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Owner’s Manual

800911 Rev B

07/23/21-LBRY

H200M HE - High Efficiency Water Softening System

Manufactured by:

HELLENBRAND

Web: www.hellenbrand.com • Email: [email protected]

Содержание H200M HE

Страница 1: ...s Manual 800911 Rev B 07 23 21 LBRY H200M HE High Efficiency Water Softening System Manufactured by HELLENBRAND Web www hellenbrand com Email info hellenbrand com Copyright 2021 Hellenbrand All Rights Reserved ...

Страница 2: ...ice Reminder 14 Diagnostics 15 Valve History 16 Cycle Sequence 17 23 Water Softener Disinfection Water Softener Draining Procedure 24 Troubleshooting 25 27 Relay Troubleshooting 27 H200M HE Conditioner and Brine Tank Assemblies 28 Inline Flow Meters 29 Front Cover and Drive Assembly 30 Standard Valve Body 31 Quick Connect QC Valve Body 32 Injector Valve Body 33 Drain Line Flow Controls 34 Drain Li...

Страница 3: ...5 ft cable 5 1 5 mete 0 5 60 gpm 1 5 Male x Female NPT 2 meter 1 5 150 gpm 2 0 Male x Female NPT Regenerant Refill Rate 1 0 5 3 gpm Injectors See Injector Graphs page 20 Inlet Outlet Valve 2 NPT Drain Line 3 4 1 5 NPT Distributor Tube Opening Valve bodies with female NPT Inlet Outlet 1 90 OD 1 5 NPS or 2 375 OD 2 NPS TABLE 1 GENERAL SPECIFICATIONS No user serviceable parts are on the PC board the ...

Страница 4: ...Cold _______ Toilets _______ All Cold _______ Other ________________________________________________________________________________________ INSTALLATION DATE _________________________________________________________________________________ SERIAL NUMBER ____________________________________________________________________________________ NOTES ______________________________________________________...

Страница 5: ...echarging of the unit Ask your dealer what type of salt may best suit your needs Always have an adequate supply of salt on hand Check the salt level of your brine tank every couple of weeks initially to determine how much salt you use this will depend on how much water you use Fill the tank approximately three fourths full with a minimum of 12 of salt DO NOT USE block salt when the control is prog...

Страница 6: ...ition of existing plumbing must be free from lime and iron build up Piping that is built up heavily with lime and or iron must be replaced If piping is blocked with iron additional equipment must be installed ahead of the water conditioner to correct the problem Drain Line The conditioner should be located close to a drain Avoid overhead drain lines if possible to prevent back pressure on the brin...

Страница 7: ...on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degrees so the outlet can be orientated towards the brine tank 6 Connect the brine line found in the brine tank to the brine connection on the control valve The control valve has a standard refill elbow which a 1 2 flexible tube can be co...

Страница 8: ...s an alternator there is not an option to program OFF for reserve as this would cause regeneration on calendar day override defeating purpose of twin alternating system An added benefit of the alternating software is the option of the delayed rinse and fill When set on the last two steps of regeneration rinse fill are delayed until right before the unit comes on line This pre service rinse will mi...

Страница 9: ... While the rinse cycle is finishing this would be a good time to load your brine tank with salt If utilizing brine recovery manually add full volume of water to brine tank for the first REGENERATION 11 Once the rinse cycle has finished the softener control will return to refill or the softening cycle The LED screen willscrollbetween TIME GPM GALLONSREMAINING or DAYS REMAINING GPM CUSTOMER SCREEN 1...

Страница 10: ...f value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allow able range from 1 to 28 a regeneration initiation will be called for on that day even if sufficient number of gallons were not used to call for a regeneration Set Day Override using or buttons Factory setting is 14 days number of days between regeneration 1 to 28 or oFF See figure 12a b pag...

Страница 11: ...he following chart shows the upper and lower limits of each cycle STEP 1S STEP 2S SOFTENING STEP 1S Press NEXT and simultaneously for 3 seconds If screen in Step 2S does not appear in 5 seconds the lock on the valve is activated STEP 2S Select between softening or filtering A flashing SOFTENING or FILTERING will appear Choose SOFTENING using or button Factory setting is Softening Press NEXT to go ...

Страница 12: ... is the capacity of the softener at low salting See Page 38 Press NEXT to go to Step 10S Press REGEN to return to previous step STEP 10S Set Gallons Capacity using or button If value is set to AUTO gallon capacity will be automatically calculated and reserve capacity will be automatically estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step 3 ...

