HENNESSY INDUSTRIES Ammco 800 Скачать руководство пользователя страница 7

AMMCO 800 On-The-Vehicle Brake Lathe • 1

On-The-Vehicle

Before You Begin

The AMMCO

®

800 On-The-Vehicle Brake Lathe is

intended to resurface the disc brake rotors on pas-
senger cars, RV, and up through 1-ton trucks. Using
this lathe for other purposes could result in personal
injury and/or equipment damage; therefore no
attempt will be made to identify all uses for which this
lathe is not intended.

Receiving

1.0

The shipment should be thoroughly inspected

as soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.

If any of the goods called for on this bill of lading are

shorted or damaged, do not accept them until the car-
rier makes a notation on the freight bill of the shorted
or damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss

or damage is discovered after receipt and request the
carrier to make an inspection. If the carrier will not do
so, prepare a signed statement to the effect that you
have notified the carrier (on a specific date) and that
the carrier has failed to comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAM-

AGE  AFTER YOU  HAVE  GIVEN THE  CARRIER  A
CLEAR RECEIPT.

File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,
invoice, and photographs, if available.

Although AMMCO’s responsibility ceases upon

delivery of the shipment to the carrier, we will gladly
assist in tracing lost shipments. Our willingness to
assist in every possible manner does not make
AMMCO responsible for collection of claims or
replacement of lost or damaged materials. Shipping
damage claims will not be handled under warranty.

Electrical Requirements

2.0

The lathe must be properly grounded to protect

the operator from shock. The lathe is equipped with an
approved 3-conductor cord and a 3-prong grounding
type plug to fit the proper grounding-type receptacle.
Should an extension cord be required, use 3-conduc-
tor cords with 3-prong grounding plug and 3-prong
grounding receptacle properly rated to handle this
electrical power tool only. Do not modify a cord or plug
to match a receptacle; have a qualified electrician
install an appropriate outlet to match the lathe require-
ments. Repair or replace any worn or damaged power
cords immediately.

2.1

Verify that the lathe plug and grounding-type

receptacle match.

CAUTION

Plug and Receptacle Should Match

Содержание Ammco 800

Страница 1: ...ive Service Equipment and Tools Revision 11 02 Safety Instructions Pgs iii vi Installation Instructions Pgs 6 10 Operating Instructions Pgs 11 20 Maintenance Instructions Pgs 20 21 READ these instruct...

Страница 2: ...s 800 Brake Lathe and Portable Stand System Assembly 6 7 800 Brake Lathe and Portable Stand System Inspection 7 8 Familiarize Yourself with the 800 Brake Lathe 8 9 Dial Indicator Assembly and Set Up 1...

Страница 3: ...s transferred provide new owner all information manuals and provide AMMCO new ownership information Failure to follow danger warning and cau tion instructions may lead to serious per sonal injury or d...

Страница 4: ...ounted properly before attaching lathe to vehicle 6 Do not overload the lathe Read and understand the lathe specifications Overloading is poor machine tool practice shortens the life of the lathe and...

Страница 5: ...Lathe v Safety Notices and Decals For your safety and the safety of others read and understand all of the safety notices and decals includ ed here and on the unit Read entire manual before installing...

Страница 6: ...ers should be kept completely away from the work area 15 MAKE WORKSHOP CHILD PROOF Use padlocks and master switches and remove starter keys 16 DON T FORCE TOOL It will do the job better and safer at t...

Страница 7: ...your request IT IS DIFFICULT TO COLLECT FOR LOSS OR DAM AGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT File your claim with the carrier promptly Support your claim with copies of the bill of lad...

Страница 8: ...es Special Ferris wheel Basket Design Four Piece Hub Adapter Set Covers most Passenger Vehicles including Light Trucks Toolbox Provides a Convenient Location to Store Tools and Accessories on the Port...

