Henny Penny PFG-690 Скачать руководство пользователя страница 35

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Model

690

2-17

2-19. GAS CONTROL VALVE

The gas control valve sends regulated gas to burners when the

controller calls for heat. The control valve can be turned on

or off. In ON position, and power switch ON, a spark ignitor

lights a standing pilot, and when the control calls for heat, the

valve is opened and the burners are ignited.

Safety Precautions

TO AVOID INjURY, PROPERTY DAMAGE, OR

EXPLOSION, BEFORE REPLACING GAS CON-

TROL VALVE DO THE FOLLOWING:

• move the Power/PumP Switch to the

“OFF” POSITION.

• DiSconnect main circuit breaker at

THE WALL, OR UNPLUG THE POWER CORD.

• turn off the main gaS SuPPly to the

FRYER AND DISCONNECT AND CAP SUPPLY

LINE TO FRYER.

Replacement

A voltage check at the control valve must be taken four (4)

seconds after the Power/Pump switch is turned to the

Power position.

1. Turn gas knob to the OFF position.

2. Remove cover from control valve.

3. Remove the wires from the control valve.

Oct. 2002

Содержание PFG-690

Страница 1: ...Henny Penny Pressure Fryer Model PFG 690 TECHNICAL MANUAL...

Страница 2: ......

Страница 3: ...e for sufficient air to the combustion chamber The Model PFG 690 pressure fryer is equipped with a continuous pilot But fryer cannot be operated without electric power Fryer will automatically return...

Страница 4: ...e 240 VAC 1 Phase 50 60 Hz 5 Amp 3 Wire Service Heating Propane or Natural Gas 100 000 Btu hr 105 51 MJ hr Pressure 12 psi operating pressure 827 mbar 14 5 psi safety relief pressure 999 mbar Shipping...

Страница 5: ...16 Deadweight Valve 2 14 2 17 Removal Cleaning of Safety Relief Valve 2 15 2 18 Pressure Gauge 2 16 2 19 Gas Control Valve 2 17 2 20 Blower Assembly 2 19 2 21 Transformer 2 20 2 22 Airflow Switch 2 21...

Страница 6: ...ST Wiring Diagram AP0803003 ABOVE 2 40 230 Volt FAST Wiring Diagram AP0803002 BELOW 2 41 230 Volt FAST Wiring Diagram AP0803003 ABOVE 2 42 220 240 Volt FAST Wiring Diagram AP0803002 BELOW 2 43 220 240...

Страница 7: ...ribed below SECTION 1 TROUBLESHOOTING SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important informat...

Страница 8: ...Troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved 4 Refer to the maintenance procedures in the Maintenance section...

Страница 9: ...Remove and replace tempera ture probe Fryer incorrect preheat Allow proper preheat time Slow fryer heat up recovery Low gas pressure have gas pressure checked going to burners Wrong cook button Be su...

Страница 10: ...g pressure Check pressure gauge reading check for pressure leaks Wrong cook button pushed Be sure to select the correct amount of product to be cooked Product Flavor Taste A Salty Taste Breading mixtu...

Страница 11: ...time From Bone Product not fresh Use fresh product B Bone Color Using frozen product Use fresh product Not Proper black bone Improper processing of Use proper processing product black bone procedure...

Страница 12: ...ot clean all pressure lines exhaust stacks and exhaust tank Solenoid valve clogged Check and clean solenoid valve per maintenance section on solenoid valve Operating Dead weight clogged Turn unit off...

Страница 13: ...latched Close and latch lid Solenoid valve leaking or Check or clean solenoid not closing valve per maintenance section on the solenoid valve Deadweight valve leaking Repair per maintenance sec tion...

Страница 14: ...aulty high limit control switch Check high limit control switch per maintenance section on the high limit Drain valve open Close drain valve Possible faulty gas control With power removed from valve f...

Страница 15: ...ion Refer to installation system instructions Observe burners Check gas pressure Clean dilution box refer to section 2 25 Burner out of adjustment Clean blower wheel refer to section 2 26 Shortening P...

Страница 16: ...to the procedure covering filtering the shortening Cold zone full of cracklings Filter shortening Improper rinsing after Clean and neutralize the cleaning the fryer frypot rinse with vinegar to remov...

Страница 17: ...eturn to normal if E 5 persists have control panel replaced E 6 Temperature probe failure Turn switch to OFF position then back to ON if the display shows E 6 the tempera ture probe should be checked...

Страница 18: ...artment stuck open Switch Failure Number of failures can be seen in Review Usage pg 3 24 of Operator s Manual then press Exit Cool E 20C Left Gas Module Press the Timer button to try the ignition proc...

