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•  The solar water heater  will reach opti

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mum  performance  two  days  after  the 

installation. During these two days, it is 

recommended  to  avoid  hot  water  con

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sumption, even if there is sunshine.

•  Check every year the level of the fluid in 

the closed circuit.

•  In regions with a lot of dust, we recom

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mend that you clean the glass of the col

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lector  with  water,  every  two  months  in 

order to remove the dust from the glass, 

unless there is enough rain.

•  In  case  of  glass  damage,  replace  the 

glass immediately to avoid further dam

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age of the collector.

•  For  all  water  heaters,  the  main  princi

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ples and codes require that the function 

of  the  valves  is  checked  once  a  year. 

We  also  recommend  that  during  the 

same  period  you  check  the  screws, 

nuts,  plates,  moly  plugs,  screw  nuts 

and support plates, for looseness or any 

damages,  especially  when  the  appli

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ance is installed near the sea. In case 

of damages, they must be replaced by 

owner’s expenses.

•  During a long absence (such as summer 

holidays),  it  is  recommended  to  cover 

the collector(s) with an opaque cover.

•  Once  the  storage  tank  is  filled  in  with 

water,  it  must  not  get  empty  (evacu

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ated) for many hours,  and only if there 

is a need for changing the magnesium 

rod or the electrical resistance for which 

it is required a short time, since  there 

is the possibility of creating cracks and 

detachments in the internal protection of 

the storage tank. 

•  In  areas  where  the  water  supply  pres

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sure exceeds 6 Bar it is necessary to fit 

a pressure reducer.  

TROUBLESHOOTING
A.  IF THE SOLAR 

HEATER DOESN’T 

SUPPLY HOT WATER 

WITH THE SUN

 

1.  Check carefully all the connections of 

the solar water heater for leaks.

2.  Check the fluid level in the closed cir

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cuit and fill it, if necessary (see instruc

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tions, page 18).

3.  Check  the  connection  tubes  (05)  and 

(18) to ensure that they are not bented 

or twisted

4.  Ensure  that  there  is  no  air  trapped 

inside  the  collector  and  the  storage 

tank

5.  Ensure  that  the  solar  water  heater  is 

installed in horizontal position.

6.  Ensure  that  the  supply  of  hot  water 

is  not  connected  to  a  supply  of  cold 

water.

7.  Check  the  plumbing  piping  of  your 

house  as  well  as  the  taps  for  slow 

leaks.

8.  Ensure that the storage tank’s and col

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lector’s connections are properly made 

and they are fully water tight.

9.  Ensure that there is no obstacle (build

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ing,  tree  etc)  shading  the  solar  water 

heater, or any part of it.

The  following  should  be  also  taken  into 

consideration:

10.  The consumption of hot water is big

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ger than the appliance’s capacity.

11.  Weather conditions.

12.  Huge  consumption  of  hot  water  dur

-

ing the night.

13.  The  customer  didn’t  understand  the 

use of the electric resistance.

14.  Customer’s  expectations  about  the 

performance of the system.

If  your  solar  water  heater  continues  not 

to  supply  hot  water,  contact  your  local 

distributor.

B.  IF THE SOLAR 

WATER HEATER 

DOESN’T SUPPLY 

HOT WATER WITH 

THE ELECTRIC 

RESISTANCE

1.  Turn off the power supply and remove 

the resistance’s cover.

2.  Check  the  safety  thermal  switch  F 

on  the  thermostat,  which  has  to  be 

pushed in.

3.  Check the wiring between the thermo

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stat and the electric resistance.

4.  Check if the thermostat is adjusted in 

a  lower  temperature  than  the  desired 

one.

5.  Check the resistance for any damage

6.  Check the main power supply.

7.  Turn  the  power  supply  on  and  check 

if  the  electric  wires  are  properly  con

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nected  to  the  relevant  poles  of  the 

resistance.

A  certified  electrician  must  do  all  the 

electrical connections and checkings.

REPLACEMENT OF THE 

MAGNESIUM ROD

To replace the magnesium rod:

1.  Turn the power supply off.

2.  Empty  the  water  from  the  storage 

tank.

