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Part 

No. 

4801-5801 

Rev. 

4-2010 

    Page 

14

 of 

24

 

 

 

Super Saver XL Heater Maywick 

10.2  1018 Series Hot Surface Ignition 

Status Indicator Error Conditions 

The status indicator LED will not be lit with power applied to the board and the control operating 
properly.  However, if the control is not operating properly, the status indicator LED will flash in 
one of the following error codes. 

 

1. Status Indicator Flashing One Time 

When the status indicator LED shows the error code of a single repeated flash, the control is 
in lock-out, because the sail switch was stuck closed. 

 

2. Status Indicator Flashing Two Times 

When the status indicator LED shows the repeating error code of two flashes, the control is in 
lock-out because the control circuits did not receive the “closed” signal from the high limit 
switch, the sail switch, and the low gas pressure switch

*

 within the required amount of time. 

*ONLY HEATERS FOR USE WITH LP/PROPANE GAS ARE EQUIPPED WITH A LOW 
GAS PRESSURE SWITCH. 

 

3. Status Indicator Flashing Three Times 

When the status indicator LED shows the repeating error code of three flashes, the control is 
in lock-out due to either a failed ignition attempt, a gas valve error, or a false flame sensed 
during the pre-purge of warm-up periods.  If false flame has been sensed, the control will 
return to normal operation, and begin a new ignition sequence when the false flame is no 
longer present. 

 

4.  Status Indicator Flashing Four Times 

When the status indicator LED shows the repeating error code of four flashes, the control has 
gone into lock-out due to a failure within the control board. 

 

10.3 Checking 

Manifold 

Pressure 

To be performed by a certified gas technician only! 

1. 

Unplug heater from power source and turn ball valve to OFF position. 

2. 

Remove outlet pressure tap plug from gas control valve and connect pressure gauge. 

3. 

Return electrical power to heater and plug to power source and turn ball valve to ON 
position. 

4. 

To obtain an accurate manifold pressure reading, heater must be cycled on and off 
several times to stabilize the pressure regulator diaphragm. 

5. 

Return the heater to operation and read pressure gauge. 

6. 

If necessary, adjust pressure regulator on gas control valve to the acceptable manifold 
pressure found on rating plate and page 1 of owner’s manual. 

7. 

Remove pressure regulator adjustment screw. 

8. 

Using a screwdriver, turn inner adjustment screw clockwise to increase or counter 
clockwise to decrease manifold pressure to burner. 

9. 

Always replace cap screw and tighten firmly to prevent gas leakage. 

10. 

Unplug heater from power source and turn ball valve to OFF position. 

11. 

Remove pressure gauge and replace outlet pressure tap plug. 

12. 

Return heater to operation and observe through at least one complete cycle to ensure all 
controls are operating properly. 

13. 

Perform gas leak test at outlet pressure tap plug.  (Soap and water work well). 

 
 

Содержание Maywick SS-225-XL

Страница 1: ...upteurs electriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this...

Страница 2: ...lvents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or...

Страница 3: ...tructions Model No Maximum Input Ventilation air required to support combustion SS 225 XL 225 000 BTUH 65 9 kW 1000 CFM 1699 m3 hr LP Propane Gas Maximum 14 in W C 34 8 mbar and minimum 12 5 in W C 31...

Страница 4: ...be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume a...

Страница 5: ...ect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with high...

Страница 6: ...ions THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION...

Страница 7: ...eveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1...

Страница 8: ...heater will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is sup...

Страница 9: ...rectangle and fasten around exhaust outlet on front of heater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide t...

Страница 10: ...oor cover in slots on heater door and slide down This will lock the cover in place on the door See Detail F Repeat this step for the second door 15 To continue with installation of your heater see Use...

Страница 11: ...Part No 4801 5801 Rev 4 2010 Page 11 of 24 Super Saver XL Heater Maywick COMPONENT AND WIRING DIAGRAM 230 Volts A C 50 Hz Single Phase 8 Component and Wiring Diagram...

Страница 12: ...INE VOLTAGE THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Hot Surface Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH...

Страница 13: ...ed below will help determine if system is operating properly The igniter will warm up and glow bright red The main burner flame will ignite The main burner flame will continue to burn after the ignite...

Страница 14: ...gnition sequence when the false flame is no longer present 4 Status Indicator Flashing Four Times When the status indicator LED shows the repeating error code of four flashes the control has gone into...

Страница 15: ...Part No 4801 5801 Rev 4 2010 Page 15 of 24 Super Saver XL Heater Maywick 10 4 Chart 1 First Visual Check Chart 1 First Visual Check...

Страница 16: ...Part No 4801 5801 Rev 4 2010 Page 16 of 24 Super Saver XL Heater Maywick 10 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15...

Страница 17: ...Part No 4801 5801 Rev 4 2010 Page 17 of 24 Super Saver XL Heater Maywick 10 6 Chart 3 Third Visual Check Chart 3 Third Visual Check...

Страница 18: ...000 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determ...

Страница 19: ...500 7200 6700 5500 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Det...

Страница 20: ...date of manufacture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 0...

Страница 21: ...Super Saver XL Heater Maywick 3004 6000 3002 5001 24 V 3003 5010 6401 1308 1041 3066 1041 1491 1009 1500 1021 1497 1021 1496 Refer to Model No for Orifice type 0408 4492 1021 1495 1004 1422 6401 0226...

Страница 22: ...Rev 4 2010 Page 22 of 24 Super Saver XL Heater Maywick 0404 4486 6401 2879 6401 1318 0408 1131 3504 4007 3001 1740 3017 3076 240 Volt Heater Plate 3008 2258 3006 1580 1042 2693 3591 0100 1902 1138 30...

Страница 23: ...Part No 4801 5801 Rev 4 2010 Page 23 of 24 Super Saver XL Heater Maywick NOTES...

Страница 24: ...Copyright 2008 by Group Printed in the USA...

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