Страница 9: ...b Adapter Set Spacers Dial Indicator and Clamp System P N 940961 1 Hex Wrench P N 940915 Silencer Band P N 906921 Silencer Band P N 906922 Mirror P N 940916 Carbide Inserts P N 9076816 P N 940894 P N...

Страница 10: ...d in its parts and operation Each user should learn the function and location of all controls Prevent accidents and injuries by ensuring the unit is properly installed operated and maintained Portable...

Страница 11: ...sert Adjustment Knobs Cutting Head Assembly Dial Indicator Target Overtravel Switch Gib Adjustment Screws Head Centering Lock Lever Lathe Body Feed Engagement Knob gray Feed Handwheel Transmission Oil...

Страница 12: ...lift the 800 brake lathe and insert the pivot into the receiver on the portable stand system 3 2 Install the pivot locking lever into the 800 brake lathe pivot and tighten Note the location of the th...

Страница 13: ...en pres surizing the counter balance cylinder 3 7 Using a small tool release air pressure until the 800 brake lathe drops to about 5 inches of shaft show ing as shown in photo below 800 Brake Lathe an...

Страница 14: ...ystem feature and recognize its con dition we strongly recommend that you complete the following sequential exer cise 5 0 Connect to power using the twist lock recepta cle and power cord Note that whe...

Страница 15: ...vated and will light green 5 8 Experiment with and understand the HEAD LOCKED feature 5 9 Make sure the feed engagement knob gray is disengaged or pulled out toward the feed handwheel 5 10 Lock the ru...

Страница 16: ...the end of the flex bar opposite the indicator clamp you will observe a lever with a red plastic cover This is the cam locking lever used to make the flex bar ridged when making a dial indicator runo...

Страница 17: ...ecure the hub adapter Do not use impact tools to tighten the lug nuts or damage to the hub adapter may result 6 2 After attach ment of the hub adapter to the vehi cle tighten each lug nut in a star pa...

Страница 18: ...rve any deep scores and gouges as this depth will also need to be recorded 7 2 Attach a dial indicator to the vehicle and record the rotor runout Refer to DIAL INDICATOR ASSEM BLY AND SET UP on page 1...

Страница 19: ...andwheel to engage the lock pin yellow 8 4 To attach the 800 brake lathe to the vehicle approach the vehicle with the lathe tilted back on the portable stand system This provides an easy engage ment o...

Страница 20: ...g lock lever 9 3 Loosen the pivot locking lever on the portable stand system and rotate the 800 brake lathe to an angular position that allows the cutting head assembly to travel the full length of th...

Страница 21: ...ment knobs red and blue located on the runout adjustment head First turn the red knob then the blue knob decreasing dial indicator movement as much as possible until the indicator movement improves Co...

Страница 22: ...the car bide inserts inward onto the rotor surface approxi mately 1 2 inch or the most worn area 11 2 The cutting adjustment knobs are graduated 002 inch per tick mark Note that the adjustment from nu...

Страница 23: ...ince the lock pin yellow was re enaged 11 4 Switch power ON With both cutting tips backed away from the rotor advance the carbide inserts toward the center of the rotor diameter using the feed handwhe...

Страница 24: ...tor handwheel to rotate the spin dle manually to position the adjustment knobs red and blue at the start position and insert the lock pin yellow into the runout adjustment head 13 3To remove the 800 b...

Страница 25: ...t the lathe loosen the pivot locking lever on the portable stand system Adjust to an angular position as done for the first rotor to assure lathe clearance during the refinishing process then tighten...

Страница 26: ...light oil 3 4 pumps using oiler periodically Lubrication point located at center of feed drive assembly cover Note Stand cylinder requires no lubrication Cleaning 15 3 Keep the lathe as clean as possi...

Страница 27: ...stments the same as with the adjustment knobs until the needle swing is very close Reduce swing to within 10 marks 16 5 Turn power OFF 16 6 Rotate the runout adjustment head back over to make the adju...

Страница 28: ...940786 03 11 02 Copyright 2001 Hennessy Industries All Rights Reserved Printed in USA...

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