3.  Unscrew  the  bronze  plug  (09B),  and 

remove the magnesium rod

4.  Fix  the  new  rod  on  the  bronze  cup, 

and re-screw it on the tube (09A) using 

oakum for its water tightness.

5.  Turn  on  the  water  supply  and  ensure 

that it is completely water tight.

6.  When  the  storage  tank  is  completely 

filled, turn on the main power supply.

 

notes:

 

An  authorized  distributor  must  do  the 

replacement of the magnesium rod.

The time of the replacement, of the mag

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nesium  rod,  depends  on  the  quality  of 

the water. 

It  is  recommended  that  in  areas  where 

total  dissolved  solids  (TDS)  is  up  to 

600ppm,  the  magnesium  rod  must  be 

replaced every 5 years. 

In  regions  where  the  TDS  is  more  than 

600ppm,  the  magnesium  rod  must  be 

replaced every 3 years. 

In  regions  where  the  TDS  is  more  than 

1000ppm,  the  magnesium  rod  must  be 

replaced every 2 years.

In areas where the total dissolved solids 

(TDS) is more than 600ppm it is neces

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sary to install a filter

Note:

The  specifications  of  the  products,  their  accesso

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ries  (e.g.  electric  resistances,  thermostats,  valves, 

liquid….etc)  and  their  materials  are  in  accordance 

with  the  Greek  standards  .    You  must  be  informed 

and  check  if  the  specifications  of  the  products  and 

their  accessories  are  in  accordance  with  the  local 

and national standards and regulations that apply in 

your  country.  The  importer/distributor  is  responsible 

for the importation, commercialization and installation 

of the products.

HELIOAKMI S.A. in no case is liable for any damages 

caused to third parties for any reason, such as wrong 

installation  of  the  appliances  and  their  accessories, 

from the non-observation of the regulations and lows 

(electrical,  urban  planning,  plumbing,  sanitary…etc) 

applying  in  your  country/area.    In  case  of  a  defec

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tive  product  apply  the  terms  and  conditions  of  the 

warranty.

Thank you for choosing our products. Both 

our distributors and us assure you that you 

have made the right choice.

If you have questions or you need any fur-

ther information, please contact your local 

distributor or our Head quarters in Greece.

INSTRUCTIONS AFTER THE INSTALLATION

Содержание NovaSun 200

Страница 1: ...TECHNICAL MANUAL INSTALLATION MAINTENANCE AND USE INSTRUCTIONS ENGLISH ...

Страница 2: ...limatic conditions and for all types of water qualities A philosophy that leads the way and makes us as professionals feel the weight of responsibility and obligation to offer products and services that are in harmony with the environment and man To hand over a better world to our children Always true to our principle for excellence in design and continuous advance ments HELIOAKMI today offers hig...

Страница 3: ...AGE TANK AND COLLECTOR ON THE SUPPORT BASE Page 14 CONNECTION INSTRUCTIONS OF THE STORAGE TANK COLLECTOR AND COMPONENTS Page 16 FILLING INSTRUCTIONS OF THE CLOSED CIRCUIT WITH THERMAL FLUID Page 18 DESCRIPTION OF THE PARTS OF THE ELECTRIC RESISTANCE AND THERMOSTAT CONNECTION INSTRUCTIONS Page 20 SPECIAL CLIMATIC CONDITIONS Page 22 INSTRUCTIONS AFTER THE INSTALLATION Page 24 TROUBLESHOOTING REPLACE...

Страница 4: ...s material low carbon steel 1 5 mm Cylinder s internal Protection durosmalt 80 120 microns Additional protection magnesium rod Electric resistance copper Thermostat bipolar of four contacts Power rate available from 0 8kW 4kW TECHNICAL SPECIFICATIONS OF THE STORAGE TANK EXTERNAL DIMENSIONS ALL MODELS Collector with titanium selective treat ment TECHNICAL SPECIFICATIONS OF THE COLLECTOR 1 External ...

Страница 5: ... on the outside The collector is packed with 4 plastic protective elbows atta ched on each corner which are fast tightened around the collector with a plastic strap upon special order the collectors could be delivered in groups of 10 pcs on a wooden pallete All the parts of the support base the plastic bag with the connection fittings the thermal fluid and other accessories are packed in a carton ...

