Himmelstein MCRT 48200V Скачать руководство пользователя страница 5

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A. Mechanical Installation

A.1 Applicability

This discussion is applicable to all MCRT

®

 48200V torqueme-

ters, i.e, MCRT

®

 48201V, MCRT

®

 48202V, etc.

A.2 Coupling Selection

Your torquemeter installation method dictates the type of 
coupling needed. There are two installation methods, i.e., a 
floating shaft and a base (or foot) mount.

In floating shaft installations, a single flex coupling is installed 
at each shaft end. It takes out angular misalignment, and the 
torquemeter “tilts” to take out parallel misalignment. Use a flex-
ible strap to prevent housing rotation and to strain relieve the 
torquemeter electrical cable. Caution:

 when conduit is required 

for electrical connections, the conduit must be flexible. If rigid 
conduit must be used, then use a foot mounted installation as 
described below.

Install a foot mounted Torquemeter between double flex 
couplings as shown. The double flex couplings accommodate 
both parallel and angular misalignments.

For either installation method

, choose couplings that will handle the:

•  Expected shaft end float

•  Parallel and angular misalignments

•  Maximum expected shaft speed

•  Maximum expected shaft torque

•  Expected extraneous loading

A.3 Coupling Installation

Use a slight interference fit (0.0005 inches per inch of shaft 
diameter) and follow the coupling manufacturers’ instructions. 
Before installation, lightly coat the torquemeter shaft with an 

anti-seizing compound suitable for use at 400 deg. F. 
Next, heat the coupling hub, not the torquemeter, to 
approximately 400 deg. F.  Then, install the coupling.

The heated coupling hub should “slip” on the 
torquemeter shaft without significant resistance. 
That is, coupling installation force shouldn’t 
exceed a few pounds of axial force. Next, allow the 
assembly to cool to room temperature. Then, repeat 
the process for the second coupling.

If desired, use forced air to accelerate cooling. 
Air cooling avoids contaminating the torque-
meter with anti-seizing compound. If cooling is 
speeded with water dampened rags, 

orient the 

torquemeter to prevent entry of water mixed 
with anti-seizing compound. Otherwise, internal 
damage can occur.

After coupling installation, verify that:

•  Clearance exists between the coupling and 

the torquemeter stator, and

•  The shaft-to-coupling fit is snug enough to 

prevent vibration induced coupling motion.

To Avoid Damage Or Injury

•  Use fixturing to support the hot shaft.

•  Use insulated gloves when handling hot parts.

•  Stop the hub installation if the pressing force 

exceeds a few pounds. Remove the coupling. 
Cool all parts, and then inspect for burrs on 
the coupling bore, shaft, keys and keyways. If 
the parts are burr free, check the bore size and 
verify the coupling keyway squareness.

•  Don’t allow fluids to enter the torquemeter.

A.4 End-to-End Orientation

MCRT

®

 torquemeters are bi-directional. Their output 

signal polarity reverses when the direction of 
transmitted torque reverses. Himmelstein uses the 
following convention for defining torque direction.

 

CW Torque:

 

 the shaft turns CW, 

when viewed 

from the driven end

 

CCW Torque:

   the shaft turns CCW, 

when viewed 

from the driven end

Reversing a torquemeter end-for-end doesn’t 
change the torque direction or magnitude. There-
fore, it will have no effect on the torquemeter output 
signal. When in doubt about shaft torque direction, 
observe the output signals during normal machine 
operation. A positive signal output indicates CW 
torque per the above definition. A negative output 
signal signifies a CCW torque.

Load

Driver

Torquemeter

Single-Flex Coupling

Single-Flex Coupling

Flexible Strap

Figure 1. Floating Shaft Installation.

Load

Driver

Torquemeter

Double-Flex Coupling

Double-Flex Coupling

Figure 2. Foot Mounted Installation.

Содержание MCRT 48200V

Страница 1: ...NON CONTACT DIGITALTORQUEMETER INSTALLATION OPERATION ANDTROUBLESHOOTING GUIDE MCRT 48200V NON CONTACT DIGITALTORQUEMETER INSTALLATION OPERATION ANDTROUBLESHOOTING GUIDE COMPANY 2490 Pembroke Avenue H...

