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HRO 6 

 

 

 

 

 

 

07/26/12 

MEMBRANE REMOVAL AND REPLACEMENT 

 

Replacing membranes in the pressure vessels is an easy process if you have the proper information and 

tools  at  hand.    Please  refer  to  the  following  instructions  when  removing  and  replacing  membrane 

elements: 

    WARNING:  ALL  PRESSURE  GAUGES  MUST  READ  ZERO  BEFORE  PROCEEDING. 

BEFORE ATTEMPTING, DISCONNECT THE POWER FROM THE SYSTEM AND BLEED ALL WATER 

PRESSURE FROM THE SYSTEM.    

 

1.  Remove the end plugs from the top of the pressure vessels. This is done by removing the two 

half-moon retaining disks using a #5 Allen wrench; the end plugs should then freely slide out of 

the pressure vessel. 

  

2.  Remove the replacement membrane element(s) from the shipping box; the membrane(s) should 

be contained within a plastic oxygen barrier bag. 

 

NOTE:  WEAR  GLOVES  FOR  THE  FOLLOWING  STEPS  IN  ORDER  NOT  TO  CONTAMINATE  THE 

MEMBRANE.

 

 

3.  Cut the bag open as close as possible to the seal at one end of the bag, so the bag may be re-

used if necessary. 

 

4.  Make sure that all parts are clean and free from dirt. Examine the brine seal, and permeate tube 

for nicks or cuts. Replace the O-rings or brine seal if damaged. 

 

5.  Flow directions should be observed for installation of each element into their respective pressure 

vessels. 

 

REPLACING THE MEMBRANE ELEMENT: 

    WARNING:  THE  BRINE  SEAL  MUST  BE  IN  THE  SAME  POSITION  FOR  EACH 

MEMBRANE ELEMENT HOUSING, SO MARK EACH HOUSING PRIOR TO REMOVING THE 

MEMBRANE ELEMENTS. THE BRINE SEAL IS A RUBBER SEAL THAT PROTRUDES ON 

ONE  SIDE  OF  THE  MEMBRANE  AND  IS  ALWAYS  ON  THE  FEED  SIDE  OF  THE 

MEMBRANE ELEMENT.     

               

1.  Remove  one  membrane  element  at  a  time  from  the  pressure  vessels,  from  the  top  of  each 

housing.  Long  nose  pliers  may  be  necessary  to  pull  the  old  membrane  element  out  of  the 

membrane element housing. 

 

2.  Lubricate the brine seal with a non-petroleum based lubricant, such as Dow Corning® 111. 

 

3.  Install membranes with brine seal location depicted in (Figure 4, Page 26). 

 

4.  For  brine  seals  that  are  on  the  bottom:  At  a  slight  angle  insert  the  membrane  while  slightly 

rotating the element being careful not to tear or flip the brine seal. A slow twisting motion should 

be used to insert the membrane element, for every couple of turns pull up ½” to make sure the 

brine seal doesn’t flip. 

 

5.  With a smooth and constant motion, push the membrane element into the housing so the brine 

seal enters the housing without coming out of the brine seal groove.  

 

Содержание HRO 6 Series

Страница 1: ...HRO 6 07 26 12 Reverse Osmosis User s Manual Model HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000...

Страница 2: ...2 HRO 6 07 26 12...

Страница 3: ...3 HRO 6 07 26 12 This Page Intentionally Left Blank...

Страница 4: ...HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 Error Bookmark not defined SYSTEM IDENTIFICATION 17 SYSTEM PURGING 22 INITIAL START UP 23 OPERATING DO s AND DON Ts 25 OPERATION AND MAINTENAN...

Страница 5: ...DEALER OR DISTRIBUTOR FOR REVIEW NOTE PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM THIS USER S MANUAL MUST BE READ AND FULLY UNDERSTOOD KEEP THIS AND OTHER ASSOCIATED INFORMATION FOR FU...

Страница 6: ...ction on page 21 of this manual For example the HRO 6 10 000 produces 6 25 gallons per minute of permeate water at the listed operating test conditions The amount of total dissolved solids TDS rejecte...

Страница 7: ...4 2 Attach the inlet piping to the 1 FNPT Solenoid Valve feed water inlet 3 Be certain that all of the dissolved solids within the feed water are soluble at the concentrations attained in the system P...

Страница 8: ...ENDED THAT A LICENSED ELECTRICIAN WIRE YOUR SYSTEM IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES NEC WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK THE INCOMING POWER SUPPLY MUST INCLUDE A PR...

Страница 9: ...nform them of your system s model and pump size MOUNTING The free standing system should be bolted down in compliance with local regulation standards or securely fastened MEMBRANE ELEMENTS HRO 6 Serie...

Страница 10: ...10 HRO 6 07 26 12 HF5 OPTIONAL...

Страница 11: ...11 HRO 6 07 26 12 NF3 OPTIONAL...

Страница 12: ...12 HRO 6 07 26 12 NF4 OPTIONAL...

Страница 13: ...13 HRO 6 07 26 12 LC LE 4040 OPTIONAL...

Страница 14: ...14 HRO 6 07 26 12...

Страница 15: ...15 HRO 6 07 26 12 LC HR 4040 OPTIONAL...

Страница 16: ...16 HRO 6 07 26 12...