Страница 19: ...plashing hot shortening 4 Remove weights from frame to easily access rear of fryer 2 3 PREVENTIVE To ensure a long life of fryers and their components regular MAINTENANCE maintenance should be perform...

Страница 20: ...re must be below 380 F 193 C to accurately perform this check 1 Remove electrical power supplied to the fryer To avoid electrical shock or property damage move the power switch to OFF and disconnect m...

Страница 21: ...de screw nut on capillary tube 5 Remove capillary bulb from bulb holder inside the frypot 6 Straighten the capillary tube 7 Remove larger outside nut that threads into pot wall and remove defective co...

Страница 22: ...switch in the POWER position the fryer operates With the switch in the PUMP position the filter pump operates but the unit will not heat To avoid electrical shock or property damage move the power sw...

Страница 23: ...An Ohm check can be performed also See chart at end of this section 1 Remove electrical power supplied to the fryer To avoid electrical shock or property damage move the power switch to OFF and discon...

Страница 24: ...ETE CONTROL Should the Control Panel become inoperative follow these PANEL HENNY PENNY instructions for replacing the board 1 Remove electrical power supplied to the fryer To avoid electrical shock or...

Страница 25: ...n and reverse the lid gasket Yearly Inspection Check lid gasket for splitting and tears replace if neces sary Check pressure pads for wear rotate if necessary Check cam slide guides replace if worn or...

Страница 26: ...eviously described 2 Using a thin blade screwdriver pry out the gasket at the corners Remove the gasket Check the gasket for any tears or nicks If the gasket is damaged it needs to be replaced Be sure...

Страница 27: ...a 5 16 nut on each end of the new cable 6 Using a wrench screw the new cable into the weight assembly until tight 7 Using a 1 2 wrench tighten nut already threaded on the cable against the weight ass...

Страница 28: ...ver and remove cover 3 Push the lid cam back off the pressure pads 4 Using an Allen wrench remove the large bolt securing pad 5 Using a Phillips head screw driver remove the small screw securing the p...

Страница 29: ...steam leaks check for Pressure pad wear Cracked or worn gasket Gasket installed improperly Fryer operating above 12 psi 827 mbar Fryer should be operating at 12 psi 827 mbar or serious burns could re...

Страница 30: ...d disconnect main circuit breaker or unplug cord at wall receptacle Coil Check Procedure Remove the solenoid wires from the wire nuts which are found behind the control panel Check across wires RESULT...

Страница 31: ...h smooth side and rounded edge of blade toward the disc spring guide 6 Repair kit part no 17120 is available if a seal must be replaced If any one seal is defective replace ALL seals Solenoid body mus...

Страница 32: ...s 1 2 3 4 5 7 8 and 9 in this section 2 16 DEADWEIGHT VALVE DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAP WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES WILL RESULT The operating valves are located...

Страница 33: ...eadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result 2 Wipe both the cap and weight with a soft cloth Make certain to thoroughly clean i...

Страница 34: ...aced DO NOT DISASSEMBLE OR MODIFYTHIS VALVE Tampering with this valve could cause serious injuries and will void agency approvals and appliance warranty 2 18 PRESSURE GAUGE Calibration Steps The press...

Страница 35: ...id injury property damage or explosion before replacing gas con trol valve do the following move the Power Pump switch to the OFF position Disconnect main circuit breaker at the wall or unplug the pow...

Страница 36: ...ine from the control valve 7 Remove the bracket from behind the control valve 8 Remove pilot light tube from control valve 9 Loosen fittings from tee and pull control valve assembly from the unit 10 R...

Страница 37: ...id Lid should be in locked down position Failure to do so could result in personal injury 2 Remove the back shroud of the unit 3 Using a Phillip s head screwdriver remove the screw securing the flue t...

Страница 38: ...k or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the two screws securing the transformer to t...

Страница 39: ...ve the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove control panel 3 Remove screws securing air switch to the frame and remove switch 3 Pull hose f...

Страница 40: ...receptacle 2 The following check should be made to determine if the drain switch is defective a Remove bracket from the unit b Remove wires from the switch c Check for continuity across the two outsi...

Страница 41: ...bracket from the studs 2 Remove the nut securing the drain handle and pull the handle from the drain valve 3 Using a large adjustable wrench unscrew drain valve and extension from the unit 4 Replace t...

Страница 42: ...al shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the left side panel 3 Remove the wires from the wire nuts 4 Disc...

Страница 43: ...The blower wheel must be cleaned annually to ensure the unit BLOWER WHEEL operates efficiently and without failures 1 Make sure unit is off and close and lock the lid Lid should be in locked down pos...