Страница 2: ...te Unless specified differently when ordered default values are as follows Sensor Full Scale 10 Volts Torque Unit of Measure lbf in Filter Cutoff Frequency 10 Hz Password Protection Off These selectio...

Страница 3: ...D 2 3 Starting High Inertias with Electric Motors 10 D 3 Allowable Bearing Loads 11 D 4 Allowable Extraneous Loads 11 D 4 1 Allowable Bending Loads 11 D 4 2 AllowableThrust Loads 11 D 5 Operating Spee...

Страница 4: ...tude variations That data is then transmitted to the stator as infrared IR energy where it is detected and output in industry standard analog and digital formats The IR transmission is inherently tole...

Страница 5: ...force Next allow the assembly to cool to room temperature Then repeat the process for the second coupling If desired use forced air to accelerate cooling Air cooling avoids contaminating the torque m...

Страница 6: ...ailable at www belden com Himmelstein recommends the connec tion in Figure 20 For best results use a differential input amplifier in these electrically noisy environments B 2 2 Power Input 2 Pin Conne...

Страница 7: ...1 Zero Velocity Code Z Pickup Code Z Zero Velocity Speed Pickups have three pin connectors They require external power 6 to 15VDC Connections are as follows Pin A Power In 6 to 15VDC Pin B Output Sig...

Страница 8: ...pe A Pin A Signal Pin B Signal Type Z Pin A POWER IN Pin B Output Signal Pin C Common Notes 1 A dot appears next to Pin 1 on all connectors 2 All cables are shielded 3 Shields Float at Torquemeter end...

Страница 9: ...c data with unit of measure Displays Torque Peak and Valley numeric data with unit of measure Displays Torque Spread numeric data with unit of measure Classifies status of user set High and Low Torque...

Страница 10: ...taneous torque and the torquemeters overload rating as a safety margin for unexpected loads Do not knowingly operate in the overload region If you expect torques in the overload region then change to...

Страница 11: ...inches of bending or 1 of the applied pounds of thrust D 4 1 Allowable Bending Loads When it is applied without thrust a standard MCRT Torquemeter mounted as a floating shaft can handle a shaft bendi...

Страница 12: ...ntial faults The best procedure is to isolate the problem part then correct or replace it Otherwise return the defective part to the factory E 2 Preliminary Inspection E 2 1 Torquemeter Inspect the se...

Страница 13: ...1 Hertz If the readings become steady then you may wish to identify the physical cause of the shaft torque variation or remove it with mechanical filtering techniques Oscillographic signal analysis i...

Страница 14: ...nominal Has reverse polarity and 25 Volt overvoltage protection Available Options Enhanced Performance Code C Code N is standard performance 60 PPR Speed Pickup Options Code A is standard type Code Z...

Страница 15: ...or aType A pickup and 3 pins for aType Z pickup To order spare connectors use the following part numbers P N When the bearing load ratings don t meet the above criteria use pillow blocks and a jack sh...

Страница 16: ...it mantissa with an implied MSB of 1 0x80000000 Sign 0 positive 1 negative 0x7F800000 Exponent 0x007FFFFF Mantissa o if sign 0 then value 2 Exponent 24 Mantissa 0x800000 o else value 2 Exponent 24 Man...

Страница 17: ...se messages can only retrieve information from the MCRT48200V they can not change any data on the MCRT48200V The time returned is the number of 10kHz clock ticks since the MCRT48200V was powered on ME...

Страница 18: ...ut E DAC value to give 10V analog output Miscellaneous Messages MESSAGE REPLY MEANING OK Write data in RAM to non volatile flash PS index string OK Change Flash password protection o string must match...

Страница 19: ...the user Only data from the DC command is subject to this scaling FL int FiLter 0 10 4 bits o 2 200 Hz o 3 100 Hz o 4 50 Hz o 5 20 Hz o 6 10 Hz o 7 5 Hz o 8 2 Hz o 9 1 Hz o 10 0 5 Hz o 11 0 2 Hz o 12...

Страница 20: ...COMPANY 2490 Pembroke Avenue Hoffman Estates IL 60169 847 843 3300 www himmelstein com CDTM...

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