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MY21H05-2_1.0_30.11.2020

Overview

Overview

Figure 2: Pedelec viewed from right: HERCULES Futura Fold Carbon I-10 used as example

Front wheel

Fork

Front guard with headlight

Handlebars

Stem

Frame

Seat post

Saddle

Pannier rack

Rear light

Rear guard

Rear wheel

Chain

Kickstand

Motor

Pedal

Battery and nameplate

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Содержание Fazua Futura

Страница 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE Pedelecs FUTURA Fold Carbon I 10S 21 Y 0001 MY21H05 1 1 0 30 November 2020...

Страница 2: ...3 1 2 1 Suspension fork 15 3 1 2 2 Steel suspension fork 17 3 1 3 Brake system 17 3 1 3 1 Disc brake 17 3 1 4 Electric drive system 18 3 1 5 Motor 18 3 1 6 Rechargeable battery 19 3 1 7 Control panel...

Страница 3: ...6 19 1 Folding up your pedelec 52 6 19 1 1 Folding up the pedal 52 6 19 1 2 Folding up the stem version I 52 6 19 1 3 Folding up the stem version II 52 6 19 1 4 Pushing in the seat post 53 6 19 1 5 Fo...

Страница 4: ...tance function errors 71 9 1 3 Battery error 72 9 1 4 Display errors 73 9 1 5 Lighting does not work 73 9 1 6 Other errors 73 9 2 Repair 74 9 2 1 Original parts and lubricants 74 9 2 2 Replacing the l...

Страница 5: ...ex downloads html Copyright HERCULES GmbH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Any inf...

Страница 6: ...aws standards and directives The operating instructions comply with the essential requirements specified in Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2014 30 EU ISO 20607...

Страница 7: ...s to take any action Stylised form Use Italics Glossary term Underlined in blue Link Underlined in grey Cross references Check marks Requirements Triangle Instruction for action 1 Instruction for acti...

Страница 8: ...he electric motor output shaft over 30 minutes 5 Maximum permitted total weight The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage 6 Year of man...

Страница 9: ...ying the operating instructions The Identification number position is located on bottom left hand side on each page The identification number is composed of the document number the version number and...

Страница 10: ...self ignite and explode Protect the battery against heat Never store next to hot objects Never expose the battery to sustained direct sunlight Avoid wide temperature fluctuations Chargers with excess...

Страница 11: ...ou leave a key inserted when riding or transporting the pedelec it may break off or the locking system may open accidentally Remove the key to the battery lock 2 2 Toxic substances 2 2 1 Brake fluid B...

Страница 12: ...urfaces and sources of ignition Avoid contact with skin and eyes After inhalation Take in fresh air Immediately consult a doctor in case of any discomfort After skin contact Wash affected skin with so...

Страница 13: ...there is any redness pain or discomfort 2 7 4 Battery fire The safety electronics may fail if the battery is damaged or faulty The residual voltage can cause a short circuit The battery may self igni...

Страница 14: ...a Fold Carbon I 10 used as example 1 Front wheel 2 Fork 3 Front guard with headlight 4 Handlebars 5 Stem 6 Frame 7 Seat post 8 Saddle 9 Pannier rack 10 Rear light 11 Rear guard 12 Rear wheel 13 Chain...

Страница 15: ...events an impact such as one caused by a stone lying in the pedelec s path from being channelled directly into the rider s body via the fork The impact is absorbed by the suspension system instead Thi...

Страница 16: ...follow the terrain when riding over bumps The suspension motion is predictable and controlled Figure 5 Optimum fork riding performance When optimally adjusted the fork counteracts deflection stays hig...

Страница 17: ...ith disc brake example 1 Brake disc 2 Brake calliper with brake linings 3 Handlebars with brake lever 4 Front wheel brake disc 5 Rear wheel brake disc On a pedelec with a disc brake the brake disc is...

