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3.  Switch the machine on by the ON/OFF switch 

4

7.1  INSERTING THE WIRE 

1.  Open the side cover of the wire feeder space. 
2.  Put the wire spool 

10

 on the wire spool holder 

11.

 

3.  Put the Inlet 

12

 onto the holder 

11

 followed by the spring and tighten up 

the nut onto the holder 

11

.  

4.  Cut off the curved or damaged end of welding wire and lead it through the 

Feeder inlet liner 

16,

 and the roll 

19

 into the Torch inlet liner 

20

 (about 5 

cm). Make sure, that you use the suitable groove of the roll. 

5.  Make sure that the wire fits into the Torch inlet liner 

20

6.  Put the pressure arm 

18

 down and fix it by setting the Fixing shaft 

17

 into 

vertical position. 

7.  Adjust the pressure of the Fixing shaft 

17

  that way that it provides 

constant movement of wire but it does not deform wire. 

7.2  INSERTING THE WELDING WIRE INTO THE WELDING TORCH 

1.  Take off the torch gas cup 
2.  Take off the torch tip 
3.  Press the torch trigger, the wire will start feeding into the torch 
4.  When the wire reaches the end of the torch, release the trigger, screw on 

the tip and the nozzle. 

7.3  CHANGING THE WIRE FEEDER ROLL 

Every wire feeding roll in ALFA IN machines can be used for two different 
diameters of welding wire – the rolls have two grooves.  

1.  Open the wire feeder by means of the Fixing shaft 

17

 

2.  Unscrew the plastic fixing cup 

19

 and take off the roll 

19

 

3.  In case there is suitable groove on the roll, turn it around and fix it back to 

the feeder. 









A

B

C

 

Fig. 3- The influence of the roll groove on the wire (for this machine groves 
0,6 and 0,8) 

Содержание MG-15

Страница 1: ...ION MANUAL Content 1 INTRODUCTION 2 2 SAFETY INSTRUCTIONS AND WARNINGS 2 3 CONDITIONS OF USE 6 4 TECHNICAL DATA 6 5 ACCESSORIES 7 6 DESCRIPTION OF THE APPLIANCE 9 7 GETTING STARTED 10 8 WELDING 13 9 ROUTINE MAINTENANCE INSPECTION 14 10 STATEMENT OF WARRANTY 15 11 DISPOSAL 15 12 DECLARATION OF CONFORMITY 16 ...

Страница 2: ...ed fillet lap etc using wire diameter from 0 6 to 0 8 mm respectively 1 0 mm flux cored wire of different metals and alloys carbon and alloy steels aluminium alloys etc HOMER MG 150 is especially designed for bodywork operations or maintenance work Very good welding can be achieved under a protective atmosphere of CO2 The machine welds very well by means of using high quality self shielding wire n...

Страница 3: ...raviolet rays produce the same harmful effect as sun burning on unprotected skin The operator is obliged to warn anyone near the welding area of the risks that welding involves and to arrange to provide adequate protection equipment Keep all fumes and gases from the breathing area Keep your head out of the fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes...

Страница 4: ...e electric equipment is correctly connected and operational The operator must be insulated from the metal components connected to the return wire The earthing of the piece being worked could increase the risk of injury to the operator EN 60974 1 Standard Open circuit voltage During the operation of the machine the highest voltage with which it is possible to come into contact is the open circuit v...

Страница 5: ... electromagnetic emissions generated could prove not be compatible with the maximum permitted levels for some classes of electrical equipment such as the following Domestic electronic appliances radios TVs videos telephones burglar alarms etc Computers robots electro medical instruments and life support systems Radio television transmitters and receivers Pacemakers and hearing aids All very sensit...

Страница 6: ...whether a hazard exists Never aim the torch against the eyes body or other person 3 CONDITIONS OF USE This equipment must only be used by qualified personnel During installation any electric work must only be carried out by trained personnel Do not expose the plasma machine to direct sunlight or to rain or snow This equipment conforms to protection rating IP23S Place the machine the way that the c...

Страница 7: ... 100 I2 U2 A V 50 16 5 Welding current DC 60 I2 U2 A V 60 17 0 Welding current DC x I2 U2 A V 10 140 21 0 Voltage steps 4 Insulation class F Protection IP 21 S Standards EN 60974 1 Dimensions w x l x h mm 260 x 450 x 390 Weight kg 27 0 Wire speed m min 1 5 17 5 Spool diameter mm 200 Spool weight kg 5 5 ACCESSORIES 5 1 DELIVERED WITH THE MACHINE Welding torch Ground cable Brush Feeding roll 0 6 0 8...

Страница 8: ...n eu CO2 Gas pre heating cable Reduction valve KU 5 K 2 Gay cylinder Torch consumables Feed rolls 0 6 0 8 mm for carbon steels aluminium flux core wires Welding helmets S777s Variours designes Welders Cart HOMER tools Ordering No 5 0228 ...

Страница 9: ...page 9 of 16 ALFA IN a s www alfain eu 6 DESCRIPTION OF THE APPLIANCE 6 1 MAIN PARTS Fig 1 Main parts ...

Страница 10: ...6 2 WIRE FEEDER Fig 2 Wire feeder Pos Description 16 Feeder inlet liner 17 Fixing shaft 18 Pressure arm 19 Roll Plastic cup 20 Torch inlet liner 7 GETTING STARTED Homer MG 150 is equipped with a roller with two grooves 0 6 and 0 8 mm These grooves are intended for steel or aluminium solid wires of corresponding diameter For the flux cored self protective wire diameter of 0 8 mm 0 9 mm or 1 0 mm is...

Страница 11: ... position 7 Adjust the pressure of the Fixing shaft 17 that way that it provides constant movement of wire but it does not deform wire 7 2 INSERTING THE WELDING WIRE INTO THE WELDING TORCH 1 Take off the torch gas cup 2 Take off the torch tip 3 Press the torch trigger the wire will start feeding into the torch 4 When the wire reaches the end of the torch release the trigger screw on the tip and th...

Страница 12: ...essure Reducer F5 High Pressure Manometer F6 Low Pressure Manometer F7 Adjusting Screw F8 Gas outlet F9 Solenoid Valve F10 Chain The gas cylinder cannot be fixed to the HOMER MG 150 It can be fixed onto the welders cart or other fixing appliance according to the user s manual of such appliance and in accordance with the safety rules 1 Connect the pressure reduction valve on the gas cylinder 2 Conn...

Страница 13: ...iven current without switching off by means of the thermal protection For orientating adjusting of the welding current and voltage you can use empirical relation U2 14 0 05 2 From that you can specify desired voltage According to this relation one can determine the required voltage When setting the voltage has to considered the decline in load welding The voltage drop is approximately 4 5 5 0 V at...

Страница 14: ...th sensitive electronic components and cause damage to the welder 2 To clean the welder disconnect it from the mains supply voltage then open the enclosure and use a vacuum cleaner to remove any accumulated dirt and dust The welder should also be wiped clean If necessary solvents that are recommended for cleaning electrical apparatus may be used 3 Troubleshooting and repairing of HOMER tools weldi...

Страница 15: ...ny other party other than ALFA IN s own service personnel or with prior written consent obtained from ALFA IN Service Department Equipment that has been used beyond the specifications established in the operating manual Installation not in accordance with the installation operating manual Any product that has been subjected to abuse misuse negligence or accident Failure to clean and maintain inclu...

Страница 16: ...page 16 of 16 ALFA IN a s www alfain eu service life must be collected separately and returned to an environmentally compatible recycling facility 12 DECLARATION OF CONFORMITY ...

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