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28

Solution / measures

– Use a 

Hilti

combihammer to break

away sharp corners and ensure
that the diamond wire can be
moved to and fro initially by hand.

– Use the worn wire to finish the 

cut.

– Drill an additional hole where 

the new wire can be pulled
through.

– Additional guide pulleys must be

installed.

– Reduce wire tension by adjusting

the saw head advance (observe
the tensioning arm).

– Increase wire tension by adjusting

the saw head advance.
(Observe the tensioning arm.)

– Adjust the guide pulleys to increa se

the length of contact between the
wire and drive wheel perimeter.

– Additional guide pulleys must be

installed.

– Replace the drive wheel.

– Twist the wire in a counter-clock-

wise direction (as seen when look-
ing straight at the cut end of the
wire) approx. 1–1.5 turns for each
metre length of wire.

– The wire must be retwisted after

each large cut by applying a differ-
ent number of turns.

Problem

1

. The diamond wire does not run.

2.

The diamond wire slips on the
drive wheel.

3.

The diamond wire is badly worn,
irregularly and on one side.

Possible cause

– Corners on concrete too sharp

– A new diamond wire is being used

in a cut made by a worn diamond
wire.

– The section of diamond wire in con  -

 tact with the concrete is too long.

– Excessive tension on the diamond

wire

– Insufficient tension on the diamond

wire

– Insufficient length of contact bet -

ween the wire and drive wheel
perimeter.

– The section of wire in contact with

the concrete is too long.

– The rubber rim on the drive wheel

is too badly worn.

– Diamond wire not twisted before

coupling the ends together

Persons  may  enter  the  danger  zone  only  when  the

drive unit is switched off and the drive pulley has stop-

ped  rotating.  Press  the  EMERGENCY  STOP  button

before entering the danger zone.

Disconnect  the  equipment  from  the  electric  supply

(unplug the supply cord from the power outlet) before

opening the control unit.

12. Troubleshooting

Printed: 08.07.2013 | Doc-Nr: PUB / 5069762 / 000 / 01

Содержание DS-WSS 30

Страница 1: ...Operating instructions en DS WSS 30 Printed 08 07 2013 Doc Nr PUB 5069762 000 01...

Страница 2: ...ons only in conjunc tion with the Hilti D LP32 hydraulic power unit Please refer to the D LP32 DS TS32 operating instructions for infor mation about operation of the power unit These operating instruc...

Страница 3: ...situation that could lead to slight personal injury or damage to the equipment or other property NOTE Draws attention to an instruction or other useful infor mation Explanation of the pictograms and o...

Страница 4: ...guide pulley DS WSW500 drive wheel DS WSTA tensioning arm DS WSWD wire distributor DS WSRP wire length adjustment pulley DS WSRF rail support 2 Drive wheel guard Diamond wire guard DS WSWS water suppl...

Страница 5: ...l min Dimensions L W H 790 540 1090 mm Weight 220 kg IP protection code IP 44 Water cooling with 7 l min at max 6 bar and water temperature 20 C D RC LP32 remote control unit Control voltage 24 V dire...

Страница 6: ...the surface where sawing work or drilling is to be carried out must be secured in such a way that persons or equipment cannot be injured or damaged by falling blocks of concrete or by con crete slurr...

Страница 7: ...that through holes are drilled and M16 threaded rods with clamping nuts used for fastening 3 4 Fastening screws of at least 8 8 grade as per ISO should be used for the rail supports or alternatively u...

Страница 8: ...nsible for cordoning off the area If necessary safety personnel must be posted to prevent access to a wide area around the workplace When setting up and operating the saw system and when removing part...

Страница 9: ...S TS32 30 saw tensioning arm diamond wire guard and drive wheel guard which could work loose due to vibration 3 15 Disconnect the electric extension cable from the mains supply when the equipment is n...

Страница 10: ...10 2x D FH4 14 10 DS RF D LP 32 D RC LP 32 comprising 1 D LP 32 30 2 D RC LP 32 DS CB 3 D PH34 10 2x 4 D FH4 14 10 5 DS RF 6 DS R 230L 7 DS TS32 30 1 6 5 3 4 7 2 2x DS WS SPP 7 DS WSWS 6 2x DS WSRF 5...

Страница 11: ...the use of Hilti drilling and anchoring systems Fasteners suitable for the base material in question should be used to fasten the rail supports and single pair pulley stands For example a minimum edge...

Страница 12: ...ough holes 1 TE YX 16 55 333761 Hammer drill bit Drilling through holes 1 TE YX 16 92 370564 Pointed chisel Rounding edges of holes 1 TE YP SM28 282263 Diamond coring machine Drilling through holes 1...

