Healy VP1000 Скачать руководство пользователя страница 9

ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser) 

Page 111 

Healy Systems, Inc. 

                                                        Website: http://www.healysystems.com 

18 Hampshire Drive 

                                                                  Email: [email protected] 

Hudson, New Hampshire 03051 USA 

                                                                              Telephone: 603.882.2472 

ARB Approved Installation, Operation and Maintenance Manual (November 2006)                                    Fax: 603.882.5189 

 

 

 

Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment

 

 

9.  INSTALLING THE HEALY VP1000 SYSTEM 

 

 

NOTICE:  WHEN DRILLING HOLES, ASSURE THAT THERE ARE NO HAZARDOUS 

 

VAPORS PRESENT AND DO NOT ALLOW CHIPS TO FALL DOWN INTO THE 

 HYDRAULICS 

AREA. 

 

‰

 

In order to get the vapor tubing from the pump into the vapor plumbing area, it is 
necessary to drill or punch two 1-1/8” holes on the sheet metal column near the edge 
of the shelf, see photo E.  Use a tape measure and mark the centerline of the holes to 
be 1-1/4” in from the front edge of the sheet metal column.  Measure down from the 
top of the column 5-1/2” and mark on the 1-1/4” centerline, measure down an 
additional 6-3/4” and mark on the centerline.  These marks are the centers of the holes 
for the vapor pipes going to the VP1000.  DO NOT DRILL – verify positions in the next 
steps.  

‰

 

Get the vapor pump and install a 1/2” NPT x 5/8” flare elbow fitting into the ‘IN’ and 
‘OUT’ ports using tape, not pipe dope.  Looking at the face of the pump, completely 
tighten both fittings so they are facing the right.  

‰

 

Position the pump on top of the sheet metal shelf over the electrical junction box on 
top of the electronics cabinet, with the fittings pointing toward the hydraulics cabinet 
and overhanging the edge of the shelf about 1/4”. 

‰

 

Slide the pump to fit against the hydraulics cabinet and position so as to allow for 
matching the location of holes that need to be drilled through the sheet metal. 

‰

 

Satisfied that the fittings and hole marks line up, remove the pump and drill the two,  
1-1/8” 

holes, 

marked 

above. 

         

‰

 

Position the pump assembly on top of the sheet metal shelf and slide over so that the 
ports are accessible from the hydraulics area. 

 

10.   CONNECTING VAPOR LINES:  (See Photos K, L, M & N) 

NOTICE: 

ALL VAPOR LINES MUST BE INSTALLED TO BE NATURALLY DRAINING,  

WITHOUT ANY DIPS OR TRAPS THAT WOULD CAUSE BLOCKAGE. 

 

 

 

 

 

Содержание VP1000

Страница 1: ...TEM KIT Z080 OUTLINE NOTICE USE THIS PROCEDURE IF CONVERTING A WAYNE VAC VAPOR RECOVERY ASSIST SYSTEM TO A HEALY VAPOR RECOVERY ASSIST SYSTEM See Healy Systems Kit Z078 For Dispensers With Balance Sys...

Страница 2: ...electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized for the purpose 2 SAFETY Before installing the equipment read understand and follow The Nat...

Страница 3: ...ation Operation and Maintenance Manual November 2006 Fax 603 882 5189 Healy Systems Inc the innovative leader of Stage II vapor recovery equipment dispenser will increase the current draw of the dispe...

Страница 4: ...4 machine screw washer nut 1 1 2 male NPT x 3 4 female NPT electrical reducer fitting 1 1346 potted conduit nipple 1 8 Ring tong terminal 1 Notice label p n 1406 1 UL Listed label p n 1410 VAPOR KIT...

Страница 5: ...wide and Phillips 5 8 copper tube bending tool 5 8 copper tube flaring tool Copper tubing cutter Electrical multi meter Small hand brush 1 1 2 thick for clearing chips 12 adjustable wrench 10 pipe wre...

Страница 6: ...pump cover facing the A side of the dispenser see photo E This is the side that the vapor tubes from the out port of the Wayne VAC vacuum pumps are connected to a vapor tee mounted at the base of the...

Страница 7: ...rn line impact valve If there is no impact valve be sure to have proper plugs or caps available to plug the Stage ll line before disconnecting the Wayne VAC equipment Unscrew the flare nuts holding th...

Страница 8: ...arness from the bottom of the potted nipple under the J box to the Wayne VAC electronics control board 887227 remove the 2 connectors from the board and also the green ground wire attached to the chas...

Страница 9: ...re down an additional 6 3 4 and mark on the centerline These marks are the centers of the holes for the vapor pipes going to the VP1000 DO NOT DRILL verify positions in the next steps Get the vapor pu...

Страница 10: ...oward you Install a 1 2 NPT x 5 8 flare straight fitting to the left side of the ball valve install the 1 2 close nipple to the right side then the 1 2 reducing tee and the 1 2 NPT x 5 8 flare elbow c...

Страница 11: ...n install the two 1 4 20 bolts washers lock washers and nuts to secure the pump Photo M Photo N Measure and cut appropriate length of 5 8 tubing to reach from the 5 8 flare elbow on the outlet of the...

Страница 12: ...ure there is at least five full threads of engagement of the fittings in their respective couplings Thread the pump wires through the elbow that was removed from the Wayne VAC motor electronics housin...

Страница 13: ...THE ELECTRONICS COMPARTMENT See Photos Q R S T Photo Q Photo R In the electronics bay locate the light assembly on the upper right side of the cabinet see photo Q In photo R notice the 3 16 hole that...

Страница 14: ...le multiconductor cable that is wired to the interface module is routed up to the computer board 173976 see photo T Disconnect the valves cable that s in the J3 connector and install in the female sid...

Страница 15: ...n the highest position Be sure to check for proper fit in the nozzle holster and that the nozzle can be locked in the off position Also be sure that when the nozzle is locked that the dispenser can no...

Страница 16: ...s a 0 100 water column gauge Connect the gauge into the 1 4 test port of the reducing tee installed earlier in section 10 Photo L Continue by following and completing the START UP NEW INSTALLATION WAR...

Страница 17: ...equipment If diagnosing a problem where the LED is already illuminated a steady light indicates a low current condition therefore expect a vane or rotor problem If the LED is blinking that indicates a...

Страница 18: ...racks chips or breaks Replace rotor and vanes if any damage is found PN VP1000VRC 7 If no visible damage is apparent the existing rotor and vanes may be reused after thoroughly cleaning with isopropyl...

Страница 19: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 121...

Страница 20: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 122...

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