Страница 13: ...XT to go to next step or other selection for relay settings STEP 12S TIME RELAY 1 SET POINT MINUTES 10 SET SET DURATION 3 00 SET GALLONS SET RELAY 1 DURATION SET 0 01MIN RELAY 1 SET POINT GAL 1 SET If off was selected in previous step this screen does not appear If Time chosen to Activate Relay use up and down arrows to set of minutes AFTER START OF REGEN to activate relay Start of regeneration is...

Страница 14: ...ULED SERVICE SET 0 25 STEP 15S SCHEDULED SERVICE SET 80000 STEP 16S YR GAL RETURN TO NORMAL MODE RELAY 1 SET POINT SET 1 GAL RELAY 1 DURATION SET 0 01 MIN SERVICE ALARM SET GALLONS SET STEP 13S If Service Alarm chosen to activate relay relay closes whenever Service Alarm has triggered Programming for relay closure on service reminder is done on Step 14S Relay opens when service alarm reset Press N...

Страница 15: ...utton to show the volume of water treated for the last 63 days If a regeneration occurred on the day the letter R will also be displayed This display will show dashes if a water meter is not installed Press the NEXT button at any time to go to Step 6 D Press REGEN to return to the previous step STEP 6D Flow rate maximum of each of last seven days The maximum flow rate in gallons per minute that oc...

Страница 16: ...to previous step STEP 4VH Volume total used since start up This display shows the total gallons treated since startup This display will equal zero if a water meter is not installed Press NEXT button to exit Valve History Press REGEN to return to previous step STEP 5VH Error Log history up to 10 errors Press and buttons to view each recorded error If no errors have occurred is displayed With STALL ...

Страница 17: ...e Press NEXT to go to Step 3CS STEP 3CS Use the or to select one of the following OFF or Twin Alternating Select Alt A or Alt B System Board Allows Demand Recall Programming No Hard Water Bypass During Regeneration Reclaim Enabled Allows control to operate in Reclamation Mode Separate Source Enabled Allows control to have a separate water source during the regeneration cycle Factory Setting is OFF...

Страница 18: ...tem Setup Step 8S Set to AUTO Set to AUTO Softener System Setup Step 9S Set regeneration time option to IMMEDIATE Set regeneration time option to IMMEDIATE Installer Display Setting Step 3I Set Day Override to OFF Set Day Override to OFF Retracted Valve A in Service Position MAV piston rod Retracted Extended Valve B in Service Position MAV piston rod Extended Note Clack Twin Alternator Operations ...

Страница 19: ... The second choice is to delay the last two cycles of regeneration only Rinse and Fill This feature splits the regeneration into two portions The first portion of the regeneration will start immediately and all programmed cycles before the Rinse and Fill cycles will be performed After all programmed cycles before Rinse and Fill are completed the control valve will drive to the service position dis...

Страница 20: ...to the valve inlet and the A port connected to the separate source used during regeneration The B port must be connected to the feed water supply When set to Separate Source Enabled the MAV will be driven closed before the first regeneration cycle and be driven open after the last regeneration cycle NOTE If the control valve enters into an error state during regeneration mode the MAV will remain i...

Страница 21: ...Press REGEN to return to previous step Only displays if reclamation of brine is enabled Use the or buttons to select the number of minutes to divert the brine waste water to the brine tank After the minutes count down to zero the waste water will once again be diverted to the plumbing drain receptacle Press NEXT to go to next step Press REGEN to return to previous step Brine Reclaim When Reclaim i...

Страница 22: ... to return to previous step STEP 7CS Press the or buttons until selection of second cycle appears in left upper corner in this example SOFTENING is selected Press NEXT to go to Step 8CS Press REGEN to return to previ ous step STEP 8CS Press the or buttons until selection of third cycle appears in left upper corner in this example REGENERANT DRAW UP is selected For a H200M HE control valve prior to...

Страница 23: ... Sequence FILL UNITS of MIN or LBS can be selected STEP 13CS Select amount of salt to be used when alternate regeneration requested This screen is not displayed if off is selected in previous step Softener Range 0 1 200 lbs Filter Range 0 05 20 0 Gallons STEP 14CS Press the or button to select number of standard regenerations which would trigger one alternate brine fill amount Range 1 99 Factory s...

