Heatmor 100 CB Скачать руководство пользователя страница 29

 

56

 

Rev. 05/2020

 

57

 

Rev. 05/2020

CHAPTER 17

ELECTRONIC AQUASTAT CONTROLLER

Principles

The Electronic Controller displays the temperature of the 
HTF in the water jacket and shuts down the fan(s) when 
excessive low HTF is detected.
  1)  At its low setting it will turn the combustion air 

    blower(s) on, re-igniting the fire. 

  2)  At its high setting it will turn the combustion air 

    blower(s) off, extinguishing the fire.
  3)  The difference between the highest temperature of the 

   

HTF and the lowest temperature of the HTF is factory 

   

set at 15 degrees Fahrenheit.

Operation

The factory settings on this aquastat should not be 
changed; changing the factory settings will void the warranty 

and certifications.

Maintenance

Keep the face of the dial clean by cleaning periodically with 
glass cleaner.

Removal and Replacement

  1)  Turn off the main power supply to the HEATMOR™. 

  2)  Remove the screws from the panel that holds the Electronic Aquastat Controller.
  3)  Pull the controller and panel away from the housing to obtain clearance to work on the 
   

Electronic Aquastat Controller on the back.

  4)  Disconnect and label or draw a diagram of each wife connection on the Electronic 
   

Aquastat Controller. Refer to the Wiring diagram at the back of this manual.

  5)  Replace the controller and reverse the steps above for re-installation.

NOTE:

 Different makes and models of furnaces may have different controllers. These 

controllers will NOT be interchangeable. Replace with the correct unit from your dealer.

NOTE: 

The temperature reading on the temperature gauge may not coincide exactly with 

the temperature of the HTF leaving the back of the HEATMOR™ or the temperature of the 
HTF arriving into the building being heated. There may also be small variances between 
the temperature reading on the front of the HEATMOR™ and the high limit aquastats on the 
back of the HEATMOR™.

These variances result from: 

  1)  The Electronic Aquastat Controller is reading the temperature of the HTF at the top  
   

of the water jacket, at the rear of the HEATMOR™. The hot supply HTF is taken from 

   

the bottom of the water jacket at the rear of the HEATMOR™.

  2)  The high limit aquastat is reading the temperature from the top of the water jacket, at 
   

the rear of the HEATMOR™.

  3)  Until the HTF is thoroughly mixed, whether or not the unit is firing, there will be 

    variances between the different instruments.

IN A NORMAL OPERATING MODE, SMALL VARIANCES IN READINGS AND 

CALIBRATIONS WILL NOT AFFECT THE END RESULTS OF THE TOTAL SYSTEM.

Electronic Aquastat Controller

Temperature Probe

ELECTRICAL

Principles

The HEATMOR

TM

 furnace comes with all internal components pre-wired. Provision is made 

for easy attachment of the main electrical power supply to the HEATMOR™ controls. 
Electrical outlets at the rear of the HEATMOR™ accommodate plugging in circulating 
pumps.

Electrical Supply

 

Have a licensed electrician make

 

all electrical connections.

Required electrical power supply to the HEATMOR™ is 115 volts, 60HZ, 1 phase. 
  1)  Use only 14/3 electrical wire.
  2)  The 14/3 wire will actually contain 4 wires; a) black, b) white, c) red, d) ground 
  3)  If the electrical wire is being buried in the trench, be certain to use electrical wire 
   

approved for direct burial.

  4)  Do not place electrical wire in close contact with the supply and return lines.
  5)  The electrical supply wire should be connected to it’s own circuit.
  6)  The red wire is used as a 120v signal back to the house that the Heatmor is in an 
   

Over-Temp situation.

Electrical Supply Junction Box

Principles

The electrical components of the HEATMOR™ furnace are 
pre-wired at the factory. All the wiring becomes centralized in 
the junction box.

Connecting the main power supply to the HEATMOR™:

  1)  Remove the plate on the Electrical Supply Junction Box.
  2)  Insert the electrical supply wire through the hole in the 
   

housing corner and route up the back into the 

   

supply junction box.

  3)  Basically, the black wires are connected, the white wires 
   

are connected, the ground wires are connected, and the 

   

red wires are connected.

  4)  Tighten the screw clamp in the electrical connector to 

    hold the supply wire firm.

  5)  Replace the plate on the Electrical Supply Junction Box.

Maintenance

  1)  Keep the junction box clean and dry.

  2)  Keep the cover plate firmly attached at all times.

  3)  Make certain the MARR connectors (wire nuts) are properly installed and holding 
   tight.