Страница 44: ...tinuously indicating the control is functional If LED flashes module did not sense a pilot flame If LED goes out while the control is calling for heat an internal fault has been Replacement detected a...

Страница 45: ...p the supply line to fryer 2 Remove the control panel as discussed in section 2 7 3 Disconnect the 1 4 gas line fitting from the pilot assembly 4 Follow the wire from the spark ignitor to the module a...

Страница 46: ...g Phillips head screwdriver remove the screw securing flame sensor assembly and remove assembly from the unit 5 Replace with new assembly in reverse order Make sure the flame sensor has 1 4 gap betwee...

Страница 47: ...socket remove the nuts securing the rear shroud and remove shroud 5 Using a Phillip s head screwdriver remove the screws securing the top cap and remove top cap 6 Remove the bolts securing the nylatro...

Страница 48: ...t assembly 13 Replace back shroud top cap and lid and replacement is complete 2 33 LUBRICATING LID The lid rollers in the back of the fryer should be lubricated at ROLLERS least once a year to allow t...

Страница 49: ...Model 690 2 31 AP0803002 below June 2008...

Страница 50: ...Model 690 2 32 AP0803003 above June 2008...

Страница 51: ...Model 690 2 33 June 2008...

Страница 52: ...Model 690 2 34 AP0803003 above June 2008...

Страница 53: ...Model 690 2 35 AP0803002 below June 2008...

Страница 54: ...Model 690 2 36 AP0803003 above Aug 2006...

Страница 55: ...Model 690 2 37 AP0803002 below June 2008...

Страница 56: ...Model 690 2 38 AP0803003 above Aug 2006...

Страница 57: ...Model 690 2 39 100 120 Volt FAST Wiring Diagram AP0803002 below June 2008...

Страница 58: ...Model 690 2 40 AP0803003 above June 2008...

Страница 59: ...Model 690 2 41 230 Volt FAST Wiring Diagram AP0803002 below June 2008...

Страница 60: ...Model 690 2 42 AP0803003 above June 2008...

Страница 61: ...Model 690 2 43 220 240 Volt FAST Wiring Diagram AP0803002 below June 2008...

Страница 62: ...Model 690 2 44 AP0803003 above June 2008...

Страница 63: ...art EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall...

Страница 64: ...Model 690...

Страница 65: ...arts order 3 5 DELIVERY Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corpor...

Страница 66: ...Model 690 3 2 FIGURE 3 0 FRAME COVER ASSEMBLY Oct 2002...

Страница 67: ...02 NUT Acorn 10 24 8 12 70438 SIDE PANEL Left 1 13 36337 DOOR Access 1 14 70439 SIDE PANEL Right 1 15 PL01 035 COVER Pilot View 2 16 35179 COVER Access Cover SN AP0603009 below 1 16 36337 COVER Access...

Страница 68: ...NON SMS 120V 1 1 70944RB CONTROL ASSY KFC 690 120V NO SETPTS INT L 1 1 55300RB CONTROL ASSY 220 240V F690 W SETPTS 1 1 92836 ASSY CONTROL KFC ZIGB 690 DOM 1 1 70952RB CONTROL ASSY KFC 690 208 240 NO...

Страница 69: ...HIELD WIRE RH BURNER NON CE 1 6 NS02 005 NUT 2 7 14932 KIT IGNITION MODULE SN AP0803002 below 2 7 77839 IGNITION MODULE SN AP0803003 above 2 7 14921 KIT IGNITION MODULE CE SN AP0803002 below 2 7 77602...

Страница 70: ...N AP0802028 below 1 10 79392 01 COMBUSTION BOX PLATE SN AP0802029 above 1 non CE 0 5000 ft Maritius Island 10 79392 02 COMBUST BOX PLATE SN AP0802029 above Mexico 1 10 79392 03 COMBUSTION BOX PLATE SN...

Страница 71: ...8 AB X 3 8 PH 400SS 10 8 51739 TOP FRONT INSULATION PANEL 1 9 51894 INSULATION TOP FRONT PANEL 1 10 62060 SHIELD HIGH LIMIT 1 11 SC03 005 SCREW SD 8 X 1 2 PH PHD 2 12 51753 INSULATION COVER TUBE TRAN...

Страница 72: ...Model 690 3 8 FIGURE 3 4 LID COVER ASSEMBLY July 2007...

Страница 73: ...C 2 21 36285 WELDMENT Handle Tap Plate 1 23 34526 GASKET LID SN AP0712013 below 1 23 66620 GASKET LID SN AP0712014 above 1 24 35945 PIN Lid Support 1 25 52497 LATCH ASSEMBLY Coated 1 26 52498 LATCH S...

