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Holder C-Trac 4.74, Руководство по эксплуатации

Описание: "Holder C-Trac 4.74" - универсальный трактор с мощным двигателем и комфортабельной кабиной. Для правильной эксплуатации устройства важно ознакомиться с руководством по эксплуатации. Скачайте бесплатно Operating Instructions Manual на manualshive.com, чтобы получить подробную информацию о функционале и обслуживании техники.

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149 443

31

C 4.74

Description

Operating instructions

Right rear console controls

1 Fine control knob for driving speed (in the driving

speed ranges 3 and 4)

2 Driving program button
3 Differential lock switch
4 Fan switch
5 Hydraulic oil temperature gauge
6 Fan reversing switch*
7 Air conditioning switch*
8 Hand throttle knob
9 Power socket

10 Heater control
11 Air conditioning control*
12 Flood light switch*
13 Rotating beacon switch
14 Hazard warning switch

5

4

6

7

8

9

14

12

13

10

11

3

1

2

Bild_C274

* Option

Содержание C-Trac 4.74

Страница 1: ...Date of Issue 15 07 2008 Order No 149 443 OperatingInstructions C Trac 4 74 ...

Страница 2: ......

Страница 3: ... vehicle Keep them in a safe place where they are available for the driver and owner at any time If it should get lost the owner must get a replacement from the manu facturer The personnel concerned with the operation and mainte nance of the vehicles must be made acquainted with the operating and maintenance instructions The owner must ensure that every operator has received read and under stood t...

Страница 4: ...with your HOLDER C Trac Holder Industries GmbH Max Holder Straße 1 72555 Metzingen Phone 07123 966 0 Fax 07123 966 228 E mail info holder gmbh com www holder gmbh com Explanation of terminology DANGER Indicates procedures which must be observed exactly to prevent danger to the life and limbs of persons CAUTION Indicates procedures which must be observed exactly to prevent personal injuries ATTENTI...

Страница 5: ...00 hours 179 Maintenance every 1500 hours 183 Maintenance every 3000 hours 187 Annualmaintenance 189 Laying up 191 Fuelandlubricantrecommendations 193 Maintenancedata 197 Alphabeticalindex 203 Foreword 1 Instructions for the vehicle 5 Operatinginstructions 7 Technical data 15 Description 27 Takingintooperation 43 Operation 57 Special operating instructions 71 Operatingtheimplements 75 Other activi...

Страница 6: ......

Страница 7: ...he intended use also includes the performance of the speci fied maintenance The vehicle and its implements may only be used serviced and repaired by persons familiar with this equipment and have been warned of possible risks The ap plicable safety regulations must be strictly observed along with all other recognized rules regarding industrial health safety at work and the highway traffic code Site...

Страница 8: ...can result from their operation Furthermore read and observe the other safety rules and regulations contained in these operating instructions The risks can include Unexpected movements of the implements and the vehicle Escape of fuel and lubricants due to leaks broken lines and containers etc Risk of accidents when driving steering and braking due to unfavourable ground conditions such as slopes i...

Страница 9: ...mbinations See the tables below Driver s licence classes Tractors for farming and forestry also with implements Maximum Speed dependent on type Maximum Total Weight Driver s License Class Minimum Requirements Former Driver s License Class Germany up to 32 km h no limitation B L T 1 1a 1b 2 3 4 5 over 32 km h up to 3 5 tons B T 60 km h under 18 years only 40 km h 2 3 over 3 5 tons to 7 5 tons C1 T ...

Страница 10: ...Class up to 750 kg trailer weight B C1 C T L only with additional sign and maximum tractor speed of 25 km h depending on type 1 1a 1b 2 3 4 5 over 750 kg trailer weight BE C1E CE T B C1 C only up to 3 5 tons adm total weight of the combination and adm total weight of trailers kerb weight of tractor otherwise C1E only up to 12 tons adm total weight of combination and adm total weight of trailer ker...

Страница 11: ... C T L only with additional sign and maximum tractor speed of 25 km h depending on type 2 3 over 750 kg trailer weight up to 3 5 tons Maximum Total Weight up to 12 tons Maximum Total Weight BE C1E CE T B C1 C only up to 3 5 tons adm total weight of the combination and adm total weight of trailers kerb weight of tractor otherwise C1E only up to 12 tons adm total weight of combination and adm total ...

Страница 12: ...ements Former Driver s License Class up to 3 5 Maximum Total Weight up to 12 Maximum Total Weight BE C1E CE T B C1 C in each case only up to 3 5 tons adm total weight of the combination and adm total weight of trailers kerb weight of tractor otherwise C1E only up to 12 tons adm total weight of combination and adm total weight of trailer kerb weight of tractor otherwise L 2 3 1 1a 1b 4 5 ...

Страница 13: ... traction hydraulics the vehicle can only be brought to a halt by turning the ignition to 0 and applying the service brake Work clothing Only wear close fitting clothing when working with the vehicle If necessary wear suitable headwear to keep loose hairs and pigtails from being caught in rotating parts Do not wear any jewellery and similar objects eg rings when working with the vehicle Safety not...

Страница 14: ...ctric welding disconnect all cable plugs from the electronic units Safety precautions for handling fuels and oils Gear oil engine oil diesel fuel Donoteat drinkorsmokewhenhandlingthese fuelsandoils Prolongedintensivecontactmay causedegreasingandirritationoftheskin Wash skin with water and soap use skin care prod ucts Ifrequired wearpersonalprotectivegear Changesoakedclothesandshoesimmediately If v...

Страница 15: ... protector for example protective gloves glasses and skin protection and skin care creams Battery acid Battery acid contains dissolved sulphuric acid This acid is poisonous and caustic When working with battery acid always wear pro tective clothing and eye protectors Do not allow acid to contact the clothing skin or eyes in case of contact wash immediately with ample clean water In case of persona...

Страница 16: ...s are very hot and can ig nite inflammable material The exhaust gas pipe should therefore be kept away from ig nitable materials Battery During charging the battery produces a mix ture of oxygen and hydrogen detonating gas This mixture of gases is explosive and must not be ignited The risk of explosion can be avoided with the appropriate ventilation and keeping naked flames away Observe the safety...

Страница 17: ...149 443 15 C 4 74 Operating instructions Technical data Vehicle dimensions Dimensional drawing c b h g d 605 3090 1065 4140 f e 517 a 170 100 1075 2005 h ...

Страница 18: ... 2245 1260 230 840 960 1130 640 340 65 R18 422 31 06 422 31 07 2245 1260 230 840 960 1130 640 10 5 18 MPT 10 5 18 MPT S 4131 22 422 31 3 2240 1255 230 835 955 1130 640 320 65 R18 422 31 4 422 31 05 2230 1245 215 825 945 1115 625 425 55 R17 204 31 02 2230 1240 215 825 945 1115 625 33x12 50 R15 4131 23 2215 1230 205 810 930 1105 615 33 18LL 16 1 204 31 01 2215 1230 205 810 930 1105 615 33x15 50 15 4...

Страница 19: ...06 1313 1429 31x11 50 R15 203 31 1 6 31 m for track 1000 1000 1096 1318 1414 33x12 50 R15 4131 23 6 35 m for track 1006 1006 1090 1349 1433 36x13 50 15 204 31 03 6 40 m for track 1006 1006 1090 1387 1471 10 5 18MPT 4131 22 6 33 m for track 1040 1040 1056 1314 1330 275 80 R18 4131 14 6 33 m for track 1040 1040 1056 1320 1336 320 65 R18 422 31 4 6 36 m for track 1040 1040 1056 1351 1367 340 65 R18 4...

Страница 20: ...power lift 81 kg 11 kg 92 kg Rear PTO gear 60 kg 5 kg 65 kg Variable displacement pump 60 kg 0 kg 60 kg Loading platform 75 kg 5 kg 70 kg Tires 31x11 50R15 33x12 50R15 31x15 50 15 33x15 50 15 10 5 18MPT 275 80 R18 340 65 R18 320 65 R18 33 18LL 16 1 36x13 50 15 425 55 R17 Weight of C Trac 4 74 with driver 75 kg Tota kg 2230 2250 2270 2310 2320 2310 2330 2290 2390 Front kg 1240 1250 1260 1280 1285 1...

Страница 21: ... Profile Tube Inflation pressure in bar Wheel ballasts Kerb weight Max loading Type Weight 10 5 18 MPT 10 Cleat profile Yes 2 2 2 2 4134 1 ca 42 kg 275 80 R18 130B Cleat profile No 1 0 2 0 4134 1 ca 42 kg 320 65 R18 109A8 Cleat profile No 0 8 1 6 4134 1 ca 42 kg 340 65 R18 113A8 Cleat profile No 0 6 1 6 4134 1 ca 42 kg 31x11 50R15 110Q Profile No 1 7 2 8 4134 1 ca 42 kg 31x15 50 15 8 Profile No 1 ...

Страница 22: ...Deutz AG Type BF4L 2011 Turbo Mode of operation Four stroke Diesel Number of cylinders 4 Cubic capacity 3108 Fuel consumption 229g KW h at 1700 1850 rpm Rated speed 2500 rpm Maximum idling speed 2500 rpm 350 rpm Minimum idling speed 900 980 rpm Rated power acc to 97 68 EC at n 2500 rpm 54 6 KW 74 HP ...

