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Heatilator • CD4236IFTR, CD4236IFTLR, CD4842IFTR, CD4842IFTLR Installation Manual • 2511-980 Rev. M

• 8/21

Safety Alert Key:

• DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE:

Used to address practices not related to personal injury.

Note:

The term “recommend” or “recommended” does not indicate a requirement. It is a best practice suggested by

Hearth & Home Technologies

Table of Contents

Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . .

1 Product Specific and Important Safety Information

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . .

E. Non-Combustible Materials Specification. . . . . . . . . . . . . .

F. Combustible Materials Specification . . . . . . . . . . . . . . . . .

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H. California . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I. Requirements for the Commonwealth of Massachusetts . .

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . .

B. Good Faith Wall Surface . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . .

D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . .

3 Framing and Clearances

A. Appliance/Decorative Front Dimension Diagrams . . . . . . .

B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . .

C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . .

D. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Termination Location and Vent Information

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . .

B. Vent Terminal Clearances . . . . . . . . . . . . . . . . . . . . . . . .

C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . .

B. Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . .

C. Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . .

D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . .

6 Appliance Preparation

A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Installing Optional Heat Management Systems . . . . . . . .

C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . .

D. Installing the Non-combustible Board. . . . . . . . . . . . . . . .

7 Venting and Chimneys

A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . .

B . Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . .

C. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . .

E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . .

F. Vertical Termination Requirements . . . . . . . . . . . . . . . . . .

G. Horizontal Termination Requirements . . . . . . . . . . . . . . .

8 Electrical Information

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . .

E. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Finishing

A. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . .

C. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Decorative Fronts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Appliance Setup

A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . .

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . .

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Install the Refractory (Optional) . . . . . . . . . . . . . . . . . . . .

E. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. Place the Lava Rock and Vermiculite . . . . . . . . . . . . . . . .

G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . .

H. IntelliFire Touch

Control System Setup

. . . . . . . . . . . . . .

I. Install Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . .

J. Fiber Refractory Color Review . . . . . . . . . . . . . . . . . . . . .

12 Reference Materials

A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . .

B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



= Contains updated information.

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Содержание CD4236IFTLR

Страница 1: ...fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could...

Страница 2: ...formation A Vent Termination Minimum Clearances 15 B Vent Terminal Clearances 16 C Approved Pipe 17 D Use of Elbows 18 E Measuring Standards 19 F Vent Diagrams 20 5 Vent Clearances and Framing A Pipe...

Страница 3: ...C provided to the appliance ___________________________ Switch wires properly installed ___________________________ Gas Section 9 Pg 49 50 Proper appliance for fuel type ___________________________ Wa...

Страница 4: ...grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 A 110 120 VAC circuit for this...

Страница 5: ...ntally vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The s...

Страница 6: ...Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300 F minimum continuous exposure ratin...

Страница 7: ...d parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth Home Technologies disclaims any responsibility for and the warranty will be vo...

Страница 8: ...ction 5 Figure 3 1 Appliance Dimensions CD4236IFTLR CD4236IFTR A B C D E FRONT VIEW TOP VIEW LEFT SIDE RIGHT SIDE F I J K L M O P Q R GAS LINE ACCESS ELECTRICAL ACCESS HEAT MANAGEMENT SYSTEMS ACCESS S...

Страница 9: ...s K 11 11 16 297 L 35 1 2 901 M 17 3 4 451 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 42 7 8 1089 S 14 3 16 360 T 17 1 16 433 Location Inches Millimeters A 48 1219 B 43 1 8 1096 C 35 1 2 902 D 36 5 8...

Страница 10: ...IFTR CD4236IFTLR in 32 7 16 22 1 16 35 13 16 1 7 16 7 1 16 32 1 16 33 1 2 mm 824 560 910 37 179 814 851 SIM 42C CD4842IFTR CD4842IFTLR in 39 7 16 24 42 13 16 1 7 16 7 1 16 33 15 16 35 3 8 mm 1002 610...

Страница 11: ...21 CONTOUR DECORATIVE FRONTS G A B C D E F Figure 3 4 Decorative Front Dimensions Contour A B C D E F G CON 36C CD4236IFTR CD4236IFTLR in 33 20 7 8 39 1 3 8 8 37 1 4 38 1 4 mm 838 530 991 35 203 946 9...

Страница 12: ...lect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 3 5 Appliance Location...

Страница 13: ...g with one 90 elbow G For installations with vinyl flooring see Section 3 D MINIMUM FRAMING DIMENSIONS Models A B C D E F G H I J Rough Opening Width Rough Opening Height Rough Opening Depth Rough Ope...

Страница 14: ...line holes and other openings should be caulked with caulk with a minimum of 300 F continu ous exposure rating or stuffed with unfaced insulation If the appliance is being installed on a cement surfac...

Страница 15: ...n Caps Gas Wood or Fuel Oil Termination Cap B Gas Termination Cap A If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the deco...

