Heatilator • RAVE3012I • 2269-901 Rev. E • 4/12
14
Venting
Frequency:
Seasonally
By:
Homeowner
Tools needed:
Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or
obstruction such plants, bird nests, leaves, snow, debris,
etc.
• Verify termination cap clearance to subsequent construc-
tion (building additions, decks, fences, or sheds). See
Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains
intact.
• Inspect draft shield to verify it is not damaged or missing.
B. Maintenance Tasks-Qualifi ed Service
Technician
The
following tasks must be performed by a qualifi ed ser-
vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency:
Annually
By:
Qualifi ed Service Technician
Tools needed:
Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that
can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame.
Replace as necessary.
• Verify that fi xed glass assembly is properly retained and
attachment components are intact and not damaged.
Replace as necessary.
Firebox
Frequency:
Annually
By:
Qualifi ed Service Technician
Tools needed:
Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
Control Compartment and Firebox Top
Frequency:
Annually
By:
Qualifi ed Service Technician
Tools needed:
Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair.
Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Burner Ignition and Operation
Frequency:
Annually
By:
Qualifi ed Service Technician
Tools needed:
Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a
manometer.
• Verify burner is properly secured and aligned with pilot
or igniter.
• Clean off burner top, inspect for plugged ports, corrosion
or deterioration. Replace burner if necessary.
• Verify batteries have been removed from battery back-
up IPI systems to prevent premature battery failure or
leaking.
• Check for smooth lighting and ignition carryover to all
ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14.H for
required air shutter setting. Verify air shutter is clear of
dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce
size is correct. See Service Parts List for proper orifi ce
sizing.
• Verify manifold and inlet pressures. Adjust regulator as
required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1
for proper pilot fl ame pattern. Clean or replace orifi ce
spud as necessary.
• Inspect IPI fl ame sensing rod for soot, corrosion and
deterioration. Polish with fi ne steel wool or replace as
required.
• Verify IPI millivolt output. Replace as necessary.
• Verify that there is not a short in fl ame sense circuit
by checking continuity between pilot hood and fl ame
sensing rod. Replace pilot as necessary.
Figure 3.1 IPI Pilot Flame Pattern
