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3

 Safety 

Alert 

Key:

• 

DANGER!

 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• 

WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• 

CAUTION!

 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the 

fi

 replace or to property.

!

Table of Contents

Congratulations! 2
Warranty 4

1  Listing and Code Approvals 

  6

A. Appliance 

Certi

fi

 cation 

6

B. Non-Combustible 

Materials 

6

C. Combustible 

Materials 

6

User Guide

2 Operating 

Instructions 

 

7

A. Your 

Fireplace 

7

B. Seasoned 

Wood 

8

C.  Starting a Fire 

8

D. Grate 

8

E. Firescreen 

8

F. Flue 

Damper 

8

G. Refractory 

8

H. Glass 

Doors 

9

I. Outside 

Air 

(optional) 

9

J.  Vented Gas Log Sets & Gas Log Lighters 

9

K.  Optional Components  

9

L. Clear 

Space 

9

M. Wood Fuel 

10

3  Maintainance and Service 

  11

A. Disposal 

of 

Ashes 

11

B. Chimney 

Inspection/Cleaning 

11

C.  Check Firebox Refractory 

12

D. Inspect 

Grate 

12

E. Glass 

Cleaning 

12

4 Troubleshooting 

Guide 

 

13

Installer Guide

5 Getting 

Started 

 

14

A.  Typical Fireplace System 

14

B.  Design and Installation Considerations 

15

C. Draft 

15

D. Negative 

Pressure 

15

E.  Locating Fireplace & Chimney 

16

F.  Tools and Supplies Needed 

17

G.  Fireplace System Requirements 

17

H.  Inspect Fireplace and Components 

17

6  Framing & Clearances 

  18

A.  Select Fireplace Location 

18

B. Clearances 

19

C. Sidewalls/Surrounds 

20

D.  Frame the Fireplace 

20

7  Installation of Fireplace 

  21

A.  Things to Consider 

21

B.  Unpack the Fireplace (EXCLAIM-36 only) 

21

C.  Secure the Fireplace (EXCLAIM-36 only) 

21

D.  Unpack the Fireplace (EXCLAIM-42 only) 

21

E.  Position the Fireplace (EXCLAIM-42 only) 

22

F.  Install the Refractory (EXCLAIM-42 only) 

23

G.  Place Protective Metal Hearth Strips 

24

H. Level 

Fireplace 

24

I. Install 

Outside 

Air 

Kit 

25

8 Chimney 

Assembly 

 

26

A. Chimney 

Requirements 

27

B. Using 

Offsets/Returns 

28

C.  Assemble Chimney Sections 

29

D.  Install Chimney Air Kit  

29

E.  Install Ceiling Firestops 

30

F.  Install Attic Insulation Shield 

31

G.  Cut out Hole in Roof 

32

H. Complete 

Installation 

32

I. Install 

Flashing 

32

J. Chimney 

Termination 

Requirements 

33

9 Chase 

Installations 

 

34

A.  Construct the Chase 

34

B.  Install Fireplace & Chimney 

35

C. Install 

Chase 

Top 

35

D. Install 

Termination 

Cap 

36

10 Shrouds 

 38

A. Radiation 

Shield 

38

B.  Field Constructed Shrouds 

38

11 Finishing 

 40

A. Non-Combustible 

Materials 

40

B. Combustible 

Materials 

40

C. Hearth 

Extension 

40

D. Finishing 

Material 

43

E. Combustible 

Mantel 

 

44

F. Sidewalls/Surrounds 

45

12 Accessories 

 46

A.  Gas Log/Lighter Provision 

46

B.  Wood Burning Inserts 

46

13 Reference Materials 

 47

A. Fireplace 

Dimensions 

47

B. Optional 

Components 

48

C. Chimney 

Components 

49

D. Service 

Parts 

53

E. Contact 

Information 

56

Heat & Glo • EXCLAIM-36, EXCLAIM-42 • 4013-251 Rev C • 11/08

Содержание EXCLAIM-42

Страница 1: ...followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance...

Страница 2: ...s manual unless noted otherwise applies to all models and gas control systems Your new Heatilator wood burning fireplace will give you years of durable use and trouble free enjoyment Wel come to the...

Страница 3: ...H Inspect Fireplace and Components 17 6 Framing Clearances 18 A Select Fireplace Location 18 B Clearances 19 C Sidewalls Surrounds 20 D Frame the Fireplace 20 7 Installation of Fireplace 21 A Things...

Страница 4: ...years X X X Firebox HHT Chimney Termi nation Heat Exchanger 10 years y r o t c a r f e R s g o L s r e n r u B X r a e y 1 Limited Lifetime r e g n a h c x E t a e H x o b e r i F X r a e y 1 90 Days...

Страница 5: ...venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is void if the appliance has been over red or operated in atmospheres...

Страница 6: ...Brick Tile Concrete Slate Glass Plasters Materials reported as passing ASTM E 136 Standard Test Method for Behavior of Metals in a Vertical Tube Furnace at 750 C C Combustible Materials Materials made...

Страница 7: ...e materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down Figure 2 1 General Operating Parts A Your...