Страница 74: ...Model 690 3 10 FIGURE 3 5 DRAIN PAN FILTER ASSEMBLY Aug 2010...

Страница 75: ...BOVE 1 14 69289 FILTER UNION ASSEMBLY S N KH031JJ BELOW 1 15 51799 FILTER DRAIN LINE S N KH031JJ BELOW 1 16 55507 DISCONNECT FEMALE S N KH031JJ BELOW 1 17 35396 CAP FILTER NOZZLE S N KH032JJ to AH085J...

Страница 76: ...Model 690 3 12 Figure 3 6 Filter Pump Assembly Below SN AP0401001 Aug 2010...

Страница 77: ...KH032JJ to AP0401001 1 18 69289 FILTER UNION ASSEMBLY S N KH031JJ LOWER 1 19 17334 RH DISCONNECT MALE S N KH032JJ to AH086JB 1 20 17430 use 69289 UNION MALE FITTING S N AH086JB to AP0401001 1 21 67583...

Страница 78: ...Model 690 3 14 Figure 3 7 Filter Pump Assembly SN AP0401001 Above Sept 2005...

Страница 79: ...NG 1 14 67583 MOTOR FILTER PUMP 1 2 HP 1 15 LW02 014 LOCKWASHER 5 16 INT STAR 1 16 FP01 173 ELBOW 3 4 NPT X 90 MALE NICKEL 1 17 62050 NIPPLE 1 4 NPT X 2 0 1 18 52125 AIR SOLENOID VALVE 120V 1 18 54908...

Страница 80: ...Model 690 3 16 Figure 3 8 Gas Burner Assembly Oct 2012 2 2 2 1 1 3 4 5 6 7 8 9 10 11 12...

Страница 81: ...TREET ELBOW 1 4 NPT B I 2 10 14852 KIT GAS MANIFOLD 2 10 69919 GAS MANIFOLD 2 11 51725 ORIFICE BURNER NATURAL 2 11 51730 ORIFICE BURNER LP 2 11 55453 ORIFICE BURNER CE LP 2 11 56219 ORIFICE BURNER PRO...

Страница 82: ...Model 690 3 18 Figure 3 9 Gas Piping Controls April 2012...

Страница 83: ...2 15 FP01 028 NIPPLE CLOSE 1 2 NPT SS 1L 1 16 80761 COMBINATION GAS VALVE NAT S N AP0907006 ABOVE NON CE Used in 52476 1 16 80858 COMBINATION GAS VALVE LP S N AP0907006 ABOVE NON CE 1 16 140056 KIT G...

Страница 84: ...SENSING BULB 3 2 62051 CLIP SPREADER HEAT TUBE 6 3 53670 SPACER HIGH LIMIT 1 4 16738 450 HIGH LIMIT NON CE 1 4 60241 425 HIGH LIMIT CE 1 5 SC01 211 SCREW 10 32 X 1 2 IND HEX HD S S 3 6 17216 BRACKET...

Страница 85: ...Model 690 3 21 Figure Item No Part No Description Qty 3 11 CARRIER RACKS 1 62183 CARRIER ASSY 1 2 44782 RACK HALF SIZE 8 HEAD FRYER 5 3 35308 WELMENT RACK HANDLE 1 Dec 2009...

Страница 86: ...1 60202 TUBE VACUUM SWITCH 1 2 14240 KIT VACUUM SWITCH VERITCAL 1 2 72514 VACUUM SWITCH VERTICAL Included in 14240 Kit 1 2 72515 VACUUM SWITCH VERTICAL CE SN AP0802029 ABOVE 1 SN AP0802028 BELOW use...

Страница 87: ...Model 690 3 23 3 13 Deadweight Solenoid Assembly SN AP082029 ABOVE Aug 2010...

Страница 88: ...1 12 16903 DEADWEIGHT 12 PSI 1 12 65449 DEADWEIGHT 3 PSI 1 12 32729 deadweight 7 PSI 1 13 16918 ORIFICE 12 PSI 1 14 56305 BODY Valve 1 15 35686 TUBE DW to Exhaust Stack 1 16 35817 PIPE NIPPLE x 2 SS 1...

Страница 89: ...nect 1 4 35696 WELDMENT Steam Exhaust Box Lid 1 5 SC02 041 SCREW 8 18 x 7 16 Ph ind xtrnl trx 4 6 70523 WELDMENT Steam Exhaust Box 1 7 82516 hOSE CONDENSATE 1 8 69263 Restrictor 1 9 MS01 315 HOSE CLAM...

