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Intelligence Aided Lifting Equipment

If the detection time is set to 2 seconds, the system will automatically enter the suspension mode

when the load weight meets the automatic suspension condition for 2 seconds.

4.4.1

Operation steps

Enter the suspension setting menu and set the suspension function switch to ON;

In the “suspension setting”

→

“automatic suspension”, choose “open”;

In the “suspension setting” →“automatic suspension” →“detection weight”

→

“detection weight 1”, press “ENT” to save the current load weight value;

According to the actual situation, repeat the previous step to complete the setting of

multiple different detection weights (up to 10 groups of weight intervals can be set);

In the “suspension setting”

→“

automatic suspension”

→“

detection time”, set the

desired time and press “ENT” to save the setting;

After the setting is completed, when the load satisfies any set value of the detected

weight, and the set detection time is reached, the system automatically enters the

suspension mode.

Note:

In the menu where the detection weight value has been set, select “Invalid” by pressing “UP”

button, and then press “ESC” to exit. The saved detection weight will be reset to invalid.

If there are multiple objects in the application, where (maximum weight-minimum weight)

<= (2 × operating force threshold - 1), the automatic suspension function can be achieved with

only one detection weight number. The detection weight is set to the average of its maximum

weight and minimum weight.

4.5 Unloading function

This function allows the user to operate the lifting equipment to directly perform the

unloading mode. In this mode, the equipment is in a suspended state. The user can only

intermittently press the load downwardly, so that the load intermittently moves downwards

vertically and automatically when the load contacts the bottom surface to complete the unloading.

4.5.1

Operation Method

When the equipment is normal, press the “Down” button for about 2 seconds. The system

will directly perform the unloading mode when the green light will flash. (For the coaxial handle,

do not trigger the infrared sensor; for the stepless handle, do not press Up and Down buttons).

Press the load a little harder, the load will automatically move down a certain distance, then

press again, the load will move down a distance again ... until the load completes the plane

assembly.

Unloading speed setting: Set the speed level parameter in

“

Upgrade Speed Adjustment

”

→

Содержание IAD-H200

Страница 1: ...Intelligence Aided Lifting Equipment User Manual V4 71 November 2018 ...

Страница 2: ...tion of soft limit under Grip and Suspension modes Version V8028 or above required Newly added instructions of all touch handle and coaxial pressure handle Tips If this is the first time you use this product please carefully read this User Manual For any doubt with regard to functions or performance please don t hesitate to contact our technicians for assistance Please make this User Manual readil...

Страница 3: ...ain components and functions 12 2 4 Types of handles 13 2 5 Signal connection line 14 2 5 1 Wire map of signal connection line 14 2 6 H360 Sliding Circle 15 2 7 Composition and meanings of model 16 2 8 Nameplate 16 2 9 Basic operation interface 17 2 10 Main technical parameters 18 2 11 Basic dimensions 19 2 12 Main components 20 Chapter III Start 21 3 1 Power supply 21 3 2 Connection of transforme...

Страница 4: ... 6 1 Operation steps 30 4 6 2 Precautions 30 4 7 Inching button operation 31 4 8 Function switch 32 Chapter V Extended Function 34 5 1 Inching function 34 5 1 1 Usage mode 34 5 1 2 Fast gear and slow gear speed adjustment 35 5 2 Switching of modes 35 5 2 1 Usage mode 35 5 3 Double limit function 36 5 3 1 Usage Method 36 5 4 Double suspension function 37 5 4 1 Double suspension weight setting 37 5 ...

Страница 5: ...pansion Board Interface 51 Chapter VI Menu setting 55 6 1 Overview 55 6 1 1 Operation mode 55 6 2 Description of menu functions 56 Chapter VII Maintenance 66 7 1 Inspection Maintenance Timetable 66 7 2 Basic failure diagnosis 66 7 3 Servo driver battery replacement 73 7 3 1 Operation steps 73 7 4 Calibrate the handle holder 73 Chapter VIII Annex 75 8 1 Use of wireless remote controller and receive...

