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Owner’s Manual 

MGD-B SERIES GAS FURNACE

 

Heat Controller, Inc.

G18D Series Gas Furnace

 OWNER’S MANUAL

Mortex Products Inc. / Fort Worth, TX 76106

   

 

 

    G18D Owner’s Manual

  

5

 

 

  

IF FURNACE FAILS TO OPERATE PROPERLY

1.   Check setting of the wall thermostat and position of     

 

the heat/cool switch if air conditioning is installed. 

2.   Check to see that electrical power is “ON”.
3. Check to see that system switch is “ON”.
4.   Check to see that lever on gas valve is in the “ON” 

   

 

position.

5.   Make sure that air filters are clean, supply registers 

   

 

are open and return air grilles are not obstructed.

6.   Be sure that furnace flue and inlet air pipes are open 

 

 

and unobstructed.

7.   Observe the Diagnostic Light. This light is visible   

 

 

through a slot on the control panel cover and flashes 

 

when there is a service  problem. The diagnostic   

 

 

codes are:

 

Steady On:

 Normal Operation

 

One Flash:

 Ignition Failure

 

Two Flashes:

 Pressure switch stuck closed.

 

Three Flashes:

 Pressure switch failed to close.

 

Five Flashes:

 Gas valve energized or flame sensed at flame

sensor with no call for heat.

 

Six or Rapid Flash:

 Reversed polarity.

If the cause for failure to operate properly is not an 

electrical switch, thermostat switch or gas valve switch

in the off position; call a qualified service technician or

your gas supplier. 

DO NOT ATTEMPT TO REPAIR THE

APPLIANCE 

YOURSELF.

Four Flashes:

 Limit switch is open.

THE FURNACE CONTROLS AND THEIR FUNCTION

 

Auto Ignition Units with “ON-OFF” System Switch - 

   

 

 The switch is on the right side of the furnace control    

 

box and turns electrical power to the furnace on or 

 

off. It must be “ON” for the furnace to operate. 

  

   

  

 

Limit Switch - 

 All furnace models are protected by     

 

two (2) temperature limit  safety switches. The lower    

 

limit switch (inside furnace control box) is an   

 

 

automatic reset type. Press the red button on the top

of the limit to reset. If burner starts but the blower

does not start do not press the red button again. Call

a qualified service technician for service. The limit

switch by the furnace  

 

blower is a manual reset type.

 

Fan Switch -

  Furnaces have a temperature sensing     

 

device that turns on the blower when sufficient heat 

   

 

has built up inside the furnace. 

 

Gas Valve -

The gas valve for all models are 100% 

   

 

shut-off type and will fail safe if for some reason the 

  

 

gas is turned off .

INSPECTION AND MAINTENANCE
BY THE HOMEOWNER

•  

  Make  a visual inspection of the furnace every 30   

 

 

days. Do the following:

 

Filters- 

Clean filters at least every (3) months and   

 

 

replace as needed. Size; 16”x20”x1”   

 

Motor Lubrication- 

None: The combustion and air     

 

circulator motors are permanently lubricated. 

 

Return Air - 

On some closet installations, the return 

air opening may be in the floor. DO NOT cover or 

obstruct these floor openings or any other return air 

opening to the closet. 

 

Heat Exchanger -

 under normal conditions, no 

 

cleaning is needed. If cleaning becomes necessary, 

 

only a service technician should do so. Chemicals 

 

should not be used to clean the heat exchanger.

 

Furnace Vestibule -

 periodically remove furnace 

 

panels and clean the vestibule area to remove dust 

 

and lint. Shut off all electrical power to the unit 

 

before cleaning.

 

When you’re away -

 The furnace has safety controls 

 

to shut the unit down if there is a malfunction. 

 

Therefore do not assume it can operate unattended 

 

for prolonged time periods. There is a damage 

 

possibility to your home in freezing weather, have a

 

neighbor or family member check your home daily.

INSPECTION AND MAINTENANCE BY A SERVICE 
TECHNICIAN

Annual furnace maintenance and Inspection is 

recommended.

•  

  Replace  air  

 and clean dust 

 

and lint from  

 

 

furnace and area.

•  

  Remove blower assembly and clean blower wheel  

 

 

and motor.

•  

  Inspect the combustion chamber,  

 collar  and roof  

 

 

jack.

•  

  Check  the gas  valve and gas  line connections for  

 

 

leaks.

