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HP105 Plasma arc voltage height controller

第

- 11 -

页 共

23

页

3. installation and commissioning

3.1 Work process:

When CNC system’s output arc signal to the HP105’s interface J2-4

，

the height controller should process the IHS firstly; Secondly

auto-control the Arc-on, the height controller will send the signal of

arc transfer and pierce transfer to the NC system after producing

the transfer arc. At the mean time, the controller delay time to put

the arc voltage into the single chip system. If “Auto Permitted is

available in height controller and NC system has sent out AUTO

height adjusted signal, the controller is on status of “Height Auto

adjusted”

ATTN: When the cNC system that you use can not receive the

signal of arc-on and pierce, please delay the time to control the NC

system’s running. It just means that the cNC system send arc-on

signal to the height controller, delay time to run the cNC system.

3.2 INSTALLATION CONTROLER

：

The following section provides you with the procedure to follow

when installing the HP105 Some of the steps direct you to other

sections in this manual that provide you with more detailed

instruction.

Содержание HP105

Страница 1: ...精彩 HP105 Plasma Arc voltage torch height controller Operation Manual VISION 1404 HEAVTH SCIENCE TECHNOLOGY 130 MINGXING ROAD MINGHUANG TOWN CHANGZHOU CITY JIANGSU CHINA TEL 86 0519 89182619 FOX 86 0519 89183619 ...

Страница 2: ... carrier and your representative Store equipment that will not be used in a clean dry location Take appropriate precautions to prevent moisture dust and dirt from accumulating in storage and installation areas 1 3 SAFETY CONSIDERATIONS Safety practices should not be an after thought Before installing or servicing the controller review and follow applicable policies and procedures to ensure worker ...

Страница 3: ...000 mm min 120 IPM If higher accuracy is required maximum suspension speed should be set to 1500 mm min 60 IPM Gears racks and spindles have minimal backlash Oversizing is avoided The mass of moving parts including armature inertia must be as small as possible Motors with low nominal RPM are preferred 2 Brief Intro 2 1 Summarize HP105 plasma arc voltage height controller is equipped with constant ...

Страница 4: ...rally the instruction will list all the cutting parameters for some type of plasma The user can refer to these parameters Adjust the voltage in arc voltage height controller to match the selected current The torch height will keep constant under regular speed In fact the user should set the arc voltage according to the height of the cutting torch In the status of automation the arc voltage more hi...

Страница 5: ...5 Plasma arc voltage height controller 第 5 页 共 23 页 Mounting Hole Size 2 2 Technical parameter Working voltage DC24 10 50Hz 60Hz Please prepare a isolated power do not shared with others such as electronic ...

Страница 6: ...tting Plasma Shield Protector IHS suitable for above water cutting s touch leading arc voltage plasma Running transfer Alternative Arc transfer and pierce transfer Divided voltage ratio 100 1 Accuracy 1V 5V adjustable Outer Dimension Length X Width X Height 225mmX50mmX80mm Weight 0 8kg Protection class IP64 to prevent dust from entering Installation connector 2 pin 4 pin 5 pin DB 9 core Installati...

Страница 7: ...ng work Arc test standby press arcing into the test mode When arcing test press to return to standby mode Menu In standby mode press to enter the parameter setting mode When the parameter setting Press to return to standby Confirmation parameter setting mode confirm that the set parameters Rise fall In standby mode manual lifting torch When parameter setting subtraction parameter values 2 5 parame...

Страница 8: ...ntrol the cutting height Standby mode press arcing test arcing into the test mode Standby mode press the Menu key select 4 press the Enter key to enter the positioning test mode Set Arc Voltage This parameter is set automatically track ions and other torch height Arc voltage value the higher the torch distance Arc voltage value the lower the torch distance Standby interface 1 Setting arc voltage 2...

Страница 9: ...ime Positioning higher the value the higher the arc height Positioning the smaller the value the lower the arc starting height Press the Menu key Enter key to enter Up and Down keys to adjust the parameters ENTER to confirm The arrow keys to select the parameter Menu key to return Standby interface Press the Menu key Up and Down keys to adjust the parameters The arrow keys to select the parameter ...

Страница 10: ...ickness is set Perforation higher the value the longer the piercing time Perforated smaller the value the smaller the perforation time Standby interface Press the Menu key Enter key to enter Up and Down keys to adjust the parameters ENTER to confirm The arrow keys to select the parameter Menu key to return Enter key to enter ENTER to confirm Menu key to return ...