Страница 6: ...ater which will fulfil your needs For a better choice of the appliance the local climate conditions must be taken into a serious consideration as well as your needs for hot water The energy saving that you will have with the NOVASUN solar water heater depends on the use of hot water the use of the electric resistance and the local weather conditions Under fa vou rable weather conditions the energy...

Страница 7: ...t equipment must be used The installer has to choose propose and install this different equipment always under the concurrent opinion of the customer For installation on a sloping roof the D plates must be screwed with the appro priate screws and nuts on the roof tim ber in order to secure the right and safe installation of the solar water heater In regions subject to heavy snowfalls it is very im...

Страница 8: ...8 A U U D D C E Z Z B B F F C Support base for 200 260 300 with 2 collectors Assembly diagram of the support base on a flat surface ...

Страница 9: ...by any obstacle trees buildings etc see obstacle diagram page 10 The same support base is used for either sloping or flat sur faces Connect the plates A B C D U and Z by screwing them tight as shown in the drawings For models 260 and 300 screw also the plates F Screw gently the bottom plate E on the plates B attention The top plate E is adjusted after the placement of the collectors Plumb the supp...

Страница 10: ...its installation on a tiled rood two additional plates E 840mm length are required These additional plates replace the plates C 1150mm length Alternatively for the formation of the parallelogram frame you can use the existing plates E 840mm length in the place of the plates C The plates C 1150mm by making two holes 10 where required will be installed in the place of the plates E 10 ...

Страница 11: ...tes B are tightly screwed on the holes of the plate A Screw gently the bottom plate E on the plates B attention The top plate E is fixed after the place ment of the collector s note The standard support base can be used also for surfaces with minimum inclination 15o and maximum 32o For smaller or greater inclinations diffe rent equipment is offered OBSTACLE TABLE Latitude Distance between collecto...

Страница 12: ... Thermal fluid outlet pipe from the collector to the storage tank 11 Collector s 12 Pipe unions collector connectors Only for models with two collectors 13 Bottom left hand collector pipe 13A Plug 1 2 14 Filling pipe for the closed circuit 14A Plug 1 2 15 Cold water inlet pipe indication cold inlet 15A Reducer 3 4 1 2 16 Thermal fluid outlet pipe from the storage tank to the collec tor Indication ...

Страница 13: ...13 01A 01B 20A 14A 17A 14 15A 15 16 17 12 19 03 07 07 18 20 18 20 17 17A 15A 15 18 03 03 ...

Страница 14: ...and centralize the collector s on the support base For the models 200 260 and 300 which consist of two collectors you must connect them to each other by using the pipe unions 12 supplied with each appliance Secure the bottom part of the collector s by screwing tightly the bottom plate E on the plates B Screw tightly the top plate E on the plates B securing the collector s E E Z 20A B E A 12 B Inst...

Страница 15: ... on the two U check carefully if the plates U and Z are screwed tightly to the plates B b The electric resistance must be on the right hand side as we face the appliance c Ensure that the appliance does not tilt from one or the other side and that the tubes 02 and 14 of the storage tank are vertical on the highest point of the storage tank Use necesserily a plumb Z B E U 20A U ...

Страница 16: ...ch is located on the bot tom left hand side of the collector and use Teflon or oakum for their complete water tightness For models 200 260 and 300 which have two collectors connect them by using the collector connector pipe unions 12 supplied with each applian ce 17 17A 13A 12 Connection instructions of the storage tank collector and ...

Страница 17: ...lve type 15BC use the appropriate for each case procedure Connect the cold water supply to the spherical switch and turn the cold water supply on until the storage tank is com pletely filled When you are filling the storage tank with water the outlet of hot water 08 should be opened Connect the hot water supply to the storage tank outlet pipe 08 Indication hot outlet After connecting all the fitti...

Страница 18: ...case of Helioakmi S A The use of water only or other liquid may cancel the validity of the warranty 20 Place the protective side cover 20 12 Add some more fluid in the closed circuit until it overflows from the tubes 14 and 02 Screw the plug 14A onto the tube 14 and fix the safety valve 02A onto the tube 02 Check carefully all connections for com plete water tightness 14 02A 14A 02 17A After the f...