Страница 24: ...n it freezes If your softener is equipped with an optional bottom drain on the mineral tank you will have to follow all of the same procedures with the excep tion of the need for compressed air With the brine tube disconnected from the brine tank raise it to a level above the softener control valve and temporarily secure it in this position Now open the drain valve at the bottom of the mineral tan...

Страница 25: ...on seated and snapped into place on backplate wires outside of guides on backplate can impede drive bracket from correct position C2 Check PC board is seated on posts and snapped into place on drive bracket C3 Drive gear labels dirty or missing missing or broken gear replace as needed MAV ERROR CODES After resolving any MAV error or servicing MAV resynchronize software with piston positioning by p...

Страница 26: ...wash controller B Faulty distributor tube assembly B Check distributor tube assembly for cracks or holes C Air in water supply system C 1 Check for leaks in brine lines fittings or air check Repair or replace 2 Install upper distributor 3 Ensure that water supply system has an air eliminator 9 Softener delivers salt water A Low water pressure A Check incoming water pressure Must remain at minimum ...

Страница 27: ...ed circuit board 16 No softening or filtering display A Bypass valve in bypass position A Put bypass valve in service position when water is flowing B Meter connection disconnected B Connect meter to PC board C Restricted stalled meter turbine C Remove meter and check for rotation clean foreign material D Defective meter D Replace meter E Defective PC board E Replace PC board 17 Control valve rege...

Страница 28: ...44 111387 H200M HE 36 1 36x72 104598 109900 111387 H200M HE 42 1 42x72 104599 106856 106867 H200M HE 48 1 48x72 104600 106866 106867 5 Ion Exchange Resin 111102 Hellenbrand High Efficiency Resin 6 Underbedding 1 4 x 1 8 100984 7 1 2 x 1 Brine line 6 102674 8 15 24x50 with 5 Grid 112313 30x50 with 6 Grid 112414 39x48 with 6 Grid 106734 494 Safety Brine Valve 110465 9 Cover Black 18 BT 1 101448 Cove...

Страница 29: ... Mtr Turbine 24 Cable Assy 2 109586 Turbine 3 102165 O Ring 215 4 V3501 Turbine Clip 5 V3754 01 2 Meter Housing NPT MxF 6 105967 Meter Retaining Clip DRAWING NO ORDER NO DESCRIPTION 2 Meter Assembly p n 111224 As of January 2010 all metered H200M control valves are con figured with the new M x F meters instead of the FNPT x FNPT when 2 meter is ordered 2 Meter Assembly Stainless steel construction...

Страница 30: ...ay Installed 103729 Pigtail Relay Kit Not Shown 101880 Auxiliary Switch Kit 1 Not Shown 102892 Service Wrench 1 Not Shown 111723 Transformer 110V 15V DC 1 QUANTITY DRAWING NO ORDER NO DESCRIPTION Relay Specifications To insure proper fit and correct operation the following relay and relay socket manufactured by Idec or the exact equivalent should be used PC Board Relay Terminal Block Relay Socket ...

Страница 31: ...r Flat SS 1 4 4 6 109535 Bolt BHCS S S 1 4X 1 25 4 7 Back Plate Refer to Programming Cover Drawing Manual 1 8 111798 Upflow Stack Assy 1 9 102184 ORing 347 1 10 108620 ORing 255 for valve bodies with NPT threads 1 11 V3700 01 Body NPT 1 Not Shown 109529 Plug 1 4 Hex NPT 1 Not Shown 101489 Top Baffle DFSR 1 5 50MM QUANTITY DRAWING NO ORDER NO DESCRIPTION ...

Страница 32: ...255 for valve bodies with NPT threads 1 11 Body NPT 1 12 4 Base Clamp Assy 1 13 Bolt Hex 5 16 18x1 3 4 1 14 Nut 5 16 18 SS Hex 1 15 109529 Plug 1 4 Hex NPT 1 Plug 1 4 Hex BSPT 1 QUANTITY DRAWING NO ORDER NO DESCRIPTION N Indicates NPT Threaded Body B Indicates BSPT Threaded Body Drive bracket can be removed by sqeezing 2 lock tabs rotating counter clockwise B Indicates BSPT N Indicates NPT Install...