Страница 13: ...s it is impossible to mount the compact wire saw directly on the object to be cut or where longer cuts of up to a maximum of 2 meters are to be made the sawing wire is guided to the cutting face by th...

Страница 14: ...w the wire 2nd step Note At the end of the cut when the dia mond wire is pulled out of the kerf it is caught by pulleys and No danger of the wire lashing back Avoids damage to the wire Note The optimu...

Страница 15: ...zontal cut 7 4 Flush horizontal cut A At the beginning of the cut Wall saw Pivoting pulley with ball bearing pivot Pivoting pulley with ball bearing pivot 7 Basic applications Printed 08 07 2013 Doc N...

Страница 16: ...shortly before completing the cut and that a combihammer is used to break away the small amount of remaining material B At the end of the cut Pivoting pulley with ball bearing pivot Pivoting pulley wi...

Страница 17: ...ddle of the pulley minimises pulley wear and reduces the risk of the diamond wire jumping off Exception Two guide pulleys on the slack side between the wire distribu tor pulleys and the pulley stand a...

Страница 18: ...cut Tubular extension 2 dia Tubular extension 2 dia Length of cut Pivoting pulleys to saw head 200 mm dia Hole 162 mm dia Pivoting plunging pulleys 140 mm dia Radius at end of cut 20 30 cm Tubular ex...

Страница 19: ...P wire length adjusting pulley must always be fitted and the diamond wire guard belonging to it attached at the bottom of the drive wheel guard Configuration 1 Configuration 2 Configuration 3 Configur...

Страница 20: ...e wire enters the workpiece Depending on the length of the cut it may be necessary to apply cooling water at several points It is essential that the wire is cooled perfectly if good cutting results ar...

Страница 21: ...crimp the connector fully in one operation When doing so the crimping jaws should be positioned 1 mm from the end of the connector Worn or deformed crimping jaws should not be used Fitting the connect...

Страница 22: ...end of the bare wire section contacts the base of the hole Use the crimping pliers Item no 235845 and the corresponding crimping jaws to crimp the connector fully in oneoperation When doing so the cr...

Страница 23: ...Desired characteristics Reinforced concrete Fast cutting Long life Heavily reinforced concrete Solid steel BC LC Steel 20 Steel 100 Accessories for Hilti diamond wires Designation Use Package Orderin...

Страница 24: ...lley and rolled up diamond wire guard must be fitted and the rubber diamond wire guard attached to the drive wheel guard The hydraulic hoses and water hoses must be connected correctly The two control...

Страница 25: ...rrect direction of movement for wire tension and use the advance speed control 5 to tension the diamond wire slightly 5 Use the potentiometer 2 to start the drive wheel motor slowly and at the same ti...

Страница 26: ...advance then returns automatically to the speed previously set 10 4 Switching off the saw system 1 Switch off the saw advance control turn the knob 4 to the 0 or neutral position 2 Switch off the dri...

Страница 27: ...month Procedure Unscrew the locking bolt completely and inject a little oil into the threaded opening Reinsert the bolt see fig 11 2 11 3 Rubber rim on the pulleys The rubber rim on the drive wheel an...

Страница 28: ...ent number of turns Problem 1 The diamond wire does not run 2 The diamond wire slips on the drive wheel 3 The diamond wire is badly worn irregularly and on one side Possible cause Corners on concrete...

Страница 29: ...the point where the diamond wire enters the concrete see fig 12 4 Reduce the wire tension by adjust ing the saw head advance Solution measures Possible cause Guide pulleys at the slack side of the wir...

Страница 30: ...er diamond wire The front rail support at the wire distributor should be fitted as close as possible to the end of the rail Problem 4 The wire breaks immediately beside the coupling 5 The diamond wire...

Страница 31: ...instructions Problem 7 The diamond wire vibrates fiercely and at a high frequency 8 Diamond wire wear is excessively high 9 The diamond wire collapses The diamond beads connecting pieces and separatin...

Страница 32: ...gard to environmental aspects allowing drilling or sawing slurry to flow directly into rivers lakes or the sewera ge system without suitable pre treatment is problematical In addition to the following...

Страница 33: ...warranty Additional claims are excluded unless stringent national rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or consequential damages losses or e...

Страница 34: ...equal to 3 2 MVA It is the responsibility of the installer or user of the equipment to ensure by consultation with the supply network operator if necessary that the equipment is connected only to a su...

Страница 35: ...35 Printed 08 07 2013 Doc Nr PUB 5069762 000 01...

Страница 36: ...Hilti Corp Schaan W 2270 I 1212 I 1 en I 1 Printed in Liechtenstein 2012 Right of technical and programme changes reserved S E O Hilti Corporation LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www h...

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