Страница 17: ...17 HRO 6 07 26 12 HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 SYSTEM IDENTIFICATION FIGURE 1A...

Страница 18: ...TO FEED IF APPLICABLE 9 CONCENTRATE VALVE CONTROLS FLOW OF CONCENTRATE WASTE WATER TO THE DRAIN 10 RO PUMP AND MOTOR PRESSURIZES RO SYSTEM 11 THROTTLE VALVE CONTROLS FLOW OF PUMP 12 FLOW METER MEASURE...

Страница 19: ...19 HRO 6 07 26 12 FIGURE 1B...

Страница 20: ...20 HRO 6 07 26 12 FIGURE 1C FIGURE 1D...

Страница 21: ...21 HRO 6 07 26 12 FIGURE 1E FIGURE 1F Note A portion of the frame has been removed to expose components...

Страница 22: ...open the concentrate valve Counter Clockwise Figure 1B Page 16 3 Fully close the recycle valve Clockwise If Applicable Figure 1B Page 16 4 Fully open the throttle valve Counter Clockwise Figure 1D Pa...

Страница 23: ...ure 1D Page 17 5 Turn the RO system on and adjust the concentrate waste valve recycle valve If Applicable and the throttle valve to the designed flow and pressure Figure 1B Page 16 6 Inspect the syste...

Страница 24: ...GN BASIS FOR HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 Specifications WARNING NEVER EXCEED THE SYSTEM S MAXIMUM PRESSURE RATING HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HR...

Страница 25: ...UL MEMBRANES AND MUST BE PREVENTED Check your feed water chemistry and pre treat the water and or reduce the system s recovery as required If necessary consult with your local dealer or distributor PR...

Страница 26: ...uts off the system when the feed water pressure drops below 15 PSI preventing damage to the pump The system restarts automatically when there is a constant pressure of 35 PSI or more PUMP THROTTLE VAL...

Страница 27: ...he O rings or brine seal if damaged 5 Flow directions should be observed for installation of each element into their respective pressure vessels REPLACING THE MEMBRANE ELEMENT WARNING THE BRINE SEAL M...

Страница 28: ...y fasten using a 5 Allen wrench 8 Reconnect any fittings that may have been disconnected when the membrane pressure vessels were disassembled 9 To Start Up the system please refer to the Initial Start...

Страница 29: ...in a solution of 2 M 100 venting the air outside of the pressure vessels Use the overflow technique circulate the M 100 solution in such a way that the remaining air in the system is minimized after...

Страница 30: ...See temperature correction sheet Low operating pressure Adjust concentrate valve POOR PERMEATE QUALITY Damage product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane...

Страница 31: ...y after one year of operation but can be extended with diligent flushing and cleaning of the system A high pH and or precipitation of hardness can cause premature loss in rejection Permeate flow shoul...

Страница 32: ...ORS FOR MEMBRANE Find the temperature correction factor TCF from the table below Divide the rated permeate flow at 77 F by the temperature correction factor The result is the permeate flow at the desi...

Страница 33: ...ect flow Example 5 gpm 59 F 5 1 42 3 52 gpm 5 gpm 77 F 5 1 5 gpm 5 gpm 84 F 5 0 89 5 62 gpm SERVICE ASSISTANCE If service assistance is required please complete the following process Contact your loca...

Страница 34: ...system s manufacturer guarantees that the proposed product is to be free from any defects in material or workmanship when operated in accordance with written instructions for a period of one year 12...

Страница 35: ...35 HRO 6 07 26 12 DRAWINGS FIGURE 5A FIGURE 5B...

Страница 36: ...36 HRO 6 07 26 12 FIGURE 6...

Страница 37: ...37 HRO 6 07 26 12 FIGURE 7...

Страница 38: ...38 HRO 6 07 26 12 Note A portion of the frame has been removed to expose components FIGURE 8...

Страница 39: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 1 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW PM 1 10...

Страница 40: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 2 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW PM 1 10...

Страница 41: ...CART SEDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 3 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW P...

Страница 42: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 4 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Страница 43: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 5 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Страница 44: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 6 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Страница 45: ...45 HRO 6 07 26 12 HRO 6 1800 FLOW DIAGRAM...

Страница 46: ...46 HRO 6 07 26 12 HRO 6 4000 FLOW DIAGRAM...

Страница 47: ...47 HRO 6 07 26 12 HRO 6 5000 FLOW DIAGRAM...

Страница 48: ...48 HRO 6 07 26 12 HRO 6 7000 FLOW DIAGRAM...

Страница 49: ...49 HRO 6 07 26 12 HRO 6 9000 FLOW DIAGRAM...

Страница 50: ...50 HRO 6 07 26 12 HRO 6 10 000 FLOW DIAGRAM...

Страница 51: ...51 HRO 6 07 26 12...

Страница 52: ...52 HRO 6 07 26 12...

Страница 53: ...53 HRO 6 07 26 12...

Страница 54: ...54 HRO 6 07 26 12...

Страница 55: ...55 HRO 6 07 26 12...

Страница 56: ...56 HRO 6 07 26 12...

Страница 57: ...57 HRO 6 07 26 12...

Страница 58: ...58 HRO 6 07 26 12...

Страница 59: ...59 HRO 6 07 26 12 This Page Intentionally Left Blank...

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