Страница 8: ...Fill it with a gallon of water put it in the fireplace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood A tree cut down a year ago and not...

Страница 9: ...to Figure 2 2 for how to properly use them H Glass Doors 48 in 1219 mm Clear Space Front of Fireplace 12 in 305 mm Clear Space Sides of Fireplace from the FP opening Figure 2 3 Clear Space J Vented Ga...

Страница 10: ...d and through woodpile Elevate wood pile off ground to allow air circulation underneath Smaller pieces of wood dry faster Any piece over 6 in 152 mm in diameter should be split Wood whole or split sho...

Страница 11: ...r and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue a...

Страница 12: ...fractory This is normal The refractory will require periodic replacement depending on use The panels should be replaced if Cracks exceed inch 6 mm in width Metal is exposed behind the refractory Large...

Страница 13: ...d fuel section Bed of coals not established before adding wood Start with paper kindling to establish bed of coals refer to starting fire section Flue blockage such as birds nests or leaves in termina...

Страница 14: ...ve and around fireplace Section 6 Mantel and surround Section 11 Decorative facing and trim Section 11 Hearth extension Section 11 Factory built fireplace Protective metal hearth strip s Section 7 Out...

Страница 15: ...arth Home Technologies Inc recommends the use of direct vent fireplaces in basements D Negative Pressure B Design and Installation Considerations Draft is the pressure difference needed to vent firepl...

Страница 16: ...rm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the effects of...

Страница 17: ...ts could impair safe operation DO NOT install dam aged incomplete or substitute components Keep fire place dry Remove fireplace and components from packaging please refer to Section 7 and inspect for...

Страница 18: ...tion to these framing dimensions also reference the following sections Clearances Section 6 B Mantel Projections Section 11 E Fireplace Dimensions Section 13 A C H B Figure 6 1 Fireplace Locations Fra...

Страница 19: ...set Return secured with hanger straps Storm Collar Roof Flashing Clearance to back sides of appliance Exclaim 36 1 in 25 mm Exclaim 42 1 1 2 in 38 mm except at nailing flanges where it is 1 2 in 13 mm...

Страница 20: ...1 6 2 Framing across the top of fireplace must be above top standoffs Figure 6 4 Framing the Fireplace C Sidewalls Surrounds Adjacent combustible sidewalls must be located a minimum 24 in 610 mm from...

Страница 21: ...side refractories D Unpack the Fireplace EXCLAIM 42 only C Secure the Fireplace EXCLAIM 36 only WARNING Risk of Fire Prevent contact with sagging loose insulation DO NOT install against vapor barriers...

Страница 22: ...eplace assembly as outlined in Section 6 Figure 7 7 Removing Shipping Brackets Note Before installing refractories and hearth stone be sure all back edges of each piece are smooth to ensure proper fit...

Страница 23: ...into grate brackets See Figure 7 13 Replace smoke shield Replace left and right screens GAS KNOCKOUT Figure 7 11 Gas Knockout GRATE BRACKET Figure 7 12 Sliding Bottom Refractory Towards Back of Firep...

Страница 24: ...mum Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in 51 mm Protect the front of a platform elevated above the hearth extension with metal strips not includ...

Страница 25: ...ir from wall floor or ceiling cavity or enclosed spaces such as an attic or garage DO NOT place outside air hood close to exhaust vents or chimneys Fumes or odor could be drawn into the room through t...

Страница 26: ...ling firestops are required where chimney passes through ceiling or floor Support straps for returns must be secured to adequate framing Termination Cap Storm Collar Offsets and returns must be secure...

Страница 27: ...ponents needed to complete your particular installation Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to the approximate location of the botto...

Страница 28: ...368 mm Using Table 8 2 the dimension closest to but not less than 14 1 2 in 368 mm is 15 3 4 in 400 mm using a 30 offset return You determined from the table that you would need 36 5 8 in 930 mm Dime...

Страница 29: ...eet metal screws no longer than 1 2 in 13 mm to fasten chimney sections together Do NOT penetrate inner flue WARNING Risk of Fire You MUST use screws pro vided to fasten offset returns to chimney sect...

Страница 30: ...ove Use an attic insulation shield if the ceiling is insulated The ceiling firestop may then be attached above or below the joists E Install Ceiling Firestops CAUTION Risk of Fire Ceiling firestops mu...

Страница 31: ...ween the chimney and the attic insulation shield Failure to keep insulation and other materials away from chimney pipe could cause fire DO NOT offset chimney inside insulation shield If you wish to ma...

Страница 32: ...chimney NOTICE Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top Nail the flashing to the roof Keep gaps between the...

Страница 33: ...ve cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover In a staggered installation with both gas and wood terminations the...

Страница 34: ...structure built to enclose the fireplace and or its vent system Vertical chimneys that run on the outside of a building must be installed inside a chase Construction of the chase may vary with the ty...

Страница 35: ...ou MUST use a chase top in a chase installation Chase tops are available from your Heat Glo dealer or may be field constructed Include a turndown and drip edge to prevent water from seeping into the c...