Страница 6: ... products hence man riding is prohibited 10 DO NOT have anyone stay in the activity range of load lifting 11 DO NOT prolong the lifting of any weight otherwise the life of steel wire will be shortened and the risk of personal injury may occur 12 DO NOT operate any intelligence aided lifting equipment with any electrical or mechanical flaw 13 Please do not cut off the power supply during lifting 14...

Страница 7: ...LY in case of an emergency if the equipment is operating in a high speed 27 Upon installation of a lifting hook its thread must be screwed to the depth of 40 mm to avoid risks as a result of insufficient installation depth 28 Inching buttons are for equipment maintenance and steel cable replacement only and shall not be used during normal operation 29 A limit switch is to prevent lifting movement ...

Страница 8: ...it of equipment or personal injury may occur Even worse lives may be endangered or equipment damaged Main unit enclosure Entangling sign Means an entangling risk exists in that area or item hence no touching is allowed Disobeying this rule will give rise to personal injury or even death Protective jacket of steel wire rope Caution Hot surface Means that area or item may be in high temperature Do n...

Страница 9: ...ght from breaking away from the lifting hook If the equipment reaches the upper limit position the limit switch will be triggered and the equipment can only move downward The lower limit switch is designed to ensure at least two turns of steel cable stay on the reel The equipment can move upward only if the lower limit switch is triggered Fig 1 1 Stroke limit switch 1 3 2 Steel cable locking devic...

Страница 10: ...load weight 150 of bearing capacity Fig 1 3 Weighing sensor 1 3 4 Forced cooler The intelligence aided lifting equipment is provided with a temperature sensor Fig 1 4 It is configured to detect the real time temperature of braking resistor In case that the detected temperature is above 50 C the DC fan will produce forced air to cool the braking resistor While in the event that such temperature is ...

Страница 11: ... motor through hardware In case that maintenance and service parameter setting system upgrade and power on standby are performed with the equipment electrified the emergency stop button must be kept pressed and locked Note If the emergency stop button is pressed during equipment movement it will be forced to stop immediately Therefore please do not press the emergency stop button at will other tha...

Страница 12: ...high repeatability Parts assembly Warehouse loading and unloading 2 3 Main components and functions Intelligence aided lifting equipment consists of three major parts as follows1 Main engine Fig 2 1 The main engine comprises mainly of a servo drive a servo motor a decelerator sensors and a main control panel It is designed to provide power necessary for the device to achieve accurate control and l...

Страница 13: ...the terminal fixture or hung vertically beneath the main engine Sliding handle for remote installation Fig 2 5 applies to a workplace with limited height and inaccessible to operators This type of handles can be integrated into the fixture of or secured externally on a terminal Its functions resemble a coaxial sliding handle All touch handle Fig 2 6 provided with a built in pressure sensor When th...

Страница 14: ...ires of stepless handles connecting the host with stepless speed changing handle Folding extension wires generally used for the connection of the host and the spring wires straight connection wires of stepless handles in a folded arm H360 handle connection wire A connecting H360 sliding circle and remotely installed sliding handle H360 handle connection wire C connecting H360 sliding circle and st...

Страница 15: ...re map of pins for connectors at both ends of H360 handle connection wire C is shown below Hole Hole 2 6 H360 Sliding Circle The H360 sliding circle Fig 1 6 is used in combination with a remote installation sliding handle CVT handle or all touch handle Its built in sliding circle and air tube connector effectively eliminate the twist of signal cables and air tubes ...

Страница 16: ... model The type and model of the said equipment 2 Rated capacity Rated lifting capacity of the equipment 3 Lifting height Maximum stroke of the equipment 4 Product No Sequential figures indicating the production number of a product 5 Input voltage The power supply voltage of the said type at 50HZ 6 Rated power IAD H080 500 A10 Product Version Length of steel cable cm Hoisting capacity kg Product c...

Страница 17: ... information through the LCD display Refer to Table 1 for details Fig 2 9 Basic operation interface Table 1 S N Corresponding function Function description 1 Emergency stop switch If pressed equipment enters emergency stop mode under which equipment lifting will be banned 2 Failure indicating lamp Off equipment operates normally On Equipment fails or is under emergency stop mode 3 Running indicato...