Страница 23: ...0 6 km h 275 80 R18 4131 14 33 0 16 6 41 0 20 5 km h 275 80 R18 S 422 31 2 33 0 16 6 41 0 20 5 km h 36x13 50 15 204 31 03 33 0 16 5 40 8 20 4 km h 10 5 18 MPT 4131 22 32 6 16 3 40 3 20 1 km h 10 5 18 MPT S 422 31 3 32 6 16 3 40 3 20 1 km h 320 65 R18 422 31 4 32 3 16 2 40 0 20 0 km h 320 65 R18 S 422 31 05 32 3 16 2 40 0 20 0 km h 425 55 R17 204 31 02 31 6 15 8 39 0 19 5 km h 33x12 50 R15 4131 23 ...

Страница 24: ...mp Model Twin pump A4 VG 40 EP1D1 A4 VG 40 EP1D1 Displacement 40 cm rev 100 l min at rated engine speed Operating pressure 420 bar Wheel motor Bosch Rexroth AG Type Radial piston motor Quantity 4 items Model MCR 05 Displacement In driving range 1 235 cm rev with 30 km h model 190 cm rev with 40 km h model In driving ranges 2 3 4 470 cm rev with 30 km h model 380 cm rev with 40 km h model Operating...

Страница 25: ...50x55 hydraulic power assisted Operation Hydraulic Parking brake Knott drum brake 250x55 hydraulic power assisted Operation Electro hydraulic accumulator brake Trailer hitch Type Scharmüller height adjustable and pivotabler Front power lift Type HOLDER regular 3 point top link adjustable Mounting Category I and II Lifting power 2000 kg measured at pintle hook hitch at medium position Power lift he...

Страница 26: ...d at tow hook medium extension length Lift height approx 720 mm depending on tires Cylinders 2 items double acting Loading platform Dimensions LxWxH 1530x1140x300 mm Useful load 1400 kg Working hydraulics with steering Pump Sauer Sundstrand Type SNP 2 Displacement 17 cm rev 42 5 L min at 2500 rpm engine speed Operating pressure 180 190 bar Hydraulic oil tank 42 L common oil tank for traction and w...

Страница 27: ...ine Rear speed 540 rpm at 2214 rpm of engine Spline profile 1 3 8 6 DIN 9611 PTO clutch Hydraulically controlled single disc dry clutch Differential lock Front and rear simultaneously selectable Electrical system Operating voltage 12 V VDC Battery 12 V 100 Ah Alternator 12 V 80 A up to 02 2006 60 A Starter 12 V 2 3 kW Fuel system Fuel tank Diesel fuel 60 L Vehicle overall Operating range 30 to 50 ...

Страница 28: ...7 311 EEC measurement according to Appendix II Table of noise levels and absorption rating Exhaust gas identification The absorption rating is stated on the identification plate Model Engine Type Engine Output Noise Level dB A Absorption rating Cabin open Cabin closed left right left right C 4 74 BF4 L 2011 54 6 kW 74 HP 81 83 79 79 0 8 Roof vent and side window open ...

Страница 29: ...iver s cab 4 Dumpbody dumper 5 Rear of vehicle 6 Rear axle 7 Intake screen for oil cooler of traction drive 8 Intake screen for engine 9 Front axle 10 Upper link support 11 Front power lift lower link support 12 Headlight 13 Hydraulic quick couplings for imple ment 14 Windshieldwiper washer 1 2 3 4 5 6 7 8 9 10 11 12 14 13 Bild_C224 ...

Страница 30: ...e 6 Front axle 7 Intake screen for fresh air blower 8 Fuel filler neck 9 Rear axle 10 Battery isolating switch 11 Hydraulic quick couplings for imple ment 12 Rear power lift Lower link support 13 Connector socket for trailerlighting 14 Trailer hitch 15 Two port cock for dumpbody rearpower lift 16 Tail light LH RH Option 2 3 4 5 6 7 8 9 10 11 12 16 1 15 14 13 Bild_C228 ...

Страница 31: ... window 3 Steeringwheel 4 Multifunctional display 5 Handle for RH side window 6 Turn signal and wiper control lever 7 Ignition lock 8 Light switch 9 Top headlight switch 10 Acceleratorpedal 11 Brake pedal 12 Inchingpedal 13 Parking brake switch 14 Switch for two stage steering 1 2 3 4 5 9 8 7 6 10 11 12 13 14 Bild_C142 Option ...

Страница 32: ... variable displacement pump 5 Switch for front PTO 6 Joystick for working hydraulic system 7 Fine control knob for driving speed in the driving speed ranges 3 and 4 8 Drivingprogramswitch 9 Floating positions for 3 quick couplings 10 Keyboard for front power lift 11 Keyboard for tilting 12 Keyboard for sideshifting 13 Keyboard for flow divider 2nd circuit 14 Keyboard for flow divider 1st circuit 4...

Страница 33: ...and 4 2 Drivingprogrambutton 3 Differential lock switch 4 Fan switch 5 Hydraulicoiltemperaturegauge 6 Fan reversing switch 7 Air conditioning switch 8 Hand throttle knob 9 Power socket 10 Heatercontrol 11 Air conditioning control 12 Flood light switch 13 Rotating beacon switch 14 Hazardwarningswitch 5 4 6 7 8 9 14 12 13 10 11 3 1 2 Bild_C274 Option ...

Страница 34: ... for traction hydraulics 17 Traction electronics warning light 17 16 15 Bild_C216 1 2 Bild_C275 Hand throttle 1 Outer ring for fine control Turn clockwise to decrease rpm Turn counter clockwise to increase rpm 2 Inner knob for coarse adjustment Pull out to increase rpm Push in to decrease rpm Push in fast for emergency reset to idle rpm ...

Страница 35: ...oystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick with no button pressed joystick level 0 4 3 1 2 Bild_C145 2 3 1 Bild_C146 Pedals 1 Inchingpedal 2 Brake pedal 3 Acceleratorpedal ...

Страница 36: ...149 443 Description Steering wheel adjustment 1 Brake fluid reservoir 2 Steering wheel adjustment lever Heater until 04 2005 1 Heater control valve 2 Heatingtemperaturelabel horizontal cooler vertical warmer 1 2 Bild_C153 1 2 Bild_C147 ...

Страница 37: ...ignal indicator 7 Turn signal indicator for 2ndtrailer 8 Turn signal indicator for 1st trailer 9 Highbeam 10 Dipbeam 11 Engineoiltemperature 12 Preheatingindicator 13 Engine oil pressure warninglight 14 Battery charging indicator 15 Parkingbrake 16 Differential lock Km h 0000000 h 25 15 FRONT 540U min 1000U min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 6 5 4 7 8 9 10 11 12 13 14...

Страница 38: ... 74 Operating instructions 36 149 443 Description Controls in cabin at front top 1 Interior light 2 Loudspeaker Controls in cabin at front bottom 1 Washingwaterreservoir 2 Radio 1 2 Bild_C149 1 2 Bild_C282 ...

Страница 39: ...149 443 37 C 4 74 Description Operating instructions Controls in cabin at rear 1 Roof hatch handle 2 Roof hatch Door controls 1 Dooropener 1 Bild_C156 2 1 Bild_C263 ...

Страница 40: ... on fuel tank 5 Chassisnumber On front frame at right lookingforward 6 Wheel motor type plate 0 8 4000 kg 2500 kg 2500 kg 2200 kg 4500 kg Technisch zulässige Anhängelast ungebremste Anhängelast auflaufgebremste Anhängelast Zulässiges Gesamtgewicht Zulässige Achslast vorn Zulässige Achslast hinten Identifizierungsnummer 204000102 Typ 204 GEBRÜDER HOLDER GMBH EWG Nr e1 74 150 0058 1 2 5 4 3 6 Bild_C...

Страница 41: ...ng instructions for licence plates Install the front licence plate 1 on the cover below thewindshieldwipers First remove the cover before installing the licence plate Install the rear license plate 2 at the rear below the left tail light 2 Bild_C152 1 Bild_C264 ...

Страница 42: ...or preheating oil engine from 20 C 230 VAC 204 34 69 Air conditioning 204 34 79 Backrest extension comfort 204 34 80 Food light rear 204 34 88 Front power lift 204 51 01 Rear power lift 204 51 02 Trailer hitch automatic 204 51 70 Trailer hitch manual 204 51 71 Front PTO 1000 rpm 204 62 01 Front PTO 540 rpm 204 62 02 Rear PTO 540 rpm 204 62 03 Hydraulic cushioning 204 80 19 Rotating beacon 526 34 7...

Страница 43: ... Pump Series pump Delivery capacity 17 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar Flow divider 2nd circuit 204 80 15 Pump Tandem pump Delivery capacity 14 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar Variable displacement pump 0 100 litres min adjustable 204 80 30 Delivery capacity 0 40 cm rev Maximum pressure 280 bar ...

Страница 44: ...following accessories 1 Operatinginstructions 2 Folder 3 Two ignition keys 4 Two door keys 5 2 tank cap keys 6 Two reducers for category I implements 7 Upper link with retaining pins 8 Key holder 9 Bio pass for certification of filling withenvironment friendlyhydraulicoil 1 2 4 5 3 7 6 9 8 Bild_C290 ...

Страница 45: ... protective devices should not be removed or disabled Fixed specified settings may not be changed Before starting work make yourself familiar with all the func tions and protective devices of the vehicle Check and clean the cooler and debris screens NOTE Check if the debris screens 2 3 and 4 are clean Clean the screens if necessary The screen 3 can be pulled out later ally to the left after removi...