Страница 18: ...Motor Figure 12 Motor As soon as the required muscle power from the rider pedalling passes a certain level the motor is activated gently and assists the rider s pedalling motion The motor force is de...

Страница 19: ...ervice life can be extended if it is well maintained and above all stored at the correct temperatures The charging capacity will decrease with age even if the battery is maintained properly If the ope...

Страница 20: ...lied charger to charge the pedelec Figure 15 Charger detail 1 Mains plug 2 Charger LED indicator 3 Mains plug 4 Connecting cable 5 Power jack Nominal input voltage 100 240 V AC Frequency 50 60 Hz Outp...

Страница 21: ...requires the appropriate training in particular riding in bends and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly h...

Страница 22: ...etailed information on the BOSCH website www bosch ebike com en 3 5 1 Maximum permitted total weight The pedelec may only be loaded to its maximum permitted total weight PTW The maximum permitted tota...

Страница 23: ...zua motor Assistance torque max 60 Nm Q factor min 135 without crank arm Operating temperature 20 60 C Storage temperature 20 60 C Protection class IP 54 Chainline 49 52 mm Weight about 1 3 kg Table 1...

Страница 24: ...iction 3 6 3 Tightening torque if there is no other data on the component A weighted emission sound pressure level 70 dB A Total vibration level for the hands and arms 2 5 m s Highest effective value...

Страница 25: ...panel indicators 3 7 4 Control panel Figure 18 Overview of the structure and operating elements The control panel controls the drive system via three buttons and displays either the charge level of t...

Страница 26: ...ery Colour Meaning Green The status screen flashes green briefly after the drive pack has been successfully installed into the pedelec This gives you a visual signal that the system can now be switche...

Страница 27: ...4 Pedelec technical data Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved roa...

Страница 28: ...er drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm Ne...

Страница 29: ...d dimensions during transportation Vehicle weight without battery The vehicle s total weight depends on the battery used 4 1 1 Designated handles lifting points The box does not have any handles Type...

Страница 30: ...t the battery in a dry clean position where it is protected from direct sunlight 4 2 3 Shipping a pedelec When shipping the pedelec we recommend that you have the specialist dealer partially dismantle...

Страница 31: ...ke Before longer periods without use it is recommendable to have your specialist dealer carry out an inspection and basic cleaning and apply preservative agent 4 3 1 2 Carrying out a break in operatio...

Страница 32: ...tely from the pedelec 5 3 Preparing the battery 5 3 1 Checking the battery The battery must be checked before it is charged for the first time 1 Press the On Off button battery If none of the LEDs on...

Страница 33: ...dlebars shaft must not move downwards in the fork steerer 2 If the handlebars shaft should move in the fork steerer increase the quick release lever tensioning To do so turn the knurled nut slightly c...

Страница 34: ...low yourself to be distracted by the display or your mobile phone Stop bicycle if you want to make inputs on the display other than a change in level of assistance Only enter data when the S pedelec i...

Страница 35: ...itions you must also expect a longer braking distance The braking sensation differs from the usual sensation This can cause loss of control or a crash which may result in injuries Ride slowly and brak...

Страница 36: ...r and a low level of assistance on hills and when setting off Switch up a gear depending on the speed and terrain Tyre pressure Always use the maximum permitted tyre pressure Battery and temperature E...

Страница 37: ...tected This means that there is a temporary or non critical disturbance which in most cases leads to a loss of performance You can still ride your pedelec even if a soft fault occurs However this is n...

Страница 38: ...the saddle tilt The saddle tilt must be adjusted to the seat height the saddle and handlebar position and the saddle shape to ensure an optimum fit The seating position can be optimised in this way if...

Страница 39: ...il spreads on the seal and the post begins to function normally Lowering the saddle 1 Press your hand down on the saddle or sit on the saddle to lower the saddle Figure 24 The seat post lever can be i...