Страница 90: ...Model 690 3 26 Figure 3 14B STEAM Box hose Assembly SN AP0802028 BELOW Aug 2010...

Страница 91: ...2 12 52185 ASSY DEADWEIGHT STEAM TUBE 1 13 16809 NUT FITTING 1 14 16808 SLEEVE FITTING 1 15 52124 DEADWEIGHT TO EXHAUST HOSE 1 16 MS01 297 HOSE CLAMP SS 562 1 062 D1D 2 17 MS01 307 HOSE CLAMP 2 1 2 3...

Страница 92: ...Model 690 3 28 Figure 3 15 Flue Assembly Blower SN AP0802028 BELOW July 2008...

Страница 93: ...R MOUNT PLATE 1 7 NS02 002 NUT KEPS 1 4 20 C 4 8 SC02 041 8 32 X 7 16 PH IND XTRNL TRX 2 9 55675 ASSY INSUL BLOWER INLET NAT GAS ONLY 1 10 52103 DILUTION HOSE BLOWER NAT GAS ONLY 1 11 MS01 429 HOSE CL...

Страница 94: ...Model 690 3 30 Figure 3 16 Flue Assembly Blower SN AP0802029 ABOVE 6 Aug 2010...

Страница 95: ...MENT 1 2 SC02 041 8 32 X 7 16 PH IND XTRNL TRX 1 3 NS02 002 NUT KEPS 1 4 20 C 5 4 14986 120V BLOWER FLUE EXHAUST W INSULATION 1 4 14988 100V BLOWER FLUE EXHAUST W INSULATION 1 4 14987 240V BLOWER FLUE...

Страница 96: ...Model 690 3 32 Figure 3 17 Solenoid Valve Assembly Sept 2005...

Страница 97: ...Assembly 1 7 17112 GASKET Bonnet 1 8 17114 SEAT Teflon 1 9 17115 GUIDE Disc Spring 1 10 17116 SPRING Disc 1 11 17117 RING Spring Retainer 1 12 17122 SEAT O Ring seal 1 13 17102 PLATE Solenoid Name 1...

Страница 98: ...Model 690 3 34 Figure 3 18 Frypot Drain Piping Oct 2008...

Страница 99: ...EW 3 8 16 X 1 HEX HD 2 14 LW01 010 LOCKWASHER 3 8 SPLIT RING 2 15 NS02 005 NUT 6 32 HEX 4 16 EF02 017 STRAIN RELIEF 1 17 51891 BRACKET SWITCH SN AP0403029 BELOW 1 17 67618 BRACKET SWITCH SN AP0403030...

Страница 100: ...Model 690 3 36 Figure 3 19 Lift Beam Shrouds SN AP0802028 BELOW July 2008...

Страница 101: ...FT STRAP FILLER UPPER 1 12 SC01 034 SCREW PH 1 13 52177 LIFT STRAP 1 14 SC01 052 BOLT 1 15 LW01 002 LOCK WASHER 1 16 52784 ASSY FRONT SHROUD RIGHT 1 17 21345 SLIDE GUIDE RIGHT 1 18 52482 WELDMENT FRON...

Страница 102: ...Model 690 3 38 Figure 3 20 Counterweight Pulley System SN AP0802028 BELOW July 2008...

Страница 103: ...CHANNEL 1 17 51549 LIFT U CHANNEL 1 18 66715 WHEEL TRUCK 4 19 51593 SPINDLE U CHANNEL WHEEL 4 20 LW01 001 LOCKWASHER SPLIT RING 3 8 ID 4 21 SC01 081 SCREW 3 8 24 X 3 4 HEX HD S 4 22 55873 STABILIZER...

Страница 104: ...CREW 3 8 16 x 1 1 2 Hex HD S2P 8 7 36839 SLIDE 2 8 SC01 042 SCREW 3 8 16 x 1 Hex C 2 9 36625 WELD ASSEMBLY C W Carriage 1 10 36627 COUNTERWEIGHT BAR 7 11 36626 SPACER C W Frame 2 12 37362 WHEEL Carria...

Страница 105: ...Model 690 3 41 Figure 3 22 FAST Ready Parts Oct 2004...

Страница 106: ...ONTROL 1 3 54085 LIGHT CE INDICATOR GREEN CE 2 3 16624 LIGHT INDICATOR RED 3 4 66239 BOX SHIELD 392 692 1 4 66302 BOX SHIELD 392 692 CE 1 5 SC01 023 SCREW 6 32 X 1 4 PH RHD C 11 6 81914 REPLACES 54472...

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