Страница 46: ...on The battery circuit is turned on Check the engine oil level NOTE Check the engine oil level only when the ve hicle is on level ground Let the engine run approx 2 minutes with the heater temperaturecontrolopen Stop the engine and pull the oil dipstick 1 out after about 1 minute The oil level should be between the minimum and maximum marks Top up oil as specified in the maintenance instructions A...

Страница 47: ...ressureforyour tires is given in the table entitled Tires in the technical data section Check the inflation pressure at all four tires All tires must have the same pressure The rolling resistance increases if the pressure is too low This causes an increase in fuel consumption and tire wear the driving characteristics becomepoorer DANGER If the inflation pressure is too high the tires can explode T...

Страница 48: ...tract all hydraulic cylinders Check the oil level at the sight glass 1 The oil level must be at the centre of the sight glass Top up oil as specified in the maintenance instruc tions NOTE The first 30 machines have an oil dipstick 2 installed If this is the case the oil level must reach the mark 3 Bild_C293 1 Bild_C294 2 3 ...

Страница 49: ... not fill any fuels in the vicinity of naked flames ignition sparks or hot en gine parts Do not smoke when refuelling Remove the oil filler cap 2 of the fuel tank Top up diesel fuel as specified in the maintenance instructions Filling capacity approx 60 L Refit the filler cap 2 2 Bild_C158 Km h 0000000 h 25 15 FRONT 540U min 1000U min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 1 ...

Страница 50: ...n the minimum and maximum marks on the reservoir Top up brake fluid as specified in the maintenance instructions Adjust the steering wheel NOTE The angle of the steering wheel can be set to a comfortable position DANGER Do not adjust the steering wheel while driv ing Loosen the lever 2 Adjust the angle and height of the steering wheel 3 Retighten the lever 2 1 2 3 Bild_C159 2 3 Bild_C160 ...

Страница 51: ...to engage 2 Weightadjustment Adjust the desired driver s weight by turning the weight adjustment lever 2 If the adjustment is correct the position set at the height adjustment handle 4 is indicated in the window 3 3 Heightadjustment Three different heights can be set with the hand wheel 4 The weight should be adjusted after each height adjustment NOTE To prevent damage to your health the indi vidu...

Страница 52: ...ccidents Adjust the seat so that all controls can be reached and operated safely NOTE Observe the operating instructions for the seat supplied with your vehicle Adjusting the lumbar padding Be seated on the seat and lean against the backrest 1 Turn the adjustment knob for lumbar padding 2 until the most comfortable position is reached 1 2 3 4 5 6 Bild_010 Adjusting the backrest inclination Pull th...

Страница 53: ...r the alarm ceases Release the lever Adjusting the horizontal suspension Pull the horizontal suspension lever 5 back Seat suspension is free in the horizontal direction Pull the horizontal suspension lever 4 forward Seat suspension is locked in the horizontal direction Adjusting the seat horizontally Pull the horizontal adjustment lever 6 up Slide the seat horizontally to the front or rear to the ...

Страница 54: ...behind the driver s seat Open the filler cap 1 and add washing water into the reservoir 2 Filling quantity approx 1 3 L Check the lights and rear view mirror Check the lights for proper operation Carry out the check according to the instructions in the section entitled Lights Adjust the rear view mirror so that the roadway behind the vehicle and the working area are easily seen ...

Страница 55: ... the engine in enclosed spaces Danger of poisoning through exhaust gases Notes on starting CAUTION Before starting make sure no one is in the vicinity of the vehicle ATTENTION Do not use any starting aids such as Startpilot or similar products Turn off the drive or driven attaching implements CAUTION Start the engine only from the driver s sta tion ...

Страница 56: ...lly depress the inching pedal 2 NOTE The engine can only be started if the pedal is fully depressed starting safety switch Set the hand throttle button 4 to idle push in fully Insert the ignition key and turn the preheat starter switch 3 to position 1 NOTE The battery charging indicator 6 engine oil pressure indicator 7 parking brake indica tor come on 8 if parking brake is applied ...

Страница 57: ...ting indicator extinguishes turn the ignition key to position 3 to start the engine The engine starts ATTENTION Operate the starter for a maximum of 20 sec onds Waitoneminutebeforerepeatingthestart ingprocedure Repeatthestartingprocedureonly twiceatmost Incasetheenginedoesnotstart carry out a troubleshooting according to the sectionentitled Troubleshootingguide Release the ignition key after the s...

Страница 58: ...guishes turn the ignition key to position 3 to start the engine The automatic preheating will turn off some time after starting and the preheating indicator light 1 will go out NOTE If the engine is not started the preheating procedure will cease approx 10 s after the yellow lamp 2 has gone out 1 2 Bild_C288 Check the brakes and steering for proper operation Make a short trial run and check the st...

Страница 59: ...ng range of the imple ments trailers and if fitted ballasting Therefore drive slowly with heavy equipment and take the longer braking distance into consideration Whenfollowingacurvewithatrailerorotherimplements do not forget to take the added length and drag into consideration DANGER Any parts of the implements posing a traffic hazard must be covered before driving or identified with warning signs...

Страница 60: ...witch 1 and move it to the front or rear forward or reverse NOTE After starting the engine the forward reverse selector switch must be operated once if it was in the forward or reverse position when starting This prevents any accidental move ment of the vehicle when starting the engine NOTE You can also select the new direction when travelling at reduced speed CAUTION The vehicle will brake strong...

Страница 61: ...eration 3 2 1 Bild_C166 Table of driving ranges Select the desired driving program with the driving program switch 2 The selected position is illuminat ed You can select between 4 programs Range 1 and 2 eg on road travel Range 3 and 4 eg working ...

Страница 62: ...stable with fine adjustment knob is controlled automatically in case of high power demand of implement eg for mowing Range 4 Snow blower symbol Travel speed adjustable with fine adjustment knob is controlled automatically in case of high power demand of implement eg special setting for snow blower The driving programs can be optimised for special operations by your Service eg controlled constant d...

Страница 63: ...witch 2 to range 1 or 2 NOTE The driving range can also be switched while driving at reduced speed Release the parking brake Depress the accelerator pedal for the desired speed The vehicle starts and can be driven up to the maxi mum speed of the chosen range You can read the engine speed 5 and driving speed 4 on the multifunctional display Setting the working speed of programs 3 and 4 NOTE With pr...

Страница 64: ... this speed NOTE You can also switch ranges while driving The ranges 3 and 4 provide a speed as required by the load on the PTO This means that if for example the snow blower requires more power when meeting high resistance the vehicle will drive more slowly As the resistance decreases the vehicle accelerates again to the previously selected driving speed Driving range 4 is especially adapted for ...

Страница 65: ...0 the vehicle is stationary When turned further clockwise the vehicle starts driving and at the maximum scale position 11 the maximum speed of the driving range is achieved You read can the engine speed and driving speed on the multifunctional display NOTE In this operating mode the vehicle drives automatically and needs only to be steered This mode is best for operating an implement as you can co...

Страница 66: ...ogram switch 2 see the operation section on pages 61 and 62 Driving program 4 SDS Set the program switch 2 to driving range 4 NOTE At this level the fine control knob 1 is not working The function is assumed by the pedal 4 Adjust the engine rpm with the hand throttle 3 You can now control the vehicle speed steplessly with the pedal 4 accelerator Option ...

Страница 67: ...the inching pedal is floored for example for an EMERGENCY STOP the vehicle will decelerate quickly Depress the inching pedal 7 to reduce driving speed and to stop completely Release the inching pedal again after passing the obstacle The vehicle will resume the previously selected speed Changing the direction of travel Preselect the new direction with the forward reverse selector switch 9 The vehic...

Страница 68: ...ring its use You can engage the differential lock only briefly by toggling the switch momentarily ATTENTION The differential lock may only be used when driving straight ahead Depress the rear end of the differential lock switch 1 and hold it The indicator 2 in the multifunctional display lights up red An intermittent alarm sounds at the same time The differential lock acts on both axles Disengagin...

Страница 69: ...k width table in the section Technical data Two stage steering The vehicle can be driven with two steering speeds Indirect steering travel mode slow steering speed Direct steering working mode fast steering speed Depress the toggle switch 2 on the left The indica tor light in the toggle switch comes on and the steer ing for the working mode is turned on NOTE With direct steering the steering lock ...

Страница 70: ...tuated hydraulically The parking brake is applied with the parking brake switch Applying the service brake Depress the brake pedal 1 Applying the parking brake ATTENTION The parking brake is not intended to be used for braking while driving Unlock the lock at the parking brake switch 2 and depress the switch to the left The parking brake is applied and the indicator light in the switch and the par...

Страница 71: ...The parking brake is released and the indicator light in the switch and the parking brake warning light 3 go out If the parking brake warning light 3 in the multifunc tional display comes on with the parking brake re leased there is too little pressure for releasing the parking brake in the pressure accumulator Start the engine to build up pressure to release the parkingbrake ATTENTION An alarm is...

Страница 72: ...r limit on an extreme slope The following factors reduce the hazard small or no load low driving speed lowgradient low tire inflation pressure NOTE The driving comfort and the traction of the vehicle can be improved by reducing the in flation pressure large track width level non bumpyterrain When turning on slopes we recommend proceeding as shown in the drawing on the right Uphill ...