Страница 16: ...t to building or the combustion air inlet to any other appliance termination mechanical or non mechanical 9 in min 229 mm min 12 in min 305 mm min I clearance to a mechanical powered air supply inlet...

Страница 17: ...mensions Only use listed decorative termination caps shrouds with Hearth Home Technologies approved venting systems DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe i...

Страница 18: ...E E F F E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP...

Страница 19: ...Section 12 A Figure 12 1 for DVP Figure 12 8 for SLP for information on effective length of pipe components Horizontal terminations are measured to the outside mounting surface flange of termination...

Страница 20: ...s may be installed horizontally For example see Figure 4 19 Elbows may be placed back to back anywhere in the system Any 90 elbow may be replaced with two back to back 45 elbows When penetrating a com...

Страница 21: ...ent pipe After the 48 inch vertical section the venting table rules must be followed The first 48 inch vertical section is NOT counted as part of the vertical components in the table It is still count...

Страница 22: ...ow to allow the vent pipe to clear the top standoffs Top Vent Horizontal Termination continued V1 Minimum H1 Maximum Elbow only 2 ft 610 mm 1 2 ft 152 mm 6 ft 1 8 m 1 ft 305 mm 11 ft 3 4 m 1 1 2 ft 45...

Страница 23: ...ued Three Elbows H2 H1 V2 V1 V1 Min H1 Max V2 Min H2 Max Elbow only 2 ft 610 mm 0 in 0 mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6 ft 1 8 m 2 ft...

Страница 24: ...components from the manual bag assembly See Figure 4 17 Figure 4 15 Vertical TOP VENT REAR VENT NG Propane NG Propane 4 ft 1 1 No Restrictor No Restrictor No Restrictor 8 ft 2 2 1 2 1 1 No Restrictor...

Страница 25: ...18 3 m Maximum No specific restrictions on this value EXCEPT V1 V2 H1 cannot exceed 60 ft 18 3 m Note If the DVP 2SL or DVP SLP24 adapter is used with SLP pipe you MUST subtract one number from the ta...

Страница 26: ...ree Elbows INSTALLED HORIZONTALLY H1 H2 V1 V2 V1 H1 H2 V2 V1 V2 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 61...

Страница 27: ...CD4842IFTR CD4842IFTLR Installation Manual 2511 980 Rev M 8 21 Rear Vent Horizontal Termination Figure 4 20 Figure 4 21 No Elbow One 45 Elbow H1 H1 H1 18 in 457 mm Maximum H1 12 in 305 mm Maximum CD42...

Страница 28: ...4 mm 2 ft 610 mm 4 ft 1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6...

Страница 29: ...V1 Minimum H1 Maximum 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4...

Страница 30: ...m 10 ft 3 1 m 8 ft 2 4 m V1 H1 H2 H3 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum...

Страница 31: ...ible chimney Installation in any other venting application could cause fire Prior to installing the gas appliance Have the chimney and adjacent structure inspected and cleaned by qualified professiona...

Страница 32: ...tion instructions included with DVP 2SL kit Attach the DV 46DVA GCL adapter to the appliance starting collar with 3 1 2 in self tapping screws See Figure 4 30 Rear Vent Remove the rear seal cap and in...

Страница 33: ...terials such as concrete a hole with diameter one inch greater than the pipe is acceptable Whenever a non combustible wall is penetrated the wall shield firestop is only required on one side and no he...

Страница 34: ...insu lation around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SH...

Страница 35: ...paration Top Vent Figure 6 1 Generic Fireplace Shown Cut the seal cap strap across the rectangles next to the disk Figure 6 2 Generic Fireplace Shown Remove the white gasket material covering the seal...

Страница 36: ...band and fold the sides out Figure 6 9 Generic Fireplace Shown Fold the center parts of the retaining band out and use to remove the seal cap Figure 6 10 Generic Fireplace Shown Discard the vent cap r...

Страница 37: ...OTICE Additional clearances are required for heat management systems installations Provisions must be made in advance to ensure fit within the framing Locate the heat management ports on the left and...

Страница 38: ...iling tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Square the unit by securing diagonal dimensio...

Страница 39: ...imum continuous exposure rating including the slip section that connects directly to the horizontal ter mination cap Apply a bead of silicone sealant 300 F minimum con tinuous exposure rating inside t...

Страница 40: ...mercial Multi family Multi level exceeding two stories or High Rise Applications All outer pipe joints must be sealed with high temperature silicone 300 F minimum continuous exposure rating in cluding...

Страница 41: ...inner and outer flues of the slip section can be cut to the desired length Maintain a 1 1 2 in 38 mm overlap between the slip section and the pipe section Secure the pipe and slip section with two sc...

Страница 42: ...ust be supported every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2...

Страница 43: ...ilure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing wh...

Страница 44: ...s must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure...