•  

  Make  adjustments as needed for good operation.

SEASONAL SERVICE  INFORMATION

In regions where there is heavy snow accumulation, a 

roof jack crown extension is recommended to prevent 

blockage of the roof jack combustion air openings. 

During extreme cold weather, ice may form on the 

furnace roof jack. Small amounts of ice on the roof jack 

will present no problem to proper furnace operation. 

Excessive ice formation could restrict the combustion air 

supply to the burner causing inefficient burner operation. 

If  excessive ice has formed on the inlet or exhaust 

portions of the roof jack, it must be carefully removed.

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Содержание MGD-B Series

Страница 1: ...OWNER S MANUAL Manufactured Home Downflow Gas Furnace MGD B Series Heat Controller Inc 1900 Wellworth Ave Jackson MI 49203 517 787 2100 www heatcontroller com ...

Страница 2: ...Owner s Manual MGD B SERIES GAS FURNACE Heat Controller Inc 1 ...

Страница 3: ...Heat Controller Inc MGD B SERIES GAS FURNACE Owner s Manual See warranty card that was provided with your unit 2 ...

Страница 4: ...ill place 115 VAC on the HEAT terminal on the control board at the completion of the time delay and allow the blower motor run on the selected blower motor speed tap Power ON When the line power 115 VAC is turned on to the furnace the 115 VAC is applied between the L1 terminal and the neutral terminal on the control board The step down transformer applies 24 VAC to the 24 VAC and the COM terminals...

Страница 5: ...the pressure ports on the pressure switch providing the negative and positive pressures to the switch If the pressures applied to the positive and negative ports Differential Pressure of the pressure switch exceed 0 2 wc 05 wc the switch electrical contacts close providing a 24 VAC signal back to the control board thru the blue wires attached to the 9 pin plug indicating to the control board softwa...

Страница 6: ... turns on the blower when sufficient heat has built up inside the furnace Gas Valve The gas valve for all models are 100 shut off type and will fail safe if for some reason the gas is turned off INSPECTION AND MAINTENANCE BY THE HOMEOWNER Make a visual inspection of the furnace every 30 days Do the following Filters Clean filters at least every 3 months and replace as needed Size 16 x20 x1 Motor L...

Страница 7: ... 7 MICROAMPS 0 000001 0 0000037 AMPS WITH THE CURRENT METER CONNECTED IN SERIES BETWEEN THE FLAME SENSOR AND THE CONTROL BOARD THEN UNPLUG THE 9 PIN PLUG AT THE CONTROL BOARD AND PERFORM A RESISTANCE TEST OHM Ω TEST ON THE YELLOW FLAME SENSOR WIRE IF THE OHMS Ω METER DOES NOT INDICATE A READING OR SHOWS THE SYMBOL SHOWS A OPEN WIRE THEN REPLACE THE FLAME SENSOR WIRE OR THE WIRE HARNESS IF THE OHMS...

Страница 8: ... TERNINALS THEN GO TO STEP 6 IF THERE IS 24 VAC TO THE GAS VALVE ELECTRICAL TERMINALS THE GAS VALVE TOGGLE SWITCH IS IN THE ON POSITION AND THERE IS NO FLAME PRESENT THEN CHECK THE GAS VALVE OUTLET MANIFOLD PRESSURE TO DETERMINE IF THERE IS 3 5 INCHES OF WATER INWC GAS PRESSURE FOR NATURAL GAS OR 10 0 INCHES OF WATER INWC GAS PRESSURE FOR PROPANE GAS WHEN THERE IS 24 VAC PRESENT AT THE ELECTRICAL ...

Страница 9: ...VAC BETWEEN BOTH CONTACTS AND COMMON AND THE COMBUSTION AIR BOOSTER MOTOR IS NOT OPERATING REPLACE THE PRESSURE SWITCH CALL FOR HEAT BURNER FLAME WILL NOT LIGHT FOUR FLASHS OPEN LIMIT CONTROL USE A VOLT METER TO CHECK FOR 24 VAC AT THE UPPER LIMIT CONTROL AND THE PRIMARY LIMIT CONTROL TO CHECK THE VOLTAGE PLACE ONE PROBE OF THE VOLT METER ON THE TERMINAL OF THE LIMIT CONTROL AND THE OTHER PROBE ON...

Страница 10: ...04 2009 07 2009 ...

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