The hydraulic circulation system of the main circuit is complicated with the hydraulic
The hydraulic circulation system of the main circuit is complicated with the hydraulic
circu
circu
it
it
for power
for power
steer
steer
ing.T
ing.T
he
he
hydra
hydra
ulic piping is
ulic piping is
of
of
O-rin
O-rin
g
g
fittin
fittin
g
g
type with
type with
excel
excel
lent
lent
sealing performance,providing secure oil tightness.
sealing performance,providing secure oil tightness.
The hydraulic oil sent from the rear main pump flows directly to the control
The hydraulic oil sent from the rear main pump flows directly to the control
valve,while the hydraulic oil sent from the front main pump is divided by
valve,while the hydraulic oil sent from the front main pump is divided by
the flow divider
the flow divider
valve in two portions for steering and load handling operation.
valve in two portions for steering and load handling operation.
The hydraulic oil for load handling flows into
The hydraulic oil for load handling flows into
the control valve and mingles with
the control valve and mingles with
the
the
hydraulic oil from the rear main pump.With the control valve in neutral position,the oil
hydraulic oil from the rear main pump.With the control valve in neutral position,the oil
returns to the oil tank,passing throug
returns to the oil tank,passing throug
h the valve.
h the valve.
When the lift lever is pulled,the hydraulic oil from the control valve flows through the
When the lift lever is pulled,the hydraulic oil from the control valve flows through the
flow regulator valve and reaches the lower part of the lift cylinder piston to push up the
flow regulator valve and reaches the lower part of the lift cylinder piston to push up the
piston rod.When the lift lever is pushed,the circuit between the lower part of the lift
piston rod.When the lift lever is pushed,the circuit between the lower part of the lift
cylin
cylin
der piston and the
der piston and the
oil tank is
oil tank is
opene
opene
d,an
d,an
d the
d the
pisto
pisto
n begins to
n begins to
desce
desce
nd due
nd due
to the
to the
weight of the piston rod,lift bracket,forks,etc.In this case,the oil returning to the control
weight of the piston rod,lift bracket,forks,etc.In this case,the oil returning to the control
valve is regulated by the flow regulator.When the tilt lever is operated,the hydraulic oil
valve is regulated by the flow regulator.When the tilt lever is operated,the hydraulic oil
from the main pump reaches one side of the piston to push it.The oil pushed by the piston
from the main pump reaches one side of the piston to push it.The oil pushed by the piston
returns to the oil tank through the control valve.
returns to the oil tank through the control valve.
7.8 maintenance
7.8 maintenance
7.8.1 Disassembly of control valve
7.8.1 Disassembly of control valve
Dismount the control valv
Dismount the control valv
e from the machine and clean exterior of it.
e from the machine and clean exterior of it.
(1)
(1)
Remove the fitting
Remove the fitting
bolts and sep
bolts and sep
arate the control
arate the control
valve into each
valve into each
section.Don’t
section.Don’t
lose the check valves and springs arranged at the joint sections.
lose the check valves and springs arranged at the joint sections.
(2)
(2)
Remove the screws
Remove the screws
at the plunger hea
at the plunger hea
d side and the
d side and the
bolts with hex.G
bolts with hex.G
roove at the
roove at the
cap side,and remove the wiper,O-ring and seal plate from the valve housing together with
cap side,and remove the wiper,O-ring and seal plate from the valve housing together with
plunger.
plunger.
(3)
(3)
Put the plun
Put the plun
ger on
ger on
the vice and remov
the vice and remov
e
e
the cap screw
the cap screw
.An
.An
d
d
the
the
n
n
rem
rem
ove the
ove the
springs and spring seats.On the plunger provided with a tilt lock,remove also the spring
springs and spring seats.On the plunger provided with a tilt lock,remove also the spring
and poppet in the plunger.
and poppet in the plunger.
7.8.2 Reassembly of control valve
7.8.2 Reassembly of control valve
Using mineral oil,clean all the
Using mineral oil,clean all the
disassembled parts.Check them for burrs or nicks,and
disassembled parts.Check them for burrs or nicks,and
replace as necessary.The valve housing and plunger,and the plunger and poppet are
replace as necessary.The valve housing and plunger,and the plunger and poppet are
assembled by wrapping.If replacement is needed,replace as assembly.
assembled by wrapping.If replacement is needed,replace as assembly.
(1
(1
)
)
Fa
Fa
st
st
en
en
th
th
e
e
pl
pl
un
un
ge
ge
r
r
wi
wi
th
th
vi
vi
ce
ce
,a
,a
nd
nd
in
in
st
st
al
al
l
l
th
th
e
e
po
po
pp
pp
et
et
an
an
d
d
sp
sp
ri
ri
ng
ng
in
in
th
th
e
e
plunger,observing the direction of poppet.
plunger,observing the direction of poppet.
(2)
(2)
Insta
Insta
ll
ll
the O-ring,w
the O-ring,w
iper,
iper,
seal plate,s
seal plate,s
pring seat,s
pring seat,s
pring and
pring and
sprin
sprin
g
g
seat in
seat in
this
this
order to the plunger end side,a
order to the plunger end side,a
nd tighten them with cap screw to the torq
nd tighten them with cap screw to the torq
ue of 25 to 32N.m.
ue of 25 to 32N.m.
(3)
(3)
Inser
Inser
t the assemble
t the assemble
d plunger into the valv
d plunger into the valv
e housing and fit the cap by the bolt
e housing and fit the cap by the bolt
-95-
-95-
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