Страница 18: ...ne model IAD H80 IAD H200 IAD H300 IAD H600 Load weight and tool KG 80 200 300 600 Maximum lifting speed under manual hold mode no load m Min 40 30 15 7 5 Maximum lifting speed under manual hold mode full load m Min 30 23 12 8 6 8 Maximum lifting speed under suspension mode no load m Min 36 27 13 5 6 75 Maximum lifting speed under suspension mode full load m Min 27 20 7 12 15 6 08 Maximum lifting ...

Страница 19: ...l wind and forced wind Natural wind and forced wind Natural wind and forced wind 2 11 Basic dimensions 80KG 200KG 300KG Intelligence Aided Lifting Equipment Basic Dimensions Table 3 Fig 2 10right See attachments for detailed dimensions 600KG Intelligence Aided Lifting Equipment Basic Dimensions 3 Fig 2 10left See attachments for detailed dimensions Note D is the min size Table 3 Model IAD H80 IAD ...

Страница 20: ...600 Servo drivers Delta 0 75KW Delta 1 5KW Delta 2KW Delta 2KW Servo motor Delta 0 75KW Delta 1 5KW Delta 2KW Delta 2KW Gear reducer Planetary gear Planetary gear Planetary gear Planetary gear Switching power supply LRS 100 24 MEAN WELL LRS 100 24 MEAN WELL LRS 100 24 MEAN WELL LRS 100 24 MEAN WELL Main control board Henghui Henghui Henghui Henghui Structural Parts Henghui Henghui Henghui Henghui ...

Страница 21: ...gle phase 220VAC or three phase 220VAC power supply Note Fig 3 1 main machine side plug male connector for 80KG 200KG equipment using single phase 220VAC 50HZ power where L to live wire N to null line and PE to GND Fig 3 2 main machine side plug male connector for 300KG 600KG equipment using three phase 220VAC 50HZ power where L1 L2 L3 to the three phase and PE to GND Fig 3 1 single phase 220VAC m...

Страница 22: ...ed Lifting Equipment air plug male Note The equipment must be grounded When the equipment is connected to a power source or a connector it must not be powered Live operation may cause serious or fatal injury to personnel or damage to the equipment 3 2 Connection of transformer The lifting equipment with a capacity of 300KG and 600KG can be provided with a transformer and the connection line of the...

Страница 23: ...ad data value will change slightly 5 Standard operation CVT handle Hold the CVT handle and press the UP DOWN buttons to feel the movement of the equipment The LCD shows mode of manual hold and the position data of the handle will be displayed in the position data column Affected by the acceleration the load data value will change slightly 6 Standard operation full touch handle Apply an upward down...

Страница 24: ...pply an upward downward force on the rubber handle When the force applied satisfies the set starting operating force value the system switches from locking mode to mode of manual hold and the equipment starts to operate The greater the force applied the faster the equipment will operate ...

Страница 25: ... does not detect the operator the system is in the lock mode and the operator cannot move the system up or down through the sliding handle control system When the sensor detects the operator the system is in the mode of manual hold and the operator can move the system up or down through the sliding handle control system The system has a manual timeout value setting when the sensor detects the oper...

Страница 26: ...ecessary to perform deceleration operation according to the comparison of the current load weight value and the preset no load weight threshold Where the current load weight value is less than the preset no load weight threshold the equipment will run at the speed stage in the no load speed adjustment for the duration in the no load speed time limit setting and then resume to the normal operating ...

Страница 27: ...eight in mode of manual hold 2 Make sure suspension setting suspension function switch in the menu is open 3 Press the ENT button to return to the main interface and move the hand away from the sliding handle to put the system into lock mode 4 Press ESC button for seconds Fig 4 2 the lock mode on the display screen changes to suspension mode at this moment 5 Grasp the load after the suspension mod...

Страница 28: ...t down so that the bottom part of the weight contacts with the ramp up to over power for more than 1s At this time the green indicator blinks quickly and the unloading mode is displayed 3 Continue to apply a downward force to the load and let it fall slowly until the entire bottom of the weight contacts the ramp 4 Repeat the above exercise until you are familiar with the suspension unloading mode ...