Страница 73: ...rate the parking brake DANGER Before switching on the PTO make sure no one is standing in the vicinity of the vehicle and the rotating PTO shaft Removal of hydraulic oil for stationary operation When the vehicle is stationary hydraulic oil can be removed for example for the operation of a hydraulic dump Max quantity of oil removed 12 L ATTENTION Before starting to drive after stationary opera tion...

Страница 74: ...he wheels inside out DANGER Observe the safety notes on a safe shutdown and jacking up for the wheel change in the maintenance instructions Remove the wheels Turn the wheels inside out or from the left to the right NOTE The arrows on the tires must show in the for ward direction of rotation again Tighten the wheel nuts to the specified torque Torque 215 Nm ...

Страница 75: ...underrun occasionally but this does will not damage the engine Hydraulic system The hydraulic functions are sluggish and slower during cold temperatures Bring the hydraulic system to operating tem perature with some movements without a load Putting on snow chains Snow chains can be mounted on the tires to improve grip In the following table you will find the order numbers for RUD chains which fit ...

Страница 76: ......

Страница 77: ...required with chocks DANGER Be careful when attaching implements risk of injury by pinching and shearing parts DANGER No persons are allowed to stand between the vehicle and implement when the vehicle is not secured against rolling For driving on roads the implement must be lifted and secured against lowering Observe the applicable safety regulations for your implement Observe the operating in str...

Страница 78: ...xle loads and tire carry ing capacity including the minimum ballasting For their calculation you need the following data TL kg Kerb weight of the vehicle 1 TV kg Front axle load of the empty vehicle 1 TH kg Rear axle load of the empty vehicle 1 GH kg Total weight of rear implement rear ballast 2 GV kg Total weight of front implement front ballast 2 a m Clearance between centre of gravity of front ...

Страница 79: ...ement GV the weight of the front implement must be increased to the weight of the minimum front ballasting TV tat GV a b TV b GH c d b Enter the calculated actual and the permissible front axle load specified in the operating instructions of the vehicle in the table 4 Calculation of the actual total weight Gtat If the required minimum rear ballasting GH min is not ob tained with the rear implement...

Страница 80: ...n in the table Actual Calculated Weight Specified Permissible Weight acc to operating instructions Double Permissible Tire Load Capacity Two Tires Minimum ballast at front rear kg Total weight kg kg Front axle kg kg kg Rear axle kg kg kg The minimum ballasting must be mounted on the tractor either as attachment or ballast weight The calculated weights must be lower than equal to the permissible we...

Страница 81: ...different fastening categories Category I Pin diameter 22 mm Category II Pin diameter 28 mm The vehicle can be adjusted to both categories by adjusting the pintle hook bars and providing the pintle hooks with or without reducer sleeves DANGER Only use the following specified devices for attaching your implement Secure the implement against shifting or roll ing Option ...

Страница 82: ...n the 2 locknuts and clamping screws inside and at bottom on the lower link 2 Pull the retaining clip out of the pin 1 and remove the pin You can put the pintle hook bar 3 in one of 3 posi tions Insert the pin 1 in the hole and secure with the retaining clip Retighten the locknuts and clamping screws DANGER Make sure no one is standing between the vehicle and implement Drive the vehicle to the imp...

Страница 83: ...ifting height Upperhole More lifting power lower lifting height Lowerhole Lower lifting power higher lifting height ATTENTION The equipment must not hit the cabin 1 Retaining clip 2 Top link 3 Top link pin 4 Toggle 5 Locking lever Secure the top link 2 with the pin 3 and secure the pin with the retaining clip 1 Adjust the top link 2 to the required length by turning the toggle 4 to screw it in or ...

Страница 84: ...lied with your implement and make yourself familiar with the functions and colour codes Open the protective caps of the hydraulic couplings 1 Attach the colour coded hydraulic hoses 2 of the implement to the hydraulic couplings of the same colour on the vehicle ATTENTION The hydraulic male couplings fit on each cou plingandcanthereforebeconnectedincorrectly With the connection you decide which fun...

Страница 85: ...on Fit the protective devices as specified after the installation Removing implements Drive the implement to its storage place and lower it with the front power lift Stop the engine but do not turn the ignition off Operate all control levers for the front power lift several times in all directions This will relieve the pressure in the hydraulic system Slide the outer ring of the hydraulic coupling...

Страница 86: ...h are connected to the front or rear hydraulic couplings The couplings and notice plates for the joystick are colour coded ie the colours and the function are matched DANGER Due to the variety of implements and con nections however we recommend a trial run of the movement at a safe place without dan ger to persons or risk of material damage before starting operation The function of the joystick ca...

Страница 87: ... pressed Dumper rear power lift Y1 Forward lowering Back lifting Float position Y1 on keyboard 1 Front right quick coupling X1 Float position X1 on keyboard 3 Joystick level 2 with button 2 pressed Front left quick coupling Y2 No float position planned Rear left quick coupling X2 No float position planned Joystick level 3 with button 3 pressed Tilting front power lift Y3 included in front power li...

Страница 88: ...n it on press button 6 The red LED comes on The float position of the front power lift is turned on ie the implement can be moved by external force Press button 6 to turn it off The red LED goes off Tilting the front power lift Hold button 3 depressed and push the joystick 4 forward The front power lift tilts to the right Keep button 3 depressed and pull the joystick 4 back The front power lift ti...

Страница 89: ...the button 4 7 or by moving the joystick For lowering press button 7 for about 1 second The red LEDs 6 and 2 come on The front power lift implement is lowered until the LEDs go off The lifting and lowering speed can be adjusted with the set knob 1 Turn rotary knob 1 to the left slower Turn rotary knob 1 to the right faster You can also select the float position For selection press button 9 for abo...

Страница 90: ... is always single acting when the vehicle is started or when the main switch for the working hydraulic system is turned on Operating the tilting device with the keyboard Keep button 4 depressed The front power lift tilts to the right You can stop the movement by releasing the button Keep button 3 depressed The front power lift tilts to the left Press button 1 The red LED 2 comes on The float posit...

Страница 91: ...e float position of the sideshift is turned on ie the implement can be moved by external force Press button 1 3 or 4 or move the joystick to turn it off The red LED 2 goes off Transport safety The joystick and keyboard movements can be locked with the main switch 5 Main switch off joystick movement and membrane keypaddisabled Main switch on joystick movement and membrane keypadenabled NOTE When jo...

Страница 92: ...eaving the cab set the forward reverse selector switch to neutral and apply the park ing brake to secure the vehicle against roll ing To raise the front power lift push toggle switch 1 up The front power lift will be raised as long as the toggle switch is depressed To lower the front power lift push toggle switch 1 down The front power lift will be lowered as long as the toggle switch is pushed ...

Страница 93: ... and it applies for the full stroke of the joystick If the full oil flow is required again proceed as follows Move the joystick 4 as far as possible and press button 1 The full oil flow is released for the full stroke of the joystick Toggle button for Float Position Button 2 Button for setting the joystick button 3 to float position of front power lift Press the button 2 The button 3 is now also a...

Страница 94: ...ress button 2 and pull the joystick 3 back The rear power lift implement will be raised You can stop the movement by releasing the joystick Press button 2 and push the joystick 3 forward The rear power lift implement will be lowered The float position is turned on with the keyboard To turn it on press button 4 The red LED comes on The float position of the rear power lift is turned on ie the imple...

Страница 95: ...ng the cab set the forward reverse selector switch to neutral and apply the park ing brake to secure the vehicle against roll ing To raise the rear power lift push toggle switch 1 up The rear power lift will be raised as long as the toggle switch is depressed To lower the rear power lift push toggle switch 1 down The rear power lift will be lowered as long as the toggle switch is depressed Option ...

Страница 96: ...s which are connected to the front or rear hydraulic couplings The couplings and notice plates for the joystick are colour coded ie the colours and the function are matched DANGER Due to the variety of implements and con nections however we recommend a trial run of the movement at a safe place without dan ger to persons or risk of material damage before starting operation The function of the joyst...

Страница 97: ...erating the blue hydraulic couplings Press button 1 and move the joystick 4 to the left or right The blue front right hydraulic couplings will be supplied with oil You can stop the movement by releasing the joystick The float position is turned on with the keyboard To turn it on press button 6 The red LED comes on Press button 6 to turn it off The red LED will go off Operating the yellow and white...

Страница 98: ...TE The PTO is provided with a delay circuit to allow a smooth starting of the PTO Release the lock at the starting safety switch 1 and depress the switch The front PTO is turned on To turn it off depress the safety switch at the top NOTE If the engine is overheated an audible signal will sound The engine must cool at idle speed before being turned off Restart the engine after checking for the caus...

Страница 99: ...d then increase the speed Release the lock at the safety switch 1 and depress the switch The rear PTO is turned on To turn it off depress the safety switch at the top NOTE If If the engine is overheated an audible sig nal will sound The engine must cool at idle speed before being turned off Restart the en gine after checking for the cause DANGER After the installed implement is turned off it can c...

Страница 100: ... in the display and after 2 seconds the current setting will start to blink You can change the setting with the decrementing button 1 or incrementing button 4 until the ground pressure of the device is reduced as desired The value S P 1 must be less than the pressure with a raised implement NOTE After 3 seconds without a button being pressed the display reverts and the settings are stored Adjustin...