Страница 19: ... 200E x 4 20m2 18 lt 16 lt 2 lt 14 5 lt 3 5 lt 12 5 lt 5 5 lt 12 lt 6 lt 10 5 lt 7 5 lt 9 lt 9 lt NOVASUN 260 x 4 20m2 21 lt 19 lt 2 lt 16 5 lt 4 5 lt 14 5 lt 6 5 lt 14 lt 7 lt 12 5 lt 8 5 lt 10 5lt 10 5 lt NOVASUN 300 x 4 20m2 22 lt 19 5 lt 2 5 lt 17 5 lt 4 5 lt 15 5 lt 6 5 lt 14 5 lt 7 5 lt 13 lt 9 lt 11 lt 11 lt NOVASUN 300E x 5m2 23 lt 20 5 lt 2 5 lt 18 5 lt 4 5 lt 16 lt 7 lt 15 5 lt 7 5 lt 13...

Страница 20: ...switch indication F or S CONNECTION OF THE CABLES 1 Turn off the power main supply 2 The cover of the electric resistance is on the right hand side of the storage tank Unscrew the two screws and remove the cover 3 The thermostat is adjusted from the factory at 60o C You can adjust it at the temperature you wish by using the temperature control 34 In that case we advise that the temperature you wil...

Страница 21: ...order the electric resistance can be offered with power from 800W to 4000W For power of 110V the electric resis tance is available upon special order with power from 800W to 2000W note A certified electrician must make all the electric connections Ensure that all the electric connections comply with the electric regulations applicable in your area and your buil ding Do not turn on the electric res...

Страница 22: ... be good enough for the safe installation of the appliance Special climatic conditions To assemble the support base follow the same assembly procedures mentioned on pages 9 10 and 11 12 for flat or sloping surfaces For the connection of the plates U Z and B use the long screws small step nuts Before you adjust the metal belts around the storage tank place the rubber profile between the storage tan...

Страница 23: ...port base carton For the safer installation of your applian ce we recommend you to secure the storage tank on the support base using more mettal belts than the ones illustra ted in the photos All the parts and accessories of the typhoon set are packaged in one car ton which carries on the outside the description TYPHOON SET For installation on a sloping roof we recommend you to use more metal belt...

Страница 24: ...er heater continues not to supply hot water contact your local distributor B IF THE SOLAR WATER HEATER DOESN T SUPPLY HOT WATER WITH THE ELECTRIC RESISTANCE 1 Turn off the power supply and remove the resistance s cover 2 Check the safety thermal switch F on the thermostat which has to be pushed in 3 Check the wiring between the thermo stat and the electric resistance 4 Check if the thermostat is a...

Страница 25: ... installation of maximum five appliances In multiple connections where the electric resistance is used you should avoid connec ting the electric resistance in the storage tanks of the first two appliances These appliances will be used to pre heat the water for the consumption For this kind of installation or for more than three solar water heaters connected in a row you have to make a special requ...

Страница 26: ... of tube curves etc 2 Pressure drop p must be almost the same in hot and cold water tubes TYPICAL INSTALLATION OF MULTIPLE UNITS notes 1 All the branch lines to the storage tanks must have same length and geo metry diameter of tube curves etc 2 Pressure drop p must be almost the same in hot and cold water tubes 3 In case that you have to install one more solar water heater the diameter of the pipi...

Страница 27: ...es 1 All the piping in 20 mm diameter For this kind of installation or for more than three solar water heaters connected in a row you have to make a special request for 3 4 inlets outlets pipes on the storage tank 2 We recommend you to use a maxi mum of five appliances in a row COLD WATER INLET HOT WATER OUTLET ...

Страница 28: ...ece Tel 30 210 5595 624 210 5595 625 210 5595 626 Fax 30 210 5595723 web site www helioakmi gr e mail megasun helioakmi gr NOTE HELIOAKMI S A reserves the right to change any specifications of the product and their accessories without prior notice 0709 ...

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