Страница 29: ...ess ESC to exit The saved detection weight will be reset to invalid If there are multiple objects in the application where maximum weight minimum weight 2 operating force threshold 1 the automatic suspension function can be achieved with only one detection weight number The detection weight is set to the average of its maximum weight and minimum weight 4 5 Unloading function This function allows t...

Страница 30: ...ode is signal switching 4 6 1 Operation steps Take the upper soft limit setting in soft limit 1 as an example 1 The operation load moves to the soft limit position to be set 2 When the main interface displays lock mode click the ENT button to enter the main menu interface 3 Use UP and DOWN to select soft limit and click the ENT button to enter its menu 4 Select soft limit 1 soft limit click the EN...

Страница 31: ...el can use the inching button when changing steel wire ropes Effective use of inching button must require the equipment to be normally energized The inching button may be used as follows 1 Press the button A self locking buttons B C Fig 4 3 and then the operation works 2 Pressing the upward inching button B self recovery will start the motor and cause the system to roll the wire rope onto the drum...

Страница 32: ...om no signal to having a signal From suspension suspension unloading unloading mode to locking mode 1 No operation suspension mode shall exceed the set value 2 The manual moving load speed exceeds the maximum suspension speed by 90 over speed Under the following several conditions the locking mode may be switched to suspension suspension unloading unloading mode 1 When there is no alarm long press...

Страница 33: ...wards In the lifting speed adjustment setting of inching speed the speed of the fast slow gear can be set by inching fast gear and inching slow gear 5 1 1 Usage mode The control signals of the fast slow gears can be input through interfaces on the host extension board handle extension board or expansion board In the Expansion Function Setting Expansion Interface Setting the corresponding IO number...

Страница 34: ...e click ENT button to enter the main menu 2 Select lifting speed setting with UP DOWN and click ENT button to enter its menu 3 Select inching speed setting fast gear setting or slow gear setting and select the desired speed level with UP DOWN and click ENT button for confirmation and 4 Press the ESC button to exit the main interface and complete the setting of fast slow gear speed 5 2 Switching of...

Страница 35: ...xtended port the system can use the setting parameters in the soft limit 1 or soft limit 2 By controlling the input of the extended port IO signal the user can easily implement the switching between the soft limit 1 or 2 of the lifting equipment which is suitable for the user s changing requirements for soft limit in the application 5 3 1 Usage Method The switching double limit signal can be input...

Страница 36: ...Perform submenus for Extended Function Setting Double Suspension Setting From the double suspension setup menu enter the fixture weight submenu When the equipment hangs the fixture and remains stable click ENT button to record the weight of the fixture the maximum fixture weight can be set to 60KG Same as the previous step in the fixture work piece weight the jig work piece is suspended and remain...

Страница 37: ...on 1 if using Dual Signal switching you need to set Switching Double Suspension 1 and Switching Double Suspension 2 IO number simultaneously For example Take the Pin 11 and Pin 12 of the coaxial handle extended port as the double suspension startup signal input end Connect the Pin 11 and Pin 6 of the handle extended port to the normally open contacts of the switch K1 self recovery and then set the...

Страница 38: ...he handle extension interface to the output interface of the clamp sensor NPN or connect the Pin 10 and Pin 6 to the normally open contact of the clamp switch and connect the Pin 11 to the output port of the release sensor NPN or link Pin 10 and Pin 6 to the normally open contact of the release switch Then set the IO No to 13 in Clamp signal feedback and 14 in Release signal feedback When the clam...

Страница 39: ...on Settings Dual Suspension Setting Dual Suspension Protection Protection Switch submenu select Open and then click ENT to return to the previous menu 2 In the clamping station set values for low seizing position and the high seizing position in the dual suspension protection menu according to the actual situation 3 Same as above set values for the high unloading position and low unloading positio...

Страница 40: ... Output For example The Pin 4 of the handle extension interface is used as the release signal output Link Pin 4 and Pin 1 to the outer coil KM1 such as relay In the Release Signal Output set IO number to 24 If the load weight value anti drop threshold value then the coil KM1 has 24V power supply If the load weight value anti drop threshold value then the coil KM1 loses power 5 5 3 Clamping protect...