Страница 101: ...any con trol operations as the accumulator can not act Operation with implement cushioning NOTE If the implement adapts to uneven ground with delay reduce the cushioning pressure or HYS 1 Turn the implement cushioning off for light imple ments eg rotary mower Turning the implement cushioning off Press button 5 select float position or operate the joystick The LED 7 goes off ...

Страница 102: ... station Connect the hydraulic hoses of the front or rear implement to the quick couplings 1 for return flow and 2 for boost pressure and if required to the black leakage oil coupling 3 Insert the implement encoded plug into the socket 4 next to the quick couplings NOTE Only one implement coded plug may be in serted at the front or rear NOTE If a new or unknown implement is to be in stalled the wi...

Страница 103: ...tch The indicator in the switch comes on ATTENTION After the speed of the motor was raised the oil flow may only be raised slowly Turn the rotary knob 5 for adjusting the oil flow from 0 to 100 litres min until the performance of the imple ment is reached NOTE The implement coded plug specifies the maxi mum oil flow for the related implement for safety reasons The number 11 on the ring corresponds...

Страница 104: ...en when the engine speed is reduced The oil flow is only reduced at lower rpm when the maximum swash angle of the pump is reached see diagram ATTENTION If the implement is not in use turn the pump off with the safety switch to prevent any un necessary overheating of the hydraulic oil Turning off the implement variable displacement pump Turn the safety switch 6 off The indicator in the switch extin...

Страница 105: ...Switch lever for device to be operated Put the switch lever 1 at the rear to the dumper position side position DANGER Make sure no one is standing in the danger zone at the rear Press button 2 and pull the joystick 3 back The dumper will be raised To stop dumping release the joystick To lower it press button 2 and push the joystick 3 forward DANGER Make sure no one is standing in the danger zone a...

Страница 106: ...g speed can be set independently of the vehicle engine speed The priority flow valve is supplied by the standard working pump and operated from the driver s station Connect the hydraulic hoses of the implement to the red quick couplings for the drive 1 and return line 2 at the front of the vehicle Turn on the main switch 5 for working hydraulics ATTENTION Press button 4 only at low engine speed Pr...

Страница 107: ...mplement is supplied with an oil flow of 0 to 25 litres min ATTENTION If the implement is not in use always turn the priority flow valve off with button 4 to prevent any unnecessary overheating of the hydraulic oil Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings or is not in operation when driving without needing oil The overheating can da...

Страница 108: ...c The working speed can be set independently of the vehicle engine speed The priority flow valve is fed by the tandem working pump and set at the rear of the vehicle Connect the hydraulic hoses of the implement to the red quick couplings for the drive 1 and return line 2 at the rear of the vehicle Turn on the main switch 4 for working hydraulics ATTENTION Press button 3 only at low engine speed Pr...

Страница 109: ...the speed The servo motor in the implement is supplied with an oil flow of 0 to 25 litres min ATTENTION If the implement is not in use always turn the priority flow valve off with button 3 to prevent any unnecessary overheating of the hydraulic oil Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings or it is not in operation when driving witho...

Страница 110: ...of the engine speed of the vehicle The priority flow valve is supplied with oil by the tandem pump and is operated at the driver s station Connect the hydraulic hoses of the attachment to the red quick couplings for the drive 1 and return line 2 at the rear of the vehicle Turn on the main switch 5 for the working hydrau lics ATTENTION Press button 4 only at low engine speed Press button 4 The red ...

Страница 111: ...ith an oil flow of 0 to 25 litres min ATTENTION If the implement is not in use always turn the priority flow valve off with the button 4 to prevent any unnecessary overheating of the hydraulic oil Do not leave the priority flow valve on If the engine is running and no load is connected to the couplings or it is not in operation when driving without needing oil The resulting overheating can damage ...

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Страница 113: ...oof hatch Press the button 2 on the side of the handle Push the handle 1 up to open the roof hatch at the rear Removing the roof hatch NOTE The roof hatch can be used as an emergency exit in case of danger Open the roof hatch Press out the inner plastic clip 4 to the back Press the outer plastic clip 3 inward Push the hatch up with the handle 1 ...

Страница 114: ...in the cabin Front windshield wiper washer Turn the rotary switch 1 for the front windshield wiper to stage J The front windshield wiper is turned on to intermittent operation Turn the rotary switch 1 to stage I The windshield wiper is turned on to slow continuous operation Turn the rotary switch 1 to stage II The windshield wiper is turned on to quick continuous operation Press button 2 on the le...

Страница 115: ...ion 1 The front clearance lights 3 6 and the tail lights 10 14 parking light are switched on The clearance light indicator 3 in the multifunctional display will come on Set the light switch 2 to position 2 The front headlights 1 8 dip beam are turned on Turning on high beam Set the light switch 2 to position 2 Move the turn signal lever 1 down The headlights 2 7 are set to high beam The high beam ...

Страница 116: ...Rightheadlight highbeam 3 Turnsignaland clearance light right 4 Headlight top 5 Headlight top 6 Turnsignaland clearance light left 7 Leftheadlight highbeam 8 Leftheadlight dipbeam 9 Stop light 10 Tail light Turn signal light left 11 Rotatingbeacon mount 12 Floodlight 13 Reversinglight 14 Tail light Turn signal light right 15 Stop light Option ...

Страница 117: ...h for the top headlights 2 The top headlights 4 5 will go on NOTE The high beam and headlight flasher func tions are only available for the bottom head lights Signalling to the left signalling to the right Move the turn signal lever 1 back to turn the left turn signal lights 6 10 on The turn signal indicator in the multifunctional display will come on Move the turn signal lever 1 forward to turn t...

Страница 118: ...lasher system Turn on the hazard warning flasher switch 1 to let all the turn signal lights flash Turning on the rotating beacon NOTE The rotating beacon may only be turned on if the vehicle is used for applications in public traffic areas Turn the rotating beacon switch 2 on The rotating beacon 3 will be on Option ...

Страница 119: ...ht NOTE The flood light must not be used in the public traffic area Turn the flood light switch 1 on The flood light 2 will be on Interior light Turning on the interior light NOTE There is an interior light on the left and right in the cabin roof To turn on the interior lights operate the light switch 1 Option ...

Страница 120: ...inthismanualforoperation of the radio The loudspeakers are installed at the front in the roof of the cabin Power socket Connecting equipment to the power socket You can connect 12 VDC equipment with a maximum power rating of 15 A to the power socket 3 with a commercial automotive plug ATTENTION Do not leave any equipment running unat tended if the engine is not running the bat tery can be discharg...

Страница 121: ...n the heater NOTE The cabin heater is heated by the engine cooling oil To heat the cabin turn the rotary knob 1 clockwise You may select any intermediate position Turn the knob CCW to reduce the heating capacity CW to increase it See the label 2 behind the rotary knob To turn the heater off turn rotary knob 1 CCW ...

Страница 122: ...e fresh air blower has 2 speeds Position 1 slow Position 2 fast There are several air vent nozzles 4 5 fitted in the cabin 1 adjustable nozzle 4 at the bottom front right in the foot room 13 air slots 5 in the dash for front and side windows 1 nozzle for circulating air supply to the right of the driver s seat Set the air vent nozzles to the desired direction and desired air flow ...

Страница 123: ...ions in this manual for operation of the A C Air conditioning 1 Switch for 2 speed blower 2 Blower reversing switch 3 On off switch 4 Temperaturecontrol 5 Air slots 6 Adjustable air vent nozzle Set the air vent nozzles to the desired direction and desired air flow Cleaning the condenser Turn on the ignition engine off Operate the blower reversing switch 2 The blower will run in the opposite direct...

Страница 124: ...socket F03 Rotatingbeacon F04 Parking light rear 58R F05 Lighting for multifunctional display hydr remote thermometer hazardwarningswitch F06 Parking light left 58L rear number plate light F07 Headlight high beam high beam indicator light F08 Headlight lowbeam F09 Intermittent front wiper F10 Warninglight 15 A F01 25 A F12 15 A F29 15 A F02 15 A F13 15 A F30 15 A F03 10 A F14 15 A F31 15 A F04 15 ...

Страница 125: ...17 Cigarette lighter rear cab flood light F18 Deutz shutoff solenoid F19 Coolingairblower heater A C F20 Spare F21 Radio15 F22 Turn signal light F23 Spare F24 Spare F25 Seat heater F26 Reversingpushbutton pumpcoding F27 Spare F28 Spare F29 Diff lock 2 stage steering parking brake solenoid valve F30 Solenoid valve PTO rear F31 Solenoid valve PTO front F32 Bucher hydraulic system pin 23 supply on of...

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Страница 127: ...icle Stopping Lower the implement completely Engage the parking brake Fully push in the hand throttle button 2 idle posi tion Set the forward reverse selector switch to 0 Set the driving program switch 1 to 0 ATTENTION If the engine is overheated engine tempera ture gauge 3 in the red field let the engine run without a load until the temperature has dropped to the green area Do not let the en gine...

Страница 128: ...to 0 The engine is shut down Remove the ignition key and take it with you CAUTION Do not leave the cabin without taking the ig nition key Turn off the battery isolating switch 4 Emergency stop In case of an emergency stop with a defec tive inching pedal or defective traction hy draulics the vehicle can only be brought to a halt by turning the ignition to 0 and applying the service brake Leaving th...