Страница 36: ...p pipe once cap is installed Storm Collar Chimney Pipe Chase Top Termination Cap Chase 6 in 153 mm Minimum top of chase to top of chimney pipe Collar 2 in 51 mm Minimum Height Do NOT block air holes C...

Страница 37: ...rmination cap pipe and chimney section must overlap 1 1 2 in 38 mm Place waterproof sealer under each flange of the termina tion cap and on top of each screw to help prevent leaks The last section of...

Страница 38: ...termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel A Radiation Shield Some shrouds require a radiation shield Use where specified Radiation shield mus...

Страница 39: ...ion Cap Figure 10 4 Roofed Style Shroud Dimensions Roofed Style Shroud radiation shield required Mailbox Style Shroud radiation shield required Heat Glo EXCLAIM 36 EXCLAIM 42 4013 251 Rev C 11 08 TR11...

Страница 40: ...Insulation Alternatives Total minimum R Value must equal 1 03 Material k per inch thick r per inch thick Minimum thickness required Hearth Home HX3 HX4 Micore 300 0 49 2 06 1 2 in USG Micore 160 0 39...

Страница 41: ...ing the platform allow for the thickness of the non combustible finishing materials Figure 11 5 Noncombustible Framing Material HX4 or equivalent Figure 11 4 Raised Platform Hearth Extension Framing M...

Страница 42: ...Min Figure 11 7 Flush Hearth Extension Flush Hearth Extension Framing A raised hearth extension built flush with the fireplace opening Figures 11 7 11 8 requires the fireplace to be installed on a no...

Страница 43: ...side edges These surfaces may be covered with non combustible material Non combustible sealant Figure 11 9 Noncombustible Facing Metal strips are placed 2 in 51 mm under the front of the fireplace and...

Страница 44: ...g top or sides Combustible materials projecting more than 1 1 2 in 38 mm shall not be placed within 12 in 305 mm from the top of the fireplace opening Combustible trim must not cover the metal surface...

Страница 45: ...nstructed per Figure 11 12 B A 24 in 610 mm 19 3 4 in 502 mm 24 in 610 mm 28 5 8 in 727 mm FLUSH FRONT 4 in 102 mm BRICK FRONT 5 0 a n g l e 3 9 a n g l e Note Grid depicts 1 in scale Figure 11 12 Man...

Страница 46: ...ion in Vented Fireplaces Must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 A gas log set must incorporate a gas shutoff Gas Log set requires the damper to be locked fully ope...

Страница 47: ...1283 mm 13 13 Reference Materials A Fireplace Dimensions Gas Knockout 8 5 8 in 219 mm 9 5 8 in 244 mm 9 1 2 in 241 mm Outside Air 9 1 4 in 235 mm Gas Knockout 18 1 2 in 470 mm 8 5 8 in 219 mm 49 5 8...

Страница 48: ...iption DM6036 DM8042 Glass doors Bi fold clear view black DM6036B DM8042B Glass doors Bi fold clear view polished brass DM6036S DM8042S Glass doors Bi fold clear view stainless steel HX4 HX4 Hearth ex...

Страница 49: ...Section 6 in 152 mm long SL1112 SL412 Chimney Section 12 in 305 mm long SL1118 SL418 Chimney Section 18 in 457 mm long SL1136 SL436 Chimney Section 36 in 914 mm long SL1148 SL448 Chimney Section 48 i...

Страница 50: ...577 Chimney Joint Band CB576 Chimney Joint Band 13 in 330 mm 2 in 51 mm 13 in 330 mm A B 17 in 432 mm Catalog A B FS538 0 deg 17 in 432 mm FS540 30 deg 26 in 660 mm RF570 Roof Flashing RF571 Roof Flas...

Страница 51: ...ermination Cap TR11T TR442 Round Telescoping Termination Cap ST1175 ST475 Square Termination Cap TCT1175 Terra Cotta Cap 15 3 4 in 400 mm 32 3 8 in 822 mm 34 3 8 in 873 mm 14 3 4 in 375 mm 23 in 584 m...

Страница 52: ...36 914 8 1 2 216 11 279 LDS46 48 1219 72 1829 8 1 2 216 11 279 E D A C B Catalog A B C D E LDS BV in 26 12 1 2 15 1 2 22 23 mm 660 318 394 533 584 LDS BV Decorative Shroud Heat Glo EXCLAIM 36 EXCLAIM...

Страница 53: ...2 req 11864i N 6 Grate GR37 N 7 Upper Front 4013 206 N 8 Smoke Shield 32949 Y 9 Firescreen Assembly 4013 122 Y Firescreen Handle 1 ea 4021 149 N Firescreen Rod Qty 2 req 12052 N Grate Retainer Qty 2 r...

Страница 54: ...rate GR38 Y 7 Upper Front 4013 207 N Smoke Shield Kit 35406 Y 8 Smoke Shield 29946 N Rear Smoke Shelf 35597 N 9 Firescreen Assembly Qty 2 req 4013 121 Y Firescreen Handle 1 ea 4021 149 N Firescreen Ro...

Страница 55: ...55 This page intentionally left blank Heat Glo EXCLAIM 36 EXCLAIM 42 4013 251 Rev C 11 08...

Страница 56: ...708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543...

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