Страница 41: ...ing shall be set to 0 5 5 3 1 Signal setting The control of anti drop function system added with clamping protection function relies on setting IO signals Clamping signal feedback and release signal input can be conducted through the extension interface of the host handle or expansion board set the corresponding IO No in the Extended Function Setting Expansion Interface Setting Clamping Signal Fee...

Страница 42: ...Setting Homing Speed Setting 5 6 1 Homing Weight Setting 1 Enter the Extended Function Setting Homing Setting menu 2 Enter the submenu of Fixture Weight from the menu of Homing Setting and then press ENT button to record the homing weight the maximum homing weight can be set to 60KG when the equipment is hung with the homing load and remains stable 5 6 2 Usage method Automatic homing signals can b...

Страница 43: ...has a signal and the palletizing function is valid when the switch contact is open the palletizing signal input has no signal and the palletizing function is invalid 5 7 2 Operation steps 1 Turn on the input switch contact of the external palletizing signal The layer setting can be completed first then the signal settings to facilitate the layer height setting 2 Enter the palletizing function sett...

Страница 44: ...axial handle stepless handle is the priority for operation 5 8 1 Operation methods for the wireless remote control 1 Install the wireless remote control module to the equipment and connect it to the power supply 2 Enter the Service interface then enter the Wireless Switch manual and select Open option and then click ENT button to save the setting 3 Restart main power supply of the equipment 4 Put ...

Страница 45: ...the external input signal is 0 the low level is valid 3 5 INPUT 1 When the external input signal is 1 the low level is valid 4 6 INPUT 2 When the external input signal is 2 the low level is valid 5 7 INPUT 3 When the external input signal is 3 the low level is valid 6 8 INPUT 4 When the external input signal is 4 the low level is valid 7 9 INPUT 5 When the external input signal is 5 the low level ...

Страница 46: ... the host extension interface is shown in Fig 5 2 The connection diagram of the host extension interface Fig 5 2 The connection diagram of the host extension interface 5 7 2 Handle extension interface The extension interfaces of coaxial handles coaxial sliding handles or coaxial pressure handles and remote installation sliding handles provide CAN communication RS232 2 routes for outputs and 4 rout...

Страница 47: ...ntelligence Aided Lifting Equipment 47 Fig 5 3 The pin diagram of the coaxial handle extension interface Fig 5 4 For the pin definition of the coaxial handle extension interface of the device see table 6 ...

Страница 48: ...external input signal is 1 the low level is valid 11 14 INPUT 2 When the external input signal is 2 the low level is valid 12 15 INPUT 3 When the external input signal is 3 the low level is valid The external wiring method at the handle expansion port is shown in Fig 5 5 Fig 5 5 The connection diagram at the handle extension interface The extension interfaces of indefinitely variable speeds handle...

Страница 49: ...number of equipment program Signal definition Notes about pin definition 1 None D24V Public power output with 500mA maximum current 2 None CAN0H High signal of CAN communication 3 None CAN0L Low signal of CAN communication 4 24 OUT0 When the output of MOS cable is 0 the maximum Figure 5 6 Pin diagram of the indefinitely variable speeds handle extension interface ...

Страница 50: ...nsion board can provides extra 4 way input and 4 way output The extra 4 way output each expansion board provides is relay type and can at most tolerate 1A of electric current The handle input end of expansion board 1 connects with the handle extension interface and expansion board 2 directly connects with expansion board 1 through the extension interface Some simple functions of PLC can also be ac...

Страница 51: ...oard 1 should be consistent with that of handle extension interface Expansion board 2 can communicate with expansion board 1 only through the extension interface and CAN bus The handle input and output interfaces of expansion board 2 are all invalid Fig 5 10Expansion Board Fig 5 11 Henghui 4 core plug cable extended interface Fig 5 12 The definition of Henghui 3 core plug cable input ...

Страница 52: ...Public power output with 500mA maximum current 2 24 OUT0 When the output of MOS cable is 0 the maximum current output is 500mA 3 25 OUT1 When the output of MOS cable is 1 the maximum current output is 500mA 4 None GND Publicly 5 12 INPUT 0 When the external input signal is 0 the low level is valid 6 13 INPUT 1 When the external input signal is 1 the low level is valid 7 14 INPUT 2 When the externa...