 
 

Electrical Supply Junction Box

CHAPTER 18

Содержание 100 CB

Страница 1: ...Coal Burner SAVE THESE INSTRUCTIONS Manuel en Fran ais disponible en ligne www HEATMOR com...

Страница 2: ...MPLIANCE 7 1 HEATMOR STAINLESS STEEL FURNACE MODELS 8 2 FURNACE SPECIFICATIONS 9 3 FRONT CUT AWAY VIEW OF HEATMOR 10 A Furnace Parts List 4 REAR CUT AWAY VIEW OF HEATMOR 12 A Furnace Parts List 5 MINI...

Страница 3: ...A F S 15 CHIMNEY AND TOP FLUE 51 A Chimney B Chimney Extension s C Rain Caps and Spark Arrestor D Creosote E Flue F Flue Cover G Flue Scraper 16 ASHES 53 A Ash Management and Ash Removal B Ash Pan C...

Страница 4: ...purpose of the operation of a HEATMOR Stainless Steel Outdoor Furnace All formulas and figures listed within this Operations and Maintenance Manual are approximated and should be read as such For add...

Страница 5: ...maximum 100 000 200 000 400 000 Water Jacket Steel Gauge 409 Stainless 10 409 Stainless 10 409 Stainless 10 Firebox Steel Gauge 409 Stainless 10 409 Stainless 10 409 Stainless 10 Base Steel Gauge 409...

Страница 6: ...23 Flipper assembly 24 Air box s next page 25 Combustion air percentage tube next page 26 Automatic Fan Switch A F S Chimney and top flue 27 Chimney Stub 28 Chimney extension s not shown 29 Top recta...

Страница 7: ...r box s 25 Combustion air percentage tube 26 Automatic Fan Switch A F S Chimney and top flue 27 Chimney Stub 28 Chimney extension s not shown 29 Top rectangular flue 30 Top flue cover plate 31 Top flu...

Страница 8: ...UTDOOR FURNACE If you have any questions or concerns regarding any of the following cautions warnings dangers or instructions in this Operations and Maintenance manual please contact your local dealer...

Страница 9: ...connect the furnace to a 220 volt electrical supply 3 HEATMOR recommends a licensed professional electrician make all the necessary electrical connections involved with the installation of the furnace...

Страница 10: ...RATE CEMENT SLAB CEMENT BASE 4 12 HIGHER THAN WHERE THE OPERATOR STANDS LOADING DOOR 50 SIDE VIEW HOLES FOR HOOK UPS 6 AUGER BASE OUTDOOR FURNACE SITS ON THIS PAD 88 26 12 10 PATIO STONES OR SEPARATE...

Страница 11: ...different plugs 6 Close supply valve located on the back of your furnace Lift Hook Filling the HEATMOR Outdoor Furnace Initially with Water Before filling your HEATMOR furnace with water make sure th...

Страница 12: ...2 Model 100 furnaces require approximately 0 18 cubic yards Model 200 0 25 cubic yards and Model 400 0 38 cubic yards of sand Installation 1 Cover the grates with a piece of cardboard 2 One person ent...

Страница 13: ...f tampering and possible injury 7 Never add HTF to the HEATMOR furnace if the internal HTF temperature is over 212 degrees Fahrenheit Failure to adhere to this warning may cause a steam flash and resu...

Страница 14: ...x door 8 Once the fire is burning rather briskly close the fire box door and turn off the light switch which in turn will make the combustion air blower s operate 9 Operate the blowers for approximate...

Страница 15: ...7 Open the firebox door as you step backwards towards the exterior door This allows you to be out of the way if there is a flash back or exhaust exiting the door opening 8 Set the firebox door handle...

Страница 16: ...EET THE REQUIREMENTS OF PH LEVEL OF 7 0 TO 11 5 CHLORIDE LEVEL OF UNDER 50 HARDNESS UNDER 200 PPM SOFTENED AND FILTERED TO LIMIT THE AMOUNT OF SOLIDS Heat Transfer Fluid HTF Level Maintenance You can...

Страница 17: ...ion process throughout the total system because adding fresh system HTF is also adding more corrosion causing minerals Bladder Principle of the Bladder The HEATMOR is designed to be a semi closed syst...

Страница 18: ...osen the hose clamp holding the bladder hose to the bladder ball valve 4 Remove the bladder hose from the bladder ball valve and let the HTF drain from the bladder 5 Remove the old bladder ball valve...

Страница 19: ...Pipe with Elbow Principles The relief vent pipe is connected to the top of the water jacket When the HTF within the water jacket is heated it expands the HTF will expand into the bladder instead of ou...

