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Troubleshooting

TKS Serie | Version 1.04

21

15 Troubleshooting

16 Disposal, recycling of used devices

For environmental benefits it is necessary to ensure that 
all components of the machine are only disposed of by 
the provided and allowed means. 

16.1 Decommissioning

Immediately decommission used machines in order to 
avoid later misuse and endangering of the environment 
or of persons.

Step 1: Dispose of all environmentally hazardous oper-

ating materials of the used device.

Step 2:  If required, disassemble the machine into easy-

to-handle and usable components and parts.

Step 3: Supply the machine components and operating 

materials to the provided disposal routes.

Error

Possible causes

Solution

Engine does not start

1. No mains voltage
2. Connection cable defective
3. Engine defective

Have the power connection checked 
by qualified personnel.

Engine is running, saw blade is not 
turning

Drive shaft defective

Replace the drive shaft

Engine is getting hot

1. Motor short circuit

2. Overload of the engine

1.Disconnect the power plug and 

have the machine repaired by qua

-

lified personnel.

2. Check that the saw blade is 

suitable for the material to be 
cut.Check if the saw blade is still 
sufficiently sharp.Take a break 
from work and let the engine cool 
down.

Saw blade speed too low

1. Engine defective

2. Too low mains voltage

1. Check the engine by qualified per

-

sonnel.

2. Check the mains voltage by quali

-

fied personnel

Saw vibrates, saw blade strikes

1. Saw blade does not match the 

specification

2. Saw blade not sufficiently secured

3. Saw blade defective

1. Check on the basis of the specifi

-

cations in the technical data 
whether the saw blade is suitable 
for installation.

2. Tighten the fixing screw.
3. Check the saw blade for mechani

-

cal damage and replace it if neces

-

sary.

No clean 45 ° or 90 ° cuts

1. Stops not aligned correctly

2. Angle display not set correctly

1. Check the saw blade with stan

-

dard angle and align the stops.

2. Check saw blade with standard 

angle and adjust angle display.

Workpiece is knocked back by the 
saw blade.

1. Stops not aligned correctly
2. Disconnect blade not aligned with 

saw blade

3. Defective saw blade

1. Align the stops.
2. Align the cutting blade with the 

saw blade.

3. Replace the saw blade.

Содержание TKS 200

Страница 1: ...TKS 200 Instruction Manual TKS SERIES Table Saw TKS 200 230V TKS 254 E 230V 400V TKS 254 PRO 230 V 400V TKS 254 E TKS 254 PRO ...

Страница 2: ...Safety devices 5 2 7 General safety instructions 6 3 Indended use 7 4 Residual risks 7 5 Technical Data 8 5 1 Type plate 8 6 Transport packaging storage 9 6 1 Delivery and transport 9 6 2 Packaging 9 6 3 Storage 9 7 Description of the Device 9 8 Scope of Supply 10 9 Set up before commissioning 10 9 1 Requirements for the installation site 10 9 2 Montage der Circular Table Saw 11 9 3 Connection of ...

Страница 3: ...e submit any information and experiences you make during application of the machine as these may be valuable for product improvements 1 3 Disclaimer All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and ex perience The manufacturer shall not be liable for damage in the following cases Fail...

Страница 4: ...installation location Said risk as sessment shall be reflected in operating instructi ons for machine operation During the entire machine operating time opera tors must check whether the operating instructions they created meet current standards and adapt the operating instructions where necessary Operators shall clearly manage and specify the re sponsibilities for installation operation troubles ...

Страница 5: ...ator has made him herself familiar with them Specialist staff As a result of specialist training expertise experience and skills in terms of the relevant standards and regula tions specialist staff is able to complete the tasks they are entrusted with and independently identify hazards and avert risks Manufacturer Certain work must be carried out by manufacturer spe cialist staff only Other staff ...

Страница 6: ...onds and then switch off automatically The residual dust is sucked out as required in the Hazardous Substances Ordinance This saves electricity and reduces noise The extraction sy stem runs only while the machine is being operated For work in the commercial sector a suction system must be used for suction Do not switch off or remove the extraction system or dust extractor while the machine is runn...

Страница 7: ...er due to electricity the use of improper electrical connection cables When using special accessories the operating instructions enclosed with the optional accessories must be observed and read carefully Residual risks can be minimized if the safety instructions and the intended use as well as the operating instructions are observed as a whole DANGER Never let the table saw run unattended Always s...