Страница 129: ... brakes one single axle trailer plus one two axle trailer or one two axle trailer plus onesingle axletrailer NOTE The total length of the vehicle trailer train must not exceed 18 m Type of Trailer Permissible Total Weight Braking System Single axle trailer 2 2 t No braking system Single and multiple axle trailer Up to 2 2 tons With own braking system if the trailer brake lever can be mounted easil...

Страница 130: ... 600 kg If the bearing load is underrun or exceeded when unloading the trailer the load must be shifted so that the bearing load returns to the permissible range Drive the vehicle in front of the trailer to be attached DANGER The trailer must be secured against uninten tional movement rolling Push the safety 1 down and pull the tow pin 6 out of the hitch 5 DANGER Make sure no one is standing betwe...

Страница 131: ...er the load must be shifted so that the bearing load returns to the permissible range Drive the vehicle in front of the trailer to be attached DANGER The trailer must be secured against unintentional movement rolling Pull the release lever 2 up until the tow pin 7 opens the coupler head DANGER Make sure no one is standing between the vehicle and trailer Drive the vehicle with the coupler head into...

Страница 132: ...n the driving program switch 1 to range 1 or 2 The maximum drawbar pull is achieved in range 2 Drive the vehicle as described in the section on driving DANGER If a trailer not requiring a permit is attached the driving speed is limited to 25 km h The trailer must be identified with a 25 km h sign ...

Страница 133: ...liding Tie the vehicle down at the front to the upper link support 1 at the rear to the trailer hitch 2 Hoisting instructions DANGER When hoisting the vehicle only use lifting equipment and a crane with a sufficient load capacity The hoisting weight must not exceed the permissible total weight The hoisting weight is given on the vehicle identification plate and in the tables of weights in the tech...

Страница 134: ...gid tow bar in case of a brake malfunction to the trailer coupling 1 Turn on the ignition Turn off the parking brake switch If the parking brake does not release start the engine to build up pressure in the accumulator so that the parking brake will disengage During the towing procedure the engine must be turned off to prevent the wheel motors from blocking CAUTION If the engine is not running dur...

Страница 135: ...in der so that the vehicle can be towed DANGER Secure the vehicle against rolling with chocks CAUTION The brake cable is very taut risk of injury Remove the bolts 1 on the left and right side of the protective hull Remove the protective hull 2 Remove the boot 3 on the right and push it back Loosen the locknut 4 Fully remove the setscrew 5 The parking brake is now released and the vehicle can be to...

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Страница 137: ...efer to the maintenance instructions for the adjust ment of the speedometer Indication of special operating conditions The built in horn indicates the following condition clogged air filter The built in buzzer indicates the following condition Only with the engine running Turn signal indicator Hazardwarninglight Differential Lock Oil temperature of engine over 130 C Oil pressure of the engine Park...

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Страница 139: ...ble are available as an option Problems in engine and exhaust gas turbo charger Please observe the notices in the operating instructions for the engine Problem Cause Remedy Traction electronics general Faults in the traction electronics Warning light is on or flashes if the following conditions are met Ignition on Driving program switch on 1 2 3 or 4 Forward reverse selector switch in neutral Read...

Страница 140: ...ble displacement pumps Check maximum current at proportional solenoids Eliminate detected faults No forward and reverse travel Drive of variable displacement pumps defective Forward reverse selector switch in neutral Machine started with preselected direction of travel No power supplied to the electronics Electrical connection to the variable pump interrupted Repair Put forward reverse selector sw...

Страница 141: ...m Check high pressure hydraulic system Check control units and proportional solenoids of variable displacement pumps Eliminate detected faults No fast slow available Driving program switch defective Hydraulic valve for slow fast defective or no pressure available Electric connection to hydraulic valve for slow fast interrupted or bad contact Renew driving program switch Check hydraulic valve Make ...

Страница 142: ...ith inching pedal depressed Inching pedal at wrong position maybe foreign objects in the control Inching pot not adjusted properly Adjust properly remove any foreign objects Adjust inching pot calibrate Inching pedal not functioning warning light flashes Inching pot defective or no contact Electronic unit faulty Replace inching pot calibrate Repair cable connector Renew electronic unit Machine doe...

Страница 143: ...ntial lock defective or no pressure exists No power Differential lock on wheel motor too hard to operate Check fuse remake contact Check renew the switch Check hydraulic system and hydraulic valve Check and repair electrical connections cables Repair Parking brake can not be released Switch defective Too little pressure in accumulator Check replace switch Start engine to build up pressure ...

Страница 144: ...ticeable steering working normally Slide valve in input plate stuck due to foreign objects Remove and clean slide valve in input plate LU8SSCS OM22 04 Do not change pressure setting Power lift lifting with too little power Pressure setting too low Oil level too low Reset pressure with pressure gauge 190 bar Fill up specified type of oil Operating pressure is only reached with high RPM Pump defecti...

Страница 145: ...Leaks in suction area Check all pipe connections and tighten if required Hydraulic system working too slowly accompanied by whistling noise Hydraulic oil level too low Temperatures too low Fill up as specified Fill proper type of oil as specified in maintenance instructions Steering not working Proportional valve dirty Relief valve in hydraulic steering not closing Clean proportional valve install...

Страница 146: ...e ments conforming to our circuit diagrams or approved by Bucher Hydraulics Problem Cause Remedy All hydraulic functions not active Control unit box without power Connector or cable set defective Control unit defective watch flashing code of LED on box Turn on main switch toggle switch Repair or replace connectors cables Replace Individual functions not active Function disabled Connectors or cable...

Страница 147: ...tioning simultaneously Power supply cut off 3 separate positive cables pins 05 23 34 Determine and eliminate defect cable break contact problems in connector Attention Despite applied voltage in off state power can fail during operation Functions too slow or too fast Flow limitation out of adjustment Power value for certain channel too low Reset with button and joystick or Opus or PC software Usin...

Страница 148: ...ith Opus or PC software Hydraulic implement cushioning inoperative Turned off Electronic pressure sensor defective Specified pressure too low Function switched to rear power lift Turn on with keyboard Replace Change on electric pressure sensor Set to Front with Opus Implement cushioning pulsing a lot Specified pressure and hysteresis too low or too high Implement weight too low Hydraulic pressure ...

Страница 149: ...igher RPM reduce demand of 2nd load Troubleshooting is also possible with Opus Order No 204 80 70 or the PC software in the menu Keyboard Check Keyboard buttons Output functions XO Y3 Check if box provides current for valves Rear power lift position limiter Functions of lift posi tion control Cushioning device Functions of hydraulic implement cushioning Desiredvaluechannel FCE1 Joystick functions ...

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Страница 151: ... by the customer directly to Holder Industries GmbH P O Box 15 55 72545 Metzingen Württ The warranty and product liability will only be maintained if the maintenance services and inspections are carried out regularly Qualification of service personnel The vehicle together with its attachments may only be used serviced and repaired by persons who are familiar with this equipment and have been warne...

Страница 152: ...tertheproperlycar ried out services and inspections and have them confirmed These entries are required to keep your warranty claims intact Service Interval Hours of Operation Date Signature 50 125 250 375 500 625 750 875 1000 1125 1250 1375 1500 Service Interval Hours of Operation Date Signature 1625 1750 1875 2000 2125 2250 2375 2500 2625 2750 2875 3000 ...

Страница 153: ...d disposal instructions of the manufacturer Always avoid spilling Eliminate spilled brake fluid immediately with a suitable binding agent and discard as specified by regulations Oils fuels batteries brake fluid and filters must be disposedofseparatelyandasspecifiedbyregulations Beforebeginninglubrication changingfilteroropening the hydraulic system clean the area surrounding the affected part care...

Страница 154: ...ted shaft only with the enginestationary When working with the PTO shaft no one should be standing in the area of the rotating PTO and articulated shaft The guards for the articulated shaft and the PTO shaft must be installed as specified When the articulated shaft is removed refit the protec tive cap on the PTO shaft Do not perform any welding cutting and grinding work on carrying and other safet...

Страница 155: ...n the electrical system Before performing any services on the electrical equipment switch off power with the battery isolating switch 1 The switch must be horizontal the toggle removed CAUTION Disconnect the battery ground lead 2 Do not place any metal parts on the battery terminals Risk of short circuit ...

Страница 156: ...the vehicle is shut down and secured against rolling chocks The vehicle may only be jacked up at the shown locations 1 and 2 DANGER The weight to be lifted should not exceed the permissible load capacity of the jack When carrying out repairs the raised vehicle must also be secured against lowering with supports Place the supports under the axles on both sides ...

Страница 157: ...ld_C238 Securing the dump body loading platform For all services requiring the dump body loading platform to be raised secure it against accidental lowering Turn the changeover lever 1 to the right hydraulic lock NOTE To lower it return the changeover lever 1 to the left Option ...

Страница 158: ...he socket head screw and pushing the roller back Remove the nuts 1 and retaining plate at the rear of the cabin Attach the M14 eyebolt 2 to the top of the cab frame Attach a hook or rope and slowly lift the cabin up with a hoist Take the stay rod 3 out of the support insert it on the vehicle frame and secure it with the retaining pin 4 DANGER Working under the cabin is only allowed with the stay r...

Страница 159: ...s must also be carried out Interval Service or check See page Maintenance after the first 50 hours Check the engine for leaks Check the hydraulic oil level Check the braking system Grease the vehicle Tighten nuts and bolts Tighten wheel nuts Change the filter for the traction and working hydraulics return line 161 48 170 171 182 172 172 184 Maintenance after the first 500 hours Change hydraulic oi...