Страница 20: ...rn off power to the combustion air blowers 2 Ensure that the fire in the firebox is extinguished 3 Stop the flow of HTF from the water jacket through the door hoses by pinching the two door hoses shut...

Страница 21: ...e hose clamps securely fastening the door hose to the nipple on the furnace or firebox door 10 Remove the vice grips pinching the door hoses This will allow HTF to flow through 11 Check for leaks 12 R...

Страница 22: ...d latch and hinges properly adjusted Firebox Door Hinge Firebox Door Magnet Firebox Door Gasket The seal itself consists of a fiberglass rope in the groove of the firebox door covered with high temper...

Страница 23: ...warp age of the grates 3 Make sure the narrow side of the slot is next to the fire 4 Replace broken grates immediately or a chain reaction of broken grates may result Firebrick Standard Grates Remova...

Страница 24: ...cool down 3 One person should get into the firebox and with a small scoop remove the sand from around the ash pit 4 Replace as above Sand Flash Curtain Heat Shield Principles of the Flash Curtain Heat...

Страница 25: ...tightly 6 Securely fasten the blower flipper assembly back to the large air tube ensuring there are no air leaks THE FLIPPER MUST OPERATE PERFECTLY OR PROBLEMS QUICKLY ARISE Flipper Assembly Removal...

Страница 26: ...Air Tube Automatic Fan Switch CHIMNEY AND TOP FLUE Chimney Principles The principle of the chimney is to discharge smoke from the flue into the atmosphere Maintenance Make sure chimney and chimney ext...

Страница 27: ...t results in one unfavorable condition starting a chain reaction of additional problems 2 Allow all coal in the firebox to fully burn out every day or two and use this opportunity to rake the ashes in...

Страница 28: ...lows upwards through the grates A reasonable amount of ashes two to four gallons should be removed during each ash removal The ash pan is replaceable Removal and Replacement 1 Remove all sand from bas...

Страница 29: ...ar of the HEATMOR 2 The high limit aquastat is reading the temperature from the top of the water jacket at the rear of the HEATMOR 3 Until the HTF is thoroughly mixed whether or not the unit is firing...

Страница 30: ...corner electrical box 11 Reconnect wires at junction box Black Brown Red 12 Replace junction cover 13 Replace side tin 14 Refill with HTF 15 Turn power back on Electrical Supply Junction Box High Temp...

Страница 31: ...S WEAR PROPER PERSONAL PROTECTIVE EQUIPMENT Roof Outer Front and Back Door Lockable Door Removal and Replacement If the roof has been damaged it can be replaced Follow these steps or contact your loca...

Страница 32: ...watch for smoke leaks Air leaks cause the fire to not burn as hot or efficiently In result you will use more coal to achieve the desired HTF temperature The HEATMOR Outdoor Furnace is designed with o...

Страница 33: ...son Maintenance Checklist follow the instructions below 1 Remove cap from chimney 2 Build fire in firebox and bring your furnace up to temperature Refer to Lighting the HeatmorTM for the First Time 3...

Страница 34: ...bout one inch of HTF in the bladder with the HTF at a temperature of 50 degrees Fahrenheit When the furnace is at its operating temperature the bladder should be at least 30 full Overfilling the bladd...

Страница 35: ...lar to the firebox when your furnace is initially fired up and also at times during normal operation the atmosphere inside the firebox and chimney flue will exceed the dew point causing condensation R...

Страница 36: ...is out Re light fire Lighting your HEATMOR PROBLEM CAUSE SOLUTION REFERENCE Flue Plugged Clean flue Top Rectangular Flue Blower fins are full of dust Clean blowers Steps to Maintain your Blower and F...

Страница 37: ...f coal burning if blowers working properly Types of Coal Combustion Air Blowers Flipper Assemblies Air flow is not sufficient for the type of fuel Check and clean fan blades Check clean flipper assemb...

Страница 38: ...from the water lines Provide a method for ground water to drain Local Dealer PROBLEM CAUSE SOLUTION REFERENCE Top flue is clogged Clean top flue Top Rectangular Flue Using more heat in building than...

Страница 39: ...ercent After five 5 years HEATMOR will credit a percent of the original purchase price of the furnace weldment and ash pan The percent credit from HEATMOR applied to the current price of a replacement...

Страница 40: ...ace is finalized and the warranty is sent in Only Heatmor owners that have valid warranties are eligible Referral will be verifies by lead information and warranty information A 100 check will then be...

Страница 41: ...80 Rev 05 2020 Notes...

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