Страница 33: ...09935 Injector Body Asy 1 4 Injector 1 101817 A Injector 101818 B Injector 101819 C Injector 101820 D Injector 101821 E Injector 101822 F Injector 101823 G Injector 5 111801 2 Injector Tube Draw Up 1 6 111800 2 Injector Feed Tube Up 7 109939 Oring 231 1 8 109534 Washer Flat SS 4 9 110422 Bolt SS 1 4 20x2 25 4 10 101574 DLFC 2 2 gpm 1 11 110353 Refill Flow Control Retainer 1 12 110352 Oring 211 1 1...

Страница 34: ...863 1 5 MxF Stainless Steel 9 85 GPM 3 2 6 4 5 1 Direction of Flow Controls 2 5 4 6 1 3 9 8 7 Direction of Flow All drain line flow control housings are shipped without flow control washers See drain line flow control washer section for available flow selections 1 3 4 DLFC not supplied At least one V3190 XXX must be installed in center hole Plugs may be knocked out or drilled to use up to six V316...

Страница 35: ... V3162 032 3 2 GPMDrain line flow control V3162 042 4 2 GPMDrain line flow control V3162 053 5 3 GPMDrain line flow control V3162 065 6 5 GPMDrain line flow control V3162 075 7 5 GPMDrain line flow control V3162 090 9 0 GPMDrain line flow control V3162 100 10 0 GPMDrain line flow control V3190 090 9 0 GPMDrain line flow control V3190 100 10 0 GPMDrain line flow control V3190 110 11 0 GPMDrain line...

Страница 36: ...ON BACKWASH CONTROL VALVE CYCLE POSITION Raw hard water is bypassed during regeneration Raw water inlet Backwash water to drain SERVICE CONTROL VALVE CYCLE POSITION Raw water inlet Treated water supply Raw hard water is bypassed during regeneration Regenerant water to drain Regenerant solution being drawn in Injector feed from raw water inlet Raw water inlet ...

Страница 37: ...on will not be allowed to be set because regeneration will always occur on 0 AUTO Delay Immediate oFF Reserve capacity automatically estimated Regeneration occurs when gallons capacity falls below the reserve capacity at the next Regen Set Time or regeneration occurs immediately after 10 minutes of no water usage when gallon capacity reaches 0 AUTO Delay Immediate Reserve capacity automatically es...

Страница 38: ... cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips...

Страница 39: ...th air Both pieces have smaller diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Refill Flow Control Assembly or Refill Port Plug Tocleano...

Страница 40: ...ORDER NO V3010 15C or V3010 2S 15C US Units 106813 WS1 5 2 and 2 QC Drawings and Service Manual 2 4 6 8 10 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Total Slow Rinse Draw 0 1 2 Flow Rate gpm 2 4 6 8 10 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Draw Slow Rinse Total 0 1 2 Flow Rate gpm WHITE ORDER NO V3010 15D or V3010 2T 15D Metric Units BLUE ORDER NO V301...

Страница 41: ...0 Pressure psi Flow Rate gpm Order No V3010 2F US Units Total Slow Rinse Draw 2 4 6 8 10 12 14 16 18 Flow Rate gpm Order No V3010 2A US Units Total Slow Rinse Draw 0 1 2 3 4 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2C US Units Total Slow Rinse Draw 0 1 2 3 4 5 6 7 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2E US Units Total Slow Rinse Draw 0 2 4 6 8 10 12 14...

Страница 42: ... 59 16 59 16 59 39 106 39 106 54 169 54 169 5 5 5 5 6 6 6 6 749 749 749 749 1140 1140 1949 1949 NO NO NO NO NO NO NO NO 474 474 474 474 474 474 494 494 YES YES YES YES YES YES YES YES 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Hard Pipe 3 2 4 2 5 3 7 5 11 15 25 28 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 0 2R 2S 2S 2S 2A 2B 2C 2D 4 800 5 700 7 600 10 250 16 000 23 000 30 000 37 000 4 2 2 2 2 2 2 2 2 3 4 3 4 3 4 3 4 1 1 5...

Страница 43: ...43 NOTES ...

Страница 44: ...ER defects caused by sand sediment or bacteria fouling accident fire flood Act of God misuse misap plication neglect alteration installation or operation contrary to Hellenbrand s printed instructions or installation repair or service by anyone other than Hellenbrand or an authorized seller of Hellenbrand products IN ADDITION THIS WARRANTY DOES NOT COVER UNPROTECTED OUTDOOR INSTALLATIONS This Syst...

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