Страница 53: ...the output interface see Table 11 Table 11 Pin No Signal definition Description 1 NO VCC Normally closed contact of relay 2 COM SIG Relay common port 3 NC GND Normally open contact of relay For program number of input output interfaces see Table 12 Table 12 Sign al Expansi on board 1 IO number of equipment program Expansion board 2 IO number of equipment program Input signa l Input 1 Chapter I 16 ...

Страница 54: ...letizing function setting l touch setting coaxial pressure setting displayed with all touch handles or coaxial pressure handles 3 After entering the menu press the ENT button to enter the submenu 4 Choose and set the required function and press the ENT button to save the setting 5 If the chosen menu is wrong press the ESC button to exit and re choose menu 6 After completing menu settings press the...

Страница 55: ...rd slowdown point to make the equipment start slowing down when ascending to the point Upward speed up point Set the upward speed up point to make the equipment start recovering its speed when ascending to the point it is only effective to set this point higher than the upward slowdown point Reset soft limit Reset all soft limits set in this menu to Invalid Soft limit 2 Upper software limit Set th...

Страница 56: ...ed in the suspension mode of equipment with 1 10 corresponding to the minimum and the maximum speed respectively Unloading speed setting Select the maximum running speed in the unloading mode of equipment with 1 10 corresponding to the minimum and the maximum speed respectively Homing speed setting Select the maximum running speed under the homing function of equipment with 1 10 corresponding to t...

Страница 57: ...eds the Max Over power either upper limit or lower limit the operation will terminate and the LCD will show overload alarm Other than the over speed testing the equipment may operate at the maximum speed in the suspension mode Default max Over power is 10KG Where the total lifting weight such as tools and parts is less than the maximum limit the over speed testing should be made Over power test is...

Страница 58: ...r threshold value 0 5KG current weight value set value of detection weight operating over power threshold value the system will begin timekeeping with regards to the detection time Give no more than 10 sets of detection weight range Setting of overload Overload threshold value Set an overload threshold value When the weight value of the load exceeds the set overload threshold value the system will...

Страница 59: ...error detection However in actual application if not necessary there is no need to reduce the sensitivity Low sensitivity extends the time taken to test normal overloads which can easily cause the damage to equipment or report errors The detection sensitivity is between 1 low and 5 high Time out setting Manual time out value Set a manual time out value 1 59s Time out value of suspension Set a time...

Страница 60: ...remind users to carry out the maintenance After users have finished the maintenance click the resetting and the maintenance running time will be cleared to be zero beginning timekeeping once again Model Display the model of the current intelligence aided lifting equipment Temperature Display the temperature of the current servo brake resistor Version No Display the software versions of handle and ...

Страница 61: ... gripping signal will change from off to on Fan diagnosis Check whether the cooling fan of the main engine is in normal state Upper limit signal of hardware When the equipment arrives at the upper limit of hardware the signal will change from off to on Lower limit signal of hardware When the equipment arrives at the lower limit of hardware the signal will change from off to on Signal of loose stee...

Страница 62: ... to double suspension 0 means invalid and the signal shall be input signal Switch to double suspension 2 Set the IO No of switch to double suspension 0 means invalid and the signal shall be input signal Auto homing Set the IO No of automatic homing 0 means invalid and the signal shall be input signal Clamping signal input Set the IO No of clamping signal input 0 means invalid and the signal shall ...

Страница 63: ...fied into automatic and manual Detection time Set the detection time required to enter the double suspended state in automatic double suspension mode Signal selection Set the switching mode of double suspension classified into single signal double signals and fixture signal Double suspension protection Enter into the protection submenu under double suspension effective for single signal and double...

Страница 64: ...ed operating force When the equipment reaches the maximum speed the force value at the all touch handle end shall be exerted Enable operating force value When the equipment begins to move the force value at the all touch handle end shall be exerted Lifting sensitivity The acceleration of mode of manual hold under the all touch handle Handle zero point value The value of pressure sensor when the ha...