Страница 160: ...erminals Check hydraulic oil level see page 48 Check the high pressure hoses Check the steering cylinder and orbitrol Check the brake fluid level for the foot brake Check the braking system Grease the vehicle Tighten nuts and bolts Tighten wheel nuts Check the electrical system Clean the fresh air filter At least once annually Maintenance every 250 hours Change the engine oil Change the engine oil...

Страница 161: ...pump strainer Lubricate the cardan joint nipples Maintenance every 1500 hours Change hydraulic oil for traction and working hydraulics Clean the filter for the traction and working hydraulics return line and change it if necessary Check clean for suction filter for working hydraulic system Maintenance every 3000 hours Check the injection nozzles Change the toothed belt Annual maintenance Change th...

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Страница 163: ...e after the first 500 hours Maintenance after the first 50 hours Check the engine for leaks Raise the dump body loading platform and secure it against accidental lowering Check the engine and implements for leaks Carry out the other services in accordance with the mainte nance schedule You can find the description of the serv ices using the indications in the maintenance schedule or in the alphabe...

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Страница 165: ...ctional display is required when changing from large to smaller tires and vice versa Carefully pull the multifunctional display 1 out at the right and left side and rotate it Remove the cover from the combination switch 2 on the back Set the first 6 of 8 DIP switches to the positions shown in the table as required for the size of your tires 2 Bild_C299 ...

Страница 166: ...pe 1 2 3 4 5 6 7 8 340 65 R18 422 31 06 422 31 07 1 0 1 0 1 0 275 80 R18 4131 14 422 31 2 1 0 1 0 1 0 36x13 50 15 204 31 03 1 0 1 0 1 0 10 5 18 MPT 4131 22 422 31 3 1 0 1 0 1 0 320 65 R18 422 31 4 422 31 05 1 0 1 0 1 0 425 55 R17 204 31 02 1 0 1 0 1 0 33x12 50 R15 4131 23 1 0 1 0 1 0 33x15 5 15 4131 18 1 0 1 0 1 0 33 18LL 16 1 204 31 01 1 0 1 0 1 0 31x11 50 R15 203 31 1 1 0 1 1 0 0 31x15 5 15 4131...

Страница 167: ...0 1 0 0 0 275 80 R18 4131 14 u 422 31 2 1 0 1 0 0 0 36x13 50 15 204 31 03 1 0 1 0 0 0 10 5 18 MPT 4131 22 u 422 31 3 1 0 1 0 0 0 400 60 15 5 422 31 08 0 1 1 0 0 0 320 65 R18 422 31 4 u 422 31 05 0 1 1 0 0 0 425 55 R17 204 31 02 0 1 1 0 0 0 33x12 50 R15 4131 23 0 1 1 0 0 0 33x15 5 15 4131 18 1 1 1 0 0 0 33 18LL 16 1 204 31 01 1 1 1 0 0 0 31x11 50 R15 203 31 1 0 0 0 1 0 0 31x15 5 15 4131 8 0 0 0 1 0...

Страница 168: ...tal lowering Remove the clamping band 1 from the air cleaner housing and turn the air cleaner housing up Open the air cleaner cover clips 2 Pull off the housing cover and clean the dust ejection valve 4 Pull the air filter element 3 out of the housing by rotating it slightly Cleaning Blow out the filter element from the inside with com pressed air having a pressure of maximum of 5 bar Replacement ...

Страница 169: ... side of the engine Blow dirt out of the engine compartment taking special care on the radiator and radiator fins start from the exhaust air side Removeanydirtblownintotheenginecompartment Clean the hydraulic oil cooler 2 in the same way Clean with cold cleaner or pressure washer ATTENTION Max spray pressure is 60 bar Steam tem perature is 60 C Preparations as described above Spray the oil cooler ...

Страница 170: ...ks Observe the information of the battery manufacturer Remove any corrosion on the battery terminals Grease the battery terminals with non acidic battery grease Check cables and cable ends for secure connection anddamage Replace any damaged cables and terminals Check the high pressure hoses Check the high pressure hoses for cracks bending and chafing and for porous surfaces Replacedamagedhigh pres...

Страница 171: ...ve damaged or leaky parts replaced by an author ized workshop Check the brake fluid level for the foot brake Check the brake fluid reservoir for the foot brake 1 The brake fluid level must be between the markings To fill brake fluid unscrew the reservoir cap 1 and fill recommended brake fluid as far as the marking Filling capacity approx 0 4 L ATTENTION Do not mix different kinds of brake fluids ...

Страница 172: ... range 1 or 2 and start driving slowly A noticeable resistance should be felt when starting to drive and an alarm should sound CAUTION When the foot brake pedal 1 is depressed the vehicle is braked strongly Depress the foot brake pedal 1 while driving slowly The vehicle should brake strongly DANGER In case of irregularities with the braking sys tem stop the vehicle immediately and have it checked ...

Страница 173: ...ld_C250 1 1 1 2 Grease the vehicle Grease all moving parts lightly Lubricatethegreasenipples 1 accordingtothelubricationchart Onlyuserecommendedgrease ATTENTION Lubricate the grease nip ples 2 only every 1000 hours Do not inject too much grease to prevent damage to the seal ...

Страница 174: ...nce data Tighten wheel nuts Tighten all wheel nuts on the front and rear wheels 1 and2 Torque 215 Nm Check the electrical system CAUTION When working on the electrical system al ways disconnect the ground lead of the bat tery Raise the dump body loading platform and secure it against accidental lowering Check cables plugs and cable ducts for damage and security Have any damaged parts replaced by a...

Страница 175: ...oal filter is available for applications such as spraying insecticides etc Install the filter element and refit the filter cover Remove the fastening screws 3 Remove the filter cover 4 When the air condition is mounted detach the gasket strip and take out the capillary tube 6 from the evaporator Take out the filter element 5 Clean the filter mat or replace it Refitting is the reverse of removal Op...

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Страница 177: ... the engine CAUTION Danger of scalding when draining hot engine oil Unscrew the oil drain plug 1 Allow the oil to drain completely ATTENTION Observe the instructions for handling fuels and lubricants Refit the oil drain plug with a new gasket and tighten it to a torque of 55 Nm Fill new engine oil at the filler neck 2 Only use recommendedengineoil Filling capacity with filter and heater 10 5 litre...

Страница 178: ...ter wrench ATTENTION Observe the instructions for handling fuels and lubricants Clean the sealing surface of the filter element mount ing base Install a new filter element with a new gasket until the gasket contacts the base Tighten the filter element half a turn Top up engine oil Check the oil level Check hose couplings for leaks Check all hose couplings for leaks Use leakage spray if necessary E...

Страница 179: ...very 500 hours 2 1 Bild_C273 Check the heating system Turn the rotary knob 2 CCW to the OFF position Run the engine warm Turn the rotary knob 2 CW to the ON position Set the heating blower switch 1 to stage 2 Warm air should flow out of the heating nozzles ...

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Страница 181: ...tive apron protective gloves and eye protectors If your clothing skin or eyes have nevertheless come in contact with battery acid the affected parts must be rinsed at once with water If the eyes are affected seek medical aid im mediately Neutralise spilled battery acid im mediately Gases are released when batteries are charged To prevent an explosion keep sparks naked fires away Rooms in which bat...

Страница 182: ...belts only with the engine station ary Inspect V belts for cracks and tears over the entire length ReplacedamagedV belts Using thumb pressure check if the V belt can not be depressed more than 10 15 mm To tighten V belts Loosen the idler pulley mounting screws and push the pulley outwards until the proper V belt tension is reached Tighten the idler pulley mounting fastening screws ...

Страница 183: ...tridge with a filter wrench ATTENTION Observe the instructions for handling fuels and lubricants Clean the sealing surface of the filter base Coat the new gasket with oil Install the new filter cartridge with a new gasket in the filter base and tighten by hand NOTE The fuel system is bled automatically Clean replace the fuel pump strainer See the operating instructions of the engine manufacturer ...

Страница 184: ...rry out services in the articulated joint area only with the engine shut off Move centre cardan shaft 1 with starter until grease nipples are easily accessible CAUTION Make sure no one is standing in the area of the articulated joint when the starter is oper ated Grease the cardan shaft and cardan joints CAUTION Do not inject too much grease to prevent damage to the seal ...

Страница 185: ... Raise the dump body CAUTION Secure the dump body loading platform against accidental lowering Place a suitable oil container beneath the hydraulic oil tank Relieve any pressure in the hydraulic system by operating the control levers CAUTION Dangerofscaldingwhendraininghothydraulic oil Unscrew the oil drain plug 1 Drain the oil Please ensure the oil is disposed of properly Flush the hydraulic oil ...

Страница 186: ...ON Observe the instructions for handling fuels and lubricants Install a new filter element in filter housing Refitting is the reverse of removal Check clean the suction filter for working hydraulic system Remove the banjo bolt 3 and move the line to the side Remove the filter cover fastening screws 2 Pull the filter housing out with the straining star filter ATTENTION Observe the instructions for ...

Страница 187: ...aks Fill recommended hydraulic oil through the filler neck 4 Filling capacity approx 42 litres Check the oil level at the sight glass 5 NOTE The first 30 machines have an oil dipstick 7 installed If this is the case the oil level must reach the mark 6 Refit the filler neck cap Start the engine Operate the implements and steering Drive the vehicle briefly back and forth NOTE The air in the hydrauli...