Страница 8: ... 80 kg 105 kg 131 kg Speed of main motor 2800 U min 2800 U min 2800 U min Electric output 1 1 kW 2 1 kW 2 1 kW Total connected load 4 6 A 9 3 A 3 5 A 9 3 A 3 5 A Supply voltage 230 V 230 V 400 V 230 V 400 V Input power 1 1 kW 2 1 kW 2 kW 2 1 kW 2 kW Main saw blade speed 4750 min 4000 min 4000 min Driving motor output 0 75 kW 1 5 kW 1 5 kW Ø Extraction port diameter bottom 100 mm 100 mm 100 mm Ø Ex...

Страница 9: ...nge 25 C to 55 C 7 Description of the Device TKS 200 230 V Fig 3 Description of TKS 200 230 V 1 Longitudinal stop 2 Chip cover 3 Sliding table 4 Suction pipes 5 Wheel for height adjustment 6 Wheel for Saw blade tilt 7 Power plug 8 ON OFF Switch 9 Guide carriage 10 Angle stop WARNING Danger of Life Failure to observe the weight of the device as well as the safe working load of the lifting means dur...

Страница 10: ...ground It is important to ensure that there is sufficient freedom of movement The site should meet the following criteria The substrate must be level firm and vibration free Securely secure the machine to the ground with bolts Use the holes on the machine feet for this purpose The erection or working space must not exceed 40 and should not fall below 5 Do not operate machines that cause dust and c...

Страница 11: ...ide workbench Step 1 Loosely screw on the extension table on the side of the saw align and center it then tighten the screws underneath and to the side of the table Check the centering at the corners and the flat alignment of the surface on the main table with the aid of wooden blocks and spirit level then tighten all screws of the worktable Fig 7 Mount workbench CAUTION Risk of injury due to a ma...

Страница 12: ...o the guide rail Fig 9 Sliding the carrier onto the guide rail Step 2 Using the handle loosen the screw to guide the parallel stop and slide the parallel stop into the screw of the carrier Fig 10 Mount rip fence on carrier Step 3 Tighten all handles to securely lock the rip fence Fig 11 Tighten rip fence Mount angle stop Step 1 Introduce the angle stop into the groove provided on the sliding table...

Страница 13: ...e guard Fig 16 Mount saw blade guard Step 3 Screw the hose guide to the back of the steel ta ble with 2 M6x20 hexagon bolts washers and nuts nuts on the inside of the table Fig 17 Mount hose guide Mount suction hoses Fig 18 Mount suction hoses Fig 19 Mount suction hoses Step 1 Attach the 30mm suction hose to the saw blade guard with a hose clamp then insert the hose into the hose guide Make sure t...

Страница 14: ... cable Insulation damage by tearing out of the wall socket Cracks due to aging of the insulation Such defective electrical connection cables must not be used and are life threatening due to the insulation damage Check electronic connection cables regularly for damage Make sure that the connecting cable is not connected to the power supply when checking Electrical connection cables must comply with...

Страница 15: ...ut again Fig 22 Assembly riving knife Step 2 Check whether the riving knife with the table insert is parallel to the saw blade Fig 23 Fig 23 Control riving knife Step 3 Fit the cover 20 with round head screw M 6 x 25 washer 6 and wing nut M6 to the splitting wedge 18 Fig 24 Fig 24 Mount cover 11 3Assembly and adjustment of the longitudinal stop Step 1 Slide the lengthwise stop into the guide groov...

Страница 16: ... ensure a perfect cut ATTENTION Observe the safety instructions The machine may only be commissioned with fully assembled protective and safety equipment Before commissioning connect the machine to an exhaust system The extraction hood must be lowered onto the workpiece during each work step For hidden cuts remove the suction hood After this operation mount the exhaust hood immediately The machine...

Страница 17: ...l stop according to the intended workpiece width Advance the workpiece with both hands use the push stick in the area of the saw blade and push the workpiece through behind the riving knife For short workpieces from the beginning of the cut use the push stick for advancement Fig 30 cut narrow workpieces 13 3 Cutting edges and strips Tool Circular saw blade for fine cutting Operation Mount the long...