Страница 65: ...r 80KG and 200KG three phase 220VAC for 300KG and 600KG Chapter 3 1 Check whether the signal cable is connected to the handle end with 24V power supply for coaxial handles indefinitely variable speeds handles and all touch handles please check Pin 1 and Pin 4 for remote installation sliding handles please check Pin 2 and Pin 6 Chapter 2 5 Check whether the voltage of Pin 1 and Pin 4 of the host si...

Страница 66: ...g handles and coaxial pressure handles the infrared sensor cannot sense properly 2 For indefinitely variable speeds handles and all touch handles the sensor or the handle board is abnormal For sliding handles and coaxial pressure handles check that the infrared sensor is normally on off in the Service Hardware Diagnostics Handle Holder Signal menu If the infrared sensor is normally on clean the in...

Страница 67: ...s an alarm in the handle display Check whether the internal drive of the host displays an alarm code Al xxx The alarm handling method is described below The lifting speed of equipment is low 1 Caused by parameter setting 2 The handle zero point value is offset 3 Caused by program built in functions Check if the set speed in the Lifting Speed Setting Speed Setting menu is too low Check whether the ...

Страница 68: ...setting 2 Caused by hardware limit 3 Caused by the sensor Check the setting of the lower limit in the software limit menu Check the menu Service Hardware Diagnostics Steel Wire Rope Loose Signal is on When it is on the equipment cannot be operated downward due to program protection Check whether it is in the hardware lower limit position Check whether the value will change significantly from corre...

Страница 69: ...iver and the main board Check the communication cable WI 830000022RS485 replace the main board and replace the servo If the time is about 10S then this failure is caused by the abnormal communication between the host and the handle Check the connecting cable from the host to the handle For coaxial sliding handles indefinitely variable speeds handles and all touch handles please check whether the P...

Страница 70: ...ether the setting value in the Overload Setting Overload Threshold menu is too small Check whether the load exceeds the rated capacity of the equipment Check whether the internal steel wire rope is broken or is sticking the equipment Turn it around once and observe Check whether the steel wire rope is stuck by external objects Abnormal sound of equipment Check whether the steel cable is damaged Tu...

Страница 71: ...Check if the servo power cable connector is loose 2 Check if the internal steel wire rope servo of the host is stuck Servo alarm AL022 The main loop power supply is abnormal Processing method 1 Check if there is a phase loss in the input power supply Servo alarm AL000 The alarm is not read Processing method 1 For equipment with a lifting capacity of 80KG or 200KG please restart the equipment to vi...

Страница 72: ...ipment If the equipment still displays that alarm then contact the manufacturer for processing 7 3 Servo driver battery replacement When the servo driver raises the alarm that the voltage of AL061 battery is too low please replace it with new battery immediately to avoid data loss The manufacturer recommends the replacement when the equipment is used for one year Please replace the battery while t...

Страница 73: ...l be inserted into where the arrow shows inFig 7 1 4 Rotate anticlockwise or clockwise to respectively increase or reduce the parameters 5 Adjust the value in the correct 150 150 interval when no external force is exerted on the sliding handle Fig 7 1 Iron core position Iron core bolt ...

Страница 74: ...nfirm by using the up and down selection buttons UP DOWN in the menu 3 Restart the system main power 4 On the wireless handle Up Fast gear upwards Down Fast gear downwards East Slow gear upwards West Slow gear downwards South Suspension mode North Suspension unloading mode On Start the wireless module as well as exist the suspension suspension unloading mode Stop Function buttons will be invalid E...

Страница 75: ...g Speed Setting Note In the Wireless Handle mode the sliding indefinitely variable speeds and all touch handles can still be used normally and their priority is higher than the wireless handle 8 2 Dimensional drawing of H360 sliding circle 8 3 Dimensional drawing of indefinitely variable speeds handle ...

Страница 76: ...Intelligence Aided Lifting Equipment 76 8 4 Extended box 8 5 Remote installation sliding handle ...

Страница 77: ...Intelligence Aided Lifting Equipment 77 ...

Страница 78: ...Robot Technology Co Ltd Company address Industrial Functional Area Zhangzhen Town Shangyu District Shaoxing City Zhejiang Province Hangzhou office address No 6 Xianxing Road Xianlin Subdistrict Yuhang District Hangzhou City Zhejiang Province Website http www hh robot com ...

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