Страница 40: ...e saddle stay Figure 25 Knee cap perpendicular line 6 6 2 Adjusting the handlebars 6 6 3 Adjusting the stem 6 6 3 1 Adjusting the height of the handlebars 1 Open the stem clamping lever Figure 26 Open...

Страница 41: ...ecialist dealer will need to check the quick release 6 6 4 Adjusting the brake The brake lever grip distance can be adjusted to ensure that it can be reached more easily The pressure point can also be...

Страница 42: ...ded System components are matched to the pannier rack and provide sufficient stability due to special transmission of force System components are matched to the drive system Description Article number...

Страница 43: ...cycle has a hydraulic rim brake check whether the locking levers are fully closed in their final positions Check the front and rear wheel brakes to make sure that they are working properly To do so pu...

Страница 44: ...r needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces...

Страница 45: ...ery in the drive unit Insert the charger plug into the charging socket on the battery used in the drive unit Figure 29 Drive unit with battery level indicator 1 charging socket 2 drive unit with batte...

Страница 46: ...the two components by carefully inserting the battery 4 into the battery holder 3 on the drive unit 2 Once the battery 4 is fully inserted the battery 4 is automatically locked by the battery lock 1 6...

Страница 47: ...cking the drive unit Insert the lock 1 into the cylinder 2 Turn the key 1 clockwise The drive unit is now unlocked Figure 36 Removing the drive unit from the pedelec Hold the drive unit firmly with on...

Страница 48: ...s display a switch off animation and the battery is switched off 6 15 3 Drive system standstill The pedelec shuts down If the pedelec has not been moved for 10 hours and no button has been pressed on...

Страница 49: ...you use it to lift the pedelec Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used There is a risk of injury if the pedelec wheels are not in contact...

Страница 50: ...mano brake used as an example Push the left hand brake lever to apply the front wheel brake Push the right hand brake lever to apply the rear wheel brake Crash caused by brake failure If the brakes ar...

Страница 51: ...ging gears This makes it easier to switch gears and reduces wear on the drivetrain 6 18 1 Using the derailleur gears The speed and range can be increased while applying the same force if you select th...

Страница 52: ...Folding up the stem version I Only applies to pedelecs with this equipment 1 Open the clamping lever on the stem quick release 2 Pull the locking lever on the stem upwards and simultaneously pivot it...

Страница 53: ...ng 2 Fold out the frame see Section 6 19 2 1 3 Adjust the stem see Section 6 5 3 4 Adjust the saddle see Section 6 5 1 5 Fold out the pedal see Section 6 19 2 2 6 Insert the battery see Section 6 12 1...

Страница 54: ...ation 6 19 2 2 Folding out the pedal Push the pedal against the pedal crank with the foot from the front Figure 45 Pushing the pedal against the pedal crank 1 Use the foot to fold the pedal up or down...

Страница 55: ...Section 6 10 4 to protect against theft Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedelec in...

Страница 56: ...on brake discs at least every six months Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely This may c...

Страница 57: ...ts from the stanchions and deflector seals with a damp cloth Check the stanchions for dents scratches staining or leaking oil Lubricate the dust seals and stanchions 7 1 2 Cleaning the pedals Clean wi...

Страница 58: ...pen a brush with dish washing liquid Brush both sides of the chain 2 Dampen a cloth with soapy water Place the cloth on the chain 3 Hold and apply slight pressure while slowly turning the rear wheel s...

Страница 59: ...manently damaged Never immerse the display in water Never clean with a pressure washer water jet or compressed air Never use cleaning agents Remove the display from the pedelec before cleaning Notice...

Страница 60: ...heck the tyres for wear 2 Check the tyre pressure 3 Check the rims for wear The rims of a rim brake with invisible wear indicator are worn as soon as the wear indicator becomes visible in the area of...

Страница 61: ...t be adhered to 1 Unscrew and remove the valve cap 2 Open the knurled nut around four turns 3 Carefully apply the bicycle pump so that the valve insert is not bent 4 Pump up the tyre slowly and pay at...