Страница 18: ...stop 13 7 Suction The use of a suction system is essential An extraction system prevents the inhalation of dust and contributes to a better machine operation Step 1 Connect one end of the enclosed suction hose A to the suction connection of the saw blade cover B and the other end of the hose to the 30 mm connection on the main suction pipe C Step 2 Then connect the suction tube of a sufficiently d...

Страница 19: ...c mel amine paper etc For table saws folding and miter cir cular saws 30 alternating tooth and negative clamping angle ensure tear free cutting without the use of a pre setting unit noise dampening by special laser elements for noise reduction Diameter 250mm Drilling 30mm Cutting width 3 0mm Teeth 80 Stk 13 9 Replacing the saw blade Saw blade change Loosen the thumbscrew from the extraction hood 2...

Страница 20: ...ts Worn or damaged switches Worn or damaged saw blade Worn or damaged blade guard 14 2 Maintenance and repair repair Maintenance and repair work may only be carried out by qualified personnel If the Circular Table Saw does not work properly contact a dealer or our customer service The contact details can be found in chapter 1 2 Customer Service All protection and safety equipment must be reinstall...

Страница 21: ...connect the power plug and have the machine repaired by qua lified personnel 2 Check that the saw blade is suitable for the material to be cut Check if the saw blade is still sufficiently sharp Take a break from work and let the engine cool down Saw blade speed too low 1 Engine defective 2 Too low mains voltage 1 Check the engine by qualified per sonnel 2 Check the mains voltage by quali fied pers...

Страница 22: ...nto consideration If the indi cations regarding the mode of dispatch are missing the product is dispatched at the discretion of the supplier You will find indications regarding the device type arti cle number and year of manufacturing on the type plate which is fixed on the device Example The hand wheel for the Circular Table Saw TKS 200 must be ordered The hand wheel has the number 31 in the spar...

Страница 23: ...drawings The following drawings are intended to help in case of service to identify necessary spare parts To order send a copy of the parts drawing with marked components to your dealer Spare parts drawing 1 TKS 200 Fig 41 Spare parts drawing 1 for TKS 200 ...

Страница 24: ...24 TKS Serie Version 1 04 Spare parts Spare parts drawing 2 Fig 42 Spare parts Drawing 2 above and 3 below for TKS 200 Spare parts drawing 3 ...

Страница 25: ...Spare parts TKS Serie Version 1 04 25 Fig 43 Spare parts Drawing 4 above and 5 below for TKS 200 Spare parts drawing 4 Spare parts drawing 5 ...

Страница 26: ...26 TKS Serie Version 1 04 Spare parts Spare parts drawing 1 TKS 254 E Fig 44 Spare parts Drawing 1 for TKS 254 E ...

Страница 27: ...Spare parts TKS Serie Version 1 04 27 Fig 45 Spare parts Drawing 2 above and 3 below for TKS 254 E Spare parts drawing 2 Spare parts drawing 3 ...

Страница 28: ...28 TKS Serie Version 1 04 Spare parts Spare parts drawing 4 Fig 46 Spare parts Drawing 4 above and 5 below for TKS 254 E Spare parts drawing 5 ...

Страница 29: ...Spare parts TKS Serie Version 1 04 29 Spare parts drawing 1 TKS 254 PRO Fig 47 Spare parts Drawing 1 for TKS 254 PRO ...

Страница 30: ...30 TKS Serie Version 1 04 Spare parts Fig 48 Spare parts Drawing 2 above and 3 below for TKS 254 PRO Spare parts drawing 2 Spare parts drawing 3 ...

Страница 31: ...trical schematic TKS 200 und 254 E 230 V Fig 49 Electrical schematic TKS 200 and TKS 254 E TKS 254 PRO 230 V Fig 50 Electrical schematic for TKS 254 PRO TKS 254 E 400 V and TKS 254 400 V Fig 37 Electrical schematic for TKS 254 E 400 V and TKS 254 PRO 400 V ...

Страница 32: ...at we have put into circulation with the relevant fundamental health and safety requirements of subsequent EU Directives Relevant EU Directives 2014 30 EU EMC Directive The following harm onized standards have been applied DIN EN ISO 12100 1 2010 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN 60204 1 2007 06 Safety of machines Basic conce...

Страница 33: ...Notes TKS Serie Version 1 04 33 20 Notes ...

Страница 34: ...www holzstar de ...

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