Страница 45: ...in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetration a flashing kit and...

Страница 46: ...of surge protectors may help alleviate the interference Accessories Requirements This appliance may be used with a wall switch wall mounted thermostat and or a remote control Wiring for optional Hear...

Страница 47: ...g will override IPI safety lockout Refer to Figure 8 2 IntelliFire Touch IPI Wiring Diagram This appliance is equipped with an IntelliFire control valve which operates on a 6 volt system Figure 8 2 In...

Страница 48: ...wire At the switch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as...

Страница 49: ...ng shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure coul...

Страница 50: ...the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust air shutter for longer vertical runs See Figure 9 1 Loosen the wing nut Move the air handle to the r...

Страница 51: ...E Surface temperatures around the appliance will become warm while the appliance is in operation Ensure finishing materials used for all surfaces floor walls mantels etc will withstand temperatures up...

Страница 52: ...stible or Painted Surfaces Figure 10 3 Minimum Vertical and Maximum Horizontal Dimensions Non Combustible Mantels Non Combustible Note All measurements in inches Note Measurement is taken from top of...

Страница 53: ...ing Diagram B A FACTORY INSTALLED NON COMBUSTIBLE BOARD DO NOT REMOVE A B CD4236IFTR CD4236IFTLR inches 39 3 4 41 millimeters 1010 1041 CD4842IFTR CD4842IFTLR inches 41 3 4 48 millimeters 1060 1219 D...

Страница 54: ...bottom of fireplace D Bottom of Finishing Material to Bottom of Fireplace A Outside decorative front width B C Includes 1 8 in opening each side of decorative front D NON COMBUSTIBLE FINISHING MATERIA...

Страница 55: ...FTR CD4842IFTLR Installation Manual 2511 980 Rev M 8 21 Figure 10 8 Simon Craftsman Inside Fit NON COMBUSTIBLE FINISHING MATERIAL DECORATIVE FRONT FINISHING MATERIAL FINISHING MATERIAL Finishing Mater...

Страница 56: ...rebox The splatter guard is a piece of corrugated material used to protect the appliance during the installation process before finishing work on the whole hearth is complete Splatter guards may be fa...

Страница 57: ...aterial Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers just in front of the port...

Страница 58: ...bs Place log down on log placement bracket and push back toward the rear of the firebox See Figure 3 Figure 1 Base Logs CAUTION Logs are fragile handle with care Log A SRV2208 702 Log B SRV2208 703 Lo...

Страница 59: ...ont V of the log on the indentation on the base log and resting the rear of the log on the flat area of the rear log See Figure 4 and Figure 6 5 Figure 6 shows the left and right logs properly placed...

Страница 60: ...es the recommended solu tion is to use the tested and approved aerosol touchup paint TUP GBK 12 to fog the back panels to match the side panels H IntelliFire Touch Control System Setup Detailed instru...

Страница 61: ...187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop DVP45 45 Elbow DVP Pipe see chart Effec...

Страница 62: ...nimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trim...

Страница 63: ...4 in 337 mm RF12 Roof Flashing Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP...

Страница 64: ...17 3 4 in 451 mm 7 1 4 in 12 in 305 mm 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5...

Страница 65: ...in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP HRC ZC SS Figure 12 5 DVP Vent Components DECORATIVE TERMINATIONS SHROUDS Only use listed decorative...

Страница 66: ...EVE 48 A Vent Components Diagrams continued PVV SLP Vertical Power Vent Note A wire harness is required to power the PVV SLP and connect it to the appliance It is ordered separately from the PVV SLP C...

Страница 67: ...only Note Wire harnesses required to power the PVI SLP B connect to the appliance and are ordered separately from PVI SLP B Contact your dealer to order 16 IN 406 mm 15 IN 381 mm 16 11 16 IN 424 mm 9...

Страница 68: ...mm 10 IN 254 mm 5 1 4 IN 135 mm 2 1 4 IN 57 mm 9 1 2 IN 241 mm 4 3 4 IN 121 mm 2 1 4 IN 57 mm 1 1 2 IN 38 mm 6 1 4 IN 159 mm Front View Top View Side View PVLP BEK Brick Kit PVLP SLP Power Vent Low Pr...

Страница 69: ...5 mm SLP45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640...

Страница 70: ...s than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum...

Страница 71: ...87 mm 14 in 356 mm 17 3 4 in 451 mm 7 1 4 in 12 in 305 mm 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8...

Страница 72: ...ve Shroud Catalog A B C D in mm in mm in mm in mm LDS33 36 914 36 914 8 5 216 11 279 LDS46 48 1219 72 1829 8 5 216 11 279 LINK DV30B Flex Liner Kit DV 46DVA GCL Coaxial Colinear Appliance Connector 76...

Страница 73: ...your fan See your dealer if you have questions Printed in U S A Copyright 2021 Heatilator a brand of Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www heatilator com Please conta...

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