Страница 11: ...he single chip system If Auto Permitted is available in height controller and NC system has sent out AUTO height adjusted signal the controller is on status of Height Auto adjusted ATTN When the cNC system that you use can not receive the signal of arc on and pierce please delay the time to control the NC system s running It just means that the cNC system send arc on signal to the height controlle...

Страница 12: ...l box at the receptacle To reduce noise emission 20 AWG 0 5 mm2 shielded cable is recommended Filters consisting of a resistor and capacitor can be connected only directly to the motor 3 Connect a 12 AWG 2 5 mm2 ground wire to the ground screw located on the control box and then to the machine ground rail of your cutting system 3 3 Divided voltage board Controlling the arc voltage must inspect the...

Страница 13: ...uto adjusted is not available The controller built in isolation stars platen default input 1 1 Actual arc voltage when the partial pressure ratio of 100 1 1 For some comes with 50 1 non isolated sub plate plasma can set the input of 50 1 low pressure in this case the partial pressure ratio of 2 1 Enter the arc voltage is set by DIP switch on the back of the controller to set DIP switch to on Input...

Страница 14: ...rch protector IHS inspecting style is suitable for abover water cutting only Single Working process After the height controller receives the arc on signal which is sent out from NC system the cutting torch will fall down immediately When the protector get to the material the height controller will receive this signal and then control the cutting torch to rise to the given Height of IHS The height ...

Страница 15: ...and under water cutting The tongs sketch map Please see the appendix Before IHS the approach switch is on approaching status The cutting torch will rise once the switch is broken away Working process After the height controller receives the arc on signal which is sent out from NC system the cutting torch will fall down immediately When the cutting torch gets to the material the approach switch wil...

Страница 16: ...ply 2 DC 24V input J2 1 Automatic signal corner signal input Raised manually with the common ON 2 Manual rise input Manual rise and the common terminal connected 3 Manually drop input Manually decrease and common ON 4 With locating arcing input Start positioning arc the common terminal connected 5 Floating 6 Arcing complete machine running output Control machine running 7 Floating 8 Signal common ...

Страница 17: ...Power output 4 DC output Permanent magnet motor maximum 40W 5 DC output J4 1 actual arc voltage negative input Plasma arc voltage actual negative 2 Arcing signal output Plasma arc switching signal 3 Arcing signal output 4 actual arc voltage positive input Plasma actual arc voltage positive p M 24V 直流电机 Blue Black Brown NPN 接近开关 1foot automatic signal corner signal 9 feet vacant 8 feet input common...

Страница 18: ... arc voltage lines connected directly to the ground clip and the torch cable 2 The arc voltage height controller to the motor cable should be shielded cable shielding connected to the machine ground 3 plasma power and arc voltage height control must be strictly grounded Note Check before arcing torch height and ground clip 4 Domestic plasma power its arc voltage must be taken from the DC24V DC24V ...

Страница 19: ...ncy arc grade and reactor before Plasma samples from the position of the rectifier output 5 Any control cables and a plasma torch cable wiring should be as far away from 5cm above to prevent the high frequency signal is coupled to control damage control and CNC systems ...

Страница 20: ...N_BREAK brake can make 01 8 PWM_AMP Automatic sensitivity 005 9 UP_BREAK Increase reverse braking time 030 10 DN_BREAK By reverse braking time 080 11 EMG_LIFT Promotion time of emergency 020 12 EMG_ PWM Emergency pulse width 120 13 ADJ_RANGE Arc pressure intelligent adjusting range 015 14 ADJ_STEP The size of arc voltage intelligent adjustment 002 15 ADJ_EN Arc pressure intelligent effective adjus...

Страница 21: ...l is unstable shake torch 1 cutting the distance constant the arc voltage is stable 2 the sensitivity is set too high tuning control sensitivity 3 lifting the torch too fast 3 Arc cutting torch can not play 1 Confirm plasma power in working condition 2 check the arc height is correct 3 check the torch parts 4 After automatic torch decline 1 increase the set arc voltage 2 to extend the automatic co...

Страница 22: ...l Note Users receive the goods please check the box The case check the number of items if any problems promptly contact me Packing __________ Test __________ Date __________ Product Warranty Description Thank you for choosing our products With the serial number and the motherboard ID Heavth Technology will provide you with a host year service warranty and lifetime maintenance costs The following c...

Страница 23: ...HP105 Plasma arc voltage height controller 第 23 页 共 23 页 Due to environmental factors improper use and the damage caused by irresistible factors Without my permission to repair damage or alteration ...

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