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 9 

Revised 2017 

HOT ROD CIRCUIT BOARD TEST 

ELECTRICAL REQUIREMENTS 

 

The Model 625-ES requires 115 volts, 19 amps. 

(20A breaker, GFCI protected circuit) 

HOT ROD CIRCUIT BOARD EXAMPLE 

HOT ROD CIRCUIT BOARD TEST 

 

A standard 115 volt neon circuit tester can be used for these tests. 

CHECKING 1 AMP FUSES 

 

 

Remove the fuses from their housing units located on the front of the electrical box. If a visual inspection does not verify a 
blown fuse check for continuity by using the meter to read across the two terminals of the fuse.  

 

If the meter reading does not show continuity, replace the fuse. 

CHECKING THE HOT ROD 

 

With the power turned OFF, remove the hot rod red wires from Terminals 1 and 2. Using the meter, measure the resistance 
of the rod by connecting the leads of the meter to the red wires.  

 

The meter should read between 130-136 ohms. If the reading is out of this range, replace the hot rod. 

CHECKING THE THERMISTOR OF THE HOT ROD 

 

With the power turned OFF, remove the hot rod black wires from Terminals 5 and 6. Using the meter, measure the re-
sistance of the thermistor by connecting the leads of the meter to the black wires.  

 

The resistance of the thermistor is heavily dependent on the temperature (higher temperature, lower resistance).  At a room 
temperature of 70˚ F, the reading should be in the range of 260-270 kΩ, 90˚ F yields about 230 kΩ, and 40˚ F yields about 
340 kΩ.  

 

If the reading at a given temperature is off by more than 50 kΩ or if an infinite resistance is recorded (an open circuit) the 
thermistor is bad and the rod needs to be replaced. 

CHECKING THE HOT ROD CIRCUIT BOARD 

 

After the hot rod and both the fuses have passed the above testing procedures, the circuit board can be tested.   

 

With all the wires shown in the example circuit board (above) properly connected and the power ON, use the meter to test 
the voltage across Terminals 1 and 2. If there is no voltage being read, the board needs to be replaced. 

For board location in machine see page 13, #2 

Содержание 625ES

Страница 1: ...Revised 2017 READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 625ES ENERGY SMART WRAPPER...

Страница 2: ...E OF CONTENTS Machine Components Electrical Requirements 3 Preliminary Setup 5 Recommended Maintenance 6 Troubleshooting Guide 7 Hot Rod Circuit Board Test 9 Replacing Rocker Arm Assembly 10 Service P...

Страница 3: ...d Non stick cover plate Seal plate damage voids the warranty ENERGY SMART TECHNOLOGY The Energy Smart Wrapper is an innovative system that incorporates an Instant On heating foil with the ability to g...

Страница 4: ...vings of the wrapper it is suggested to use the lowest possible time setting that yields a proper seal using the specific film selected for wrapping GFCI Effective on machines produced after June 2015...

Страница 5: ...7 from end of one bolt and unscrew wing nut 6 then swing top bearing block away 8 to release the axle assembly unscrew removable cap 2 and replace film roll ADJUSTING FOR DIFFERENT WIDTH FILMS Loosen...

Страница 6: ...e seal plate and burn off on the hot plate It s recommended that the Non stick cover be replace every three 3 months or as needed depending on the level of daily wear and tear The Non stick cover shou...

Страница 7: ...sure the GFCI circuit being utilized is not overloaded with other devices If a surface defect is present discontinue use of product and contact Troy Roberts at 800 342 6329 ext 276 or troberts heatsea...

Страница 8: ...S Part 6340 078 107ES Part 6135 038 Rocker Arm Assembly Part 6340 076 Verify the Timer Board is working properly Upon actuation of the Seal Plate the sequence of events should be as follows 1 The Red...

Страница 9: ...he hot rod CHECKING THE THERMISTOR OF THE HOT ROD With the power turned OFF remove the hot rod black wires from Terminals 5 and 6 Using the meter measure the re sistance of the thermistor by connectin...

Страница 10: ...o to slip on terminals for all marked in picture 3 2 with blue stickers Unscrew the green grounding wire D from the inside the box Separate the two wires being held by the wire nut E 4 Located under t...

Страница 11: ...loor model ES 11 Assemble Rocker Arm and Spring K Position the spring under the red rocker arm between base plate M and attach the shoulder bolts L Tighten the shoulder bolts and the BACK OFF HALF TUR...

Страница 12: ...12 Revised 2017 TIMER BOARD ASSEMBLY...

Страница 13: ...eal Plate Kit 3 1 6340 062 Hot Rod Replacement Kit Includes 1 Cutoff Rod TEC100 22 1 2 LG 1 Cutoff Rod Col lar 3 4OD 25 64 ID 1 4 THK 8 32 Hole 1 Set Screw in Hot Rod Collar 1 Split Electrical Bushing...

Страница 14: ...x Screw 1 4 20 x 2 1 2 LG Full Thread 3 1 6135 033 Core Kit Includes 1 3 dia Adjustable Film Core Gray 1 3 dia Fixed Film Core Gray 1 Pin Core Adapter 1 O Ring 1 4 ID 4 1 6340 012 Film Core Axle 5 1 6...

Страница 15: ...ON 1 1 6340 076 Rocker Arm Replacement Kit does not include the seal plate 1 Pivot Bracket 1 Red Indicator Light 1 Snap action Switch 2 Shoulder Bolts 1 Compression Spring 2 Stainless Steel Philips Sc...

Страница 16: ...G W Nema 5 20P Strip 8 8 1 Hot Rod Board Mounting Kit Includes 4 Screw type plastic Stand Offs 9 1 6340 071 Electrical Box Component Kit Includes 2 2 4 blade term Terminal Block 2 Insulated Slip on Te...

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