Страница 62: ...depth at any point The brake discs have not reached their wear limit yet brake discs need to be replaced if they have Contact your specialist dealer 7 4 6 Checking the electrical cables and brake cab...

Страница 63: ...chain can only be pushed up and down less than 1 cm the chain needs to be slackened as required The ideal chain tension has been achieved if the chain can be pushed a maximum of 2 cm in the middle bet...

Страница 64: ...on the fork bridge Injury due to damaged brakes Special tools and specialist knowledge are required to repair the brakes Incorrect or unauthorised assembly can damage the brakes This may lead to an a...

Страница 65: ...every 200 hours FOX rear frame damper Complete maintenance full interior and exterior inspection damper overhaul air spring overhaul oil change and dust wiper replacement every 125 hours or once a ye...

Страница 66: ...50 hours Maintenance of spring and damper unit for Paragon XC 28 XC 30 30 2015 and earlier Recon 2015 and earlier Sektor 2015 and earlier Bluto 2016 and earlier Revelation 2017 and earlier REBA 2016 a...

Страница 67: ...0 hours Complete maintenance of seat post for Reverb B1 Reverb Stealth B1 every 400 hours Complete maintenance of seat post for Reverb AXS A1 Reverb Stealth C1 every 600 hours All other suspension sea...

Страница 68: ...fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick release...

Страница 69: ...t is pulled out gently Figure 51 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cable operated gear shift on the chain stay 1 8 4 3 Cable operated twist grip dual cable Only a...

Страница 70: ...d on If not start the battery Contact specialist dealer if the battery level indicator LEDs do not light up 2 If the LEDs on the battery level indicator light up but the drive system does not start up...

Страница 71: ...hort The journey distance can be shorter depending on the road conditions the gear level and the entire light usage time 1 Check battery is charged 2 Recharge the battery if it is almost flat The batt...

Страница 72: ...e battery does not start charging when the charger is connected The battery may be at the end of its useful life Replace the battery with a new one The battery and charger become hot The temperature o...

Страница 73: ...specialist dealer A component may be connected which the system is unable to recognise Contact your specialist dealer The gear level is not shown on the display screen The gear level is only shown if...

Страница 74: ...rface The gap must not be less than 10 mm If the tyre is too large the tyre will touch the crown s lower surface if the fork is fully pressed together 4 Release pressure on fork and pump it up again i...

Страница 75: ...help to protect the environment The pedelec battery motor display screen and charger are recyclable materials You must dispose of and recycle them separately from the domestic waste in compliance wit...

Страница 76: ...no CS HG50 11 36T Chain KMC X10E Disc rear Shimano SM RT10 160mm Front rim Mach1 650 Rear rim Mach1 650 Hub front Shimano MT400 Boost with 15 mm quick release axle centre lock Hub rear Shimano MT400 B...

Страница 77: ...missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for damag...

Страница 78: ...ling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in positi...

Страница 79: ...Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension...

Страница 80: ...eck O K Loose Retighten screws Shift cables 6 months Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur 6 months Check for dama...

Страница 81: ...djust gear shift Suspension components fork shock absorber seat post 6 months Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive 6 month...

Страница 82: ...MY21H05 2_1 0_30 11 2020 82 Documents Notes...

Страница 83: ...cle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor e...

Страница 84: ...oarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled pe...

Страница 85: ...of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Source...

Страница 86: ...1 5 1 of the Machinery Directive 2006 42 EC The following harmonised standards have been applied ISO 20607 2018 Safety machinery Instruction handbook General drafting principles EN 15194 2017 Cycles E...

Страница 87: ...g 58 Front derailleur care 60 Front wheel brake 17 braking 50 Front wheel see Wheel G Gear shift twist grip 25 checking 62 Gear shift check 62 maintaining 62 switching 51 52 55 H Handlebars 14 25 chec...

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