Страница 188: ......

Страница 189: ...h a test pressure of 250 8 bar Change the toothed belt Change every 3000 hours or 5 years maximum See maintenance instructions of the engine manufacturer ATTENTION This work may only be carried out by an au thorized workshop Remove the left hand cover of the toothed belt drive Check the toothed belt for cracks over its entire length Replace damaged toothed belts NOTE When replacing the toothed bel...

Страница 190: ......

Страница 191: ...Operating instructions 149 443 189 C 4 74 Annual maintenance Change the brake fluid of the foot brake ATTENTION This work may only be carried out by an au thorized workshop ...

Страница 192: ......

Страница 193: ...osion oil Drain the fuel and fill up the fuel tank with a mixture of 90 diesel fuel and 10 anti corrosion oil Mixing ratio of diesel fuel 90 anti corrosion oil 10 Run the engine for 10 minutes Shut off the engine Crank the engine a few times by hand Seal the intake and exhaust openings ATTENTION The vehicle must be blocked up so that all the wheels are off the ground This will pre vent a permanent...

Страница 194: ...lic oil for condensed water change the oil if necessary Perform the checks and services as for before taking into service Fill the fuel tank Change the brake fluid Take the vehicle into operation When taking into the vehicle into service particularly check Variable displacement pumps and wheel motors for leaks Drive hydraulics gearshift steering Brake service brake parking brake Working hydraulics...

Страница 195: ...IA Syntofluid N46 BECHEM Hydrostar HEP 46 BP Biohyd SE 46 S BP Hydraulic TF JD BAYWA Plantosyn 3268 ECO BUCHER CIE Motorex Biosynt 3268 Farmer 304 JD M20C DEA Econa E 46 ESSO Univis HE ES 46 Unifarm 15W 40 TOTAL TOTAL TOTAL Total Biohydran SE 46 Total Biohydran TMP 46 Tractorelf ST3 15W 30 Total Multagri Super 10W 30 Total Multi TP Max 10W 40 FUCHS FUCHS Plantohyd 46 S NWG Plantosyn 3268 OEST Bio ...

Страница 196: ...0 Multipurpose grease Long duty grease H BAYWA BAYWA BayWa Super Truck 1040 MC BAYWA Turbo 4000 10W 40 10W 40 BAYWA Multigrease 2 Special Grease FLM BP OIL International BP Vanellus HT Extra 10W 40 BP Energrease LS 2 BP Multipurpose Grease L2 CASTROL GmbH CASTROL GmbH Castrol SYNTRUCK Castrol DYNAMAX 5W 40 7 5W 40 Castrol LM CHEVRON Chevron Delo 400 Synthic 5W 40 DEA DEA DEA DEA Cronos Synth DEA C...

Страница 197: ...elvac 1 SHC Mobil Delvac 1 Mobil Delvac XHP Ultra 5W 40 5W 40 10W 40 Mobilgrease MB 2 SHELL International SHELL Myrina TX SHELL Rimula Ultra 5W 30 Retinax EP2 SHELL International SHELL Myrina TX SHELL Rimula Ultra 10W 40 Schmierölraffinerie Salzbergen Wintershall TFG 10W 40 TOTAL TOTAL Rubia TIR 8600 10W 40 Total Multis EP2 Total Lical EP2 Fuels Observe the specifications of the engine manufacture...

Страница 198: ......

Страница 199: ...r 0 75 litres 10 5 litres Hydraulic oil tank for traction and working hydraulics hydraulic oil Initial filling depending on equipment approx 42 litres approx 58 litres Front PTO gear 1 25 litres permanent filling Rear PTO gear 1 25 litres permanent filling Brake fluid for footbrake 0 4 litre Fuel tank diesel fuel 60 litres Washer reservoir approx 1 3 litres Residual quantities of mineral oils redu...

Страница 200: ...em wheels Torque M10 hex head screws orbitrol to steering supports 40 Nm Clamping screws for hydraulic control valves 16 Nm Wheel fasteners 215 Nm Engine Torque Cylinder head cover 8 5 Nm Rocker arm setscrew 21 Nm Intake manifold 8 5 Nm Intake tube TORX 21 Nm Exhaust manifold TORX 22 Nm Oil drain plug 55 Nm Oil sump 21 Nm Injection line fastener 30 Nm Injection valve fasterner TORX 21 Nm Plugs and...

Страница 201: ...2 V belt for KHD fan 796 808 Toothed belt repair kit 797 587 Return line filter working and traction hydraulics 030 610 Suction filter working hydraulics 029 540 Toroidal sealing ring 64x3 014 696 2 items Filter element fresh air filter for cabin 131 666 Ventilation filter with active charcoal fresh air filter for cabin 131 667 Can of spray paint black grey RAL 7021 029 000 Can of spray paint oran...

Страница 202: ...ight high beam H7 55 W Flood light rear H3 55 W Turn signal light front 21 W Indicator lights in switch 1 2 W Turn signal light rear 21 W Indicator light yellow 2 W Tail light 10 W Clearance lights 5 W Licence plate light 5 W Interior light 5 W Stop light 21 W Rotating beacon H1 55 W Back up light 21 W Multifunctional display bulbs DIN 72601 W5 12 V 1 2 3 0 W ...

Страница 203: ...mpression Charging pressure 1 25 bar Valve clearances with engine cold Inlet 0 3 mm Exhaust 0 5 mm Fuel consumption 229g kWh at 1700 1850 rpm Air filter Mann and Hummel dry filter with acoustic alarm Lubrication system Forced feed lubrication Lubricating oil consumption 0 5 of fuel consumption maximum Oil filter Change filter cartridge in main stream Oil pressure at 900 rpm 2 0 2 5 bar Rated speed...

Страница 204: ...pe calibrated pump Governor Governor integrated in the front cover Injection nozzle 5 hole nozzle Injection pressure 850 bar Start of fuel injection 0 0 5 BTDC Drive pump Hydrostatic drive Axial piston pump Type A4 VG40 EP1D1 A4 VG40 EP1D1 Operating pressure 420 bar Wheel motor Radial piston motor Type MCR 05 Operating pressure 420 bar ...

Страница 205: ...he pintle hook bar 80 Adjusting the lumbar padding 50 Adjusting the pintle hooks and pintle hook bars 80 Adjusting the seat horizontally 51 Adjusting the speedometer 135 163 Adjusting the track width 72 Adjusting the upper link 81 Air conditioning 121 Annual maintenance 189 Applying the parking brake 68 Applying the service brake 68 Attaching implements 79 B Ballast weights 73 Battery 14 Battery a...

Страница 206: ...eck the engine for leaks 161 Check the engine oil level 44 Check the heating system 177 Check the high pressure hoses 168 Check the hydraulic oil level 46 Check the injection nozzles 187 Check the lights and rear view mirror 52 Check the steering cylinder and orbitrol 169 Check the tire inflation pressure 45 Check the trailer hitch option if required 45 Check V belt tension and condition 180 Check...

Страница 207: ...Emissions 13 Engaging the differential lock 66 Engine oil for winter operation 73 Engine preservation 191 Engine specifications 20 201 Exhaust gas identification 26 Exhaust gases 13 Explanation of terminology 2 External operation of the front power lift 90 External operation of the rear power lift 93 F Filling fuel 47 Filling washing water 52 Flow limiter for joystick 91 Foreword 1 Front left view...

Страница 208: ...conditions 135 Indicators adjustments 135 Installing the cardan shafts 83 Instructions for the vehicle 5 Instructions for transport 131 Intended Use 5 Interior light 117 J Jack lift points 154 Jacking up 154 Joystick 33 Joystick operation 85 L Laying up 191 Leaving the vehicle 125 126 Lights 113 List of replacement parts 199 Location of plates and labels 38 Lubricating the cardan joint nipples 182...

Страница 209: ...y flow valve II from 05 06 108 Operating priority flow valve II up to 04 06 106 Operating the air conditioning 121 Operating the blue hydraulic couplings 95 Operating the driver s cab 111 Operating the front power lift 86 Operating the front power lift with keyboard 87 Operating the green hydraulic couplings 95 Operating the hazard warning flasher system 116 Operating the horn 115 Operating the hy...

Страница 210: ... gas turbocharger 137 Problems in the hydraulic system and steering 142 Problems in the working hydraulic system 144 Putting on snow chains 73 Putting the vehicle back in service after lay up 191 Q Qualification of service personnel 149 R Radio and loudspeakers 118 Rear console controls 32 Rear implement or front rear combinations 77 Rear right view 28 Recommended engine oils and greases 194 Recom...

Страница 211: ...up to 1 metre maximum 8 Site of operation 5 Special operating instructions 71 Start the engine 54 Starting procedure 56 Starting the engine 53 Starting the engine with automatic preheating 56 Stationary operation 71 Steering 67 Steering wheel adjustment 34 Stopping 125 Switching the front power lift to double acting 88 T Table of contents 3 Table of dimensions C 4 74 16 Table of driving programs 6...

Страница 212: ...9 Turning on and operating the lights 113 Turning on high beam 113 Turning on the flood light 117 Turning on the front PTO 96 Turning on the heater 119 Turning on the interior light 117 Turning on the rear PTO 97 Turning on the rotating beacon 116 Turning on the top headlights 115 Turning on the ventilation 120 Turning on windshield wiper washer 112 Turning the implement cushioning off 99 Two trai...

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