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05/12

506746−01

*2P0512*

*P506746-01*

Page 1

THIS MANUAL MUST BE LEFT WITH THE

HOMEOWNER FOR FUTURE REFERENCE

Shipping and Packing List

Items shipped

Model HCSteam−16(Cat. No. Y3478) Duct steam injec-
tion, 16 gallons per day (5.5 Lbs per hour) 110−120 VAC.

Model HCSteam−35(Cat. No. Y3479) Duct steam
injection, 35 gallons per day (12 Lbs per hour) 220−240
VAC.

Humidifier installation parts10 ft. steam hose, steam
hose adapter, steam nozzle, water fill hose, condensate
hose, mounting template, installation instructions, product
warranty, steam hose clamps (2), condensate hose clamp.

Air proving switch kit (Cat. no. Y3786)includes 6’ tubing,
switch installation sheet, two ductwork pressure tube taps,
mounting screws and anchors.

Other required items

1/2" water line

25 Amp dedicated electrical circuit

1−1/4" extension tube (can be plumbed into a open drain or
water drain receiver or a condensate pump that can hold 1
gallon of 140º F water then plumbed into a 3/4" drain line)

Before beginning installation

Check for shipping damage to cartons. Mark the shipping
waybill accordingly.

Open cartons and check equipment for shipping damage
or missing components; if found, immediately report any
discrepancies to the last carrier.

INSTALLATION
INSTRUCTIONS

HCSteam−16/−35 Residential
Healthy Climate

®

 Steam

Humidifier

INDOOR AIR QUALITY

506746−01 
05/12
Supersedes 01/12

Table of Contents

Shipping and Packing List

1

. . . . . . . . . . . . . . . . . . . . . . 

Clearances, Unit Dimensions, and
   Component/Feature Specifications

2

. . . . . . . . . . . . . 

General

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Basic humidifier operation

3

. . . . . . . . . . . . . . . . . . . . . . 

Installation

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Plumbing

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Steam Distribution

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Wiring

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start up / Start up checklist

16

. . . . . . . . . . . . . . . . . . . . . 

Controller

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Starting the humidifier

16

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Starting with a new cylinder

16

. . . . . . . . . . . . . . . . . . . . . 

Operating the humidifier

17

. . . . . . . . . . . . . . . . . . . . . . . . 

Displaying humidifier information

17

. . . . . . . . . . . . . . . . 

Changing the maximum production percentage

17

. . . . 

Activating manual drain

17

. . . . . . . . . . . . . . . . . . . . . . . . 

Resetting the hour counter

17

. . . . . . . . . . . . . . . . . . . . . . 

Alarms

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Periodic checks

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cylinder maintenance

21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Replacement parts

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Technical specifications

23

. . . . . . . . . . . . . . . . . . . . . . . . 

NOTICE

The humidifier must be installed in accordance with
all local and national standards.

Installation, adjustments, alterations, service and
maintenance must be performed by a qualified ser-
vice technician.

WARNING

Before installing or handling the humidifier, please
carefully read and follow the instructions and safety
standards described in this manual and on the la-
bels attached to the HCSteam−16/−35 Residential
Steam Humidifier.

Содержание HCSteam?16

Страница 1: ...pping damage or missing components if found immediately report any discrepancies to the last carrier INSTALLATION INSTRUCTIONS HCSteam 16 35 Residential Healthy Climate Steam Humidifier INDOOR AIR QUA...

Страница 2: ...through an electric fill valve Periodically based on the water quality the unit will also drain some water to di lute the build up of minerals in the steam generator This humidifier has been designed...

Страница 3: ...cylinder A flow restrictor 4 prevents the unit from filling too quickly or with too much pressure The water flows up the fill tube 2 and into the fill cup 3 Water then flows over the dam in the fill c...

Страница 4: ...hole mounting pattern and for connections to the humidifier and to the condensate drain Also see figure 6 for a typical installation diagram Drill a 2 1 4 57 mm hole in the ductwork at the selected lo...

Страница 5: ...5 128 10 1 8 257 2 1 2 65 Dimensions in inches mm 1 7 8 48 2 3 4 70 2 1 8 54 3 8 9 17 5 8 448 3 7 8 98 1 1 2 38 2 3 8 60 2 3 8 60 23 5 8 600 3 5 8 92 5 8 16 3 1 4 82 1 3 8 35 2 dia 51 7 8 dia 23 1 5...

Страница 6: ...rt to the negative pressure tap Check for closure of the switch when blower is turned on Plumbing Water characteristic requirements The humidifier must be supplied with water with the following charac...

Страница 7: ...ILTER Recommended SUPPLY WATER EXTENSION TUBE SHUTOFF VALVE AND FILTER Recommended OPEN DRAIN DRAIN LINE Water inlet with filtering screen 3 4 hose con nection 1 1 4 Water drain STEAM HOSE ADAPTER FIL...

Страница 8: ...jection The maximum allowed duct static pressure is 2 w c The HCSteam 16 35 humidifier include a plastic injection nozzle figure 7 CONDENSATE CONNECTION 2 1 2 63m 2 1 2 63m STEAM INLET O D 2 2 56mm dr...

Страница 9: ...0 3 m TYPICAL INSTALLATION WHEN UNIT IS ABOVE THE STEAM NOZZLE 5 ft 1 5 M MAX 5 ft 1 5 M MAX IF NO SLOPE 3 9M MAX 20 5 10 ft 3M MAX 5ft 1 5 M MAX 20 5 GENTLE BEND OBSTRUCTION SUPPORTED STEAM HOSE AND...

Страница 10: ...ct the ground wire to the unit s chassis ground lo cated just behind the power wiring terminal block see fig ure 11 C L1 L2 A B C SERVICE DISCONNECT STRAIN RELIEF L1 L2 GND GND WIRE NUT POWER CONTROL...

Страница 11: ...a heating demand or thermostat blower demand When the indoor blower stops the air proving switch contacts will open SLP98 Furnace CBX40 Air Handler C NO Note 1 Do not connect H on CS7000 to H on furna...

Страница 12: ...he thermo stat s humidity RH set point a demand message for humidification is sent to the HVAC unit control board S The demand message starts the indoor blower and sends a 24 volt signal from the H te...

Страница 13: ...sent to the furnace control board S The demand message starts the indoor blower and closes the HUM contacts on the furnace control 24 VAC passes through a field installed jumper from the R terminal on...

Страница 14: ...EXT FAN contacts open de energizing the blower interlock coil and stopping the indoor blower if not running due to a heating demand or thermostat blower demand When the indoor blower stops the air pr...

Страница 15: ...rogramming port Connecting to Programming port or supervisor factory use only AB AB Remote enabling input Imposes an external NO contact Rmax 300 Ohm Vmax 33 Vdc Imax 6mAdc humidifier enabled contact...

Страница 16: ...wired to close when air flow is proved S Hi limit humidistat if used is wired to open on humid ity rise above setpoint S Unit wires have been checked to make sure they and all connectors are tight fr...

Страница 17: ...f 03 or higher not applicable for these models If value is higher than 02 press reset sel until the display goes back to the normal operating mode and re start from step 1 4 Press and hold drain mini...

Страница 18: ...humidifier back on DO NOT release reset sel and drain buttons until the wrench icon blinks then re lease both buttons 3 Press reset sel until the display shows 03 DO NOT confirm any value higher than...

Страница 19: ...y used for 2000 hrs Press reset sel key for 1 seconds to reset Off Change cylinder not urgent E4 Fill alarm unable or slow fill current does not increase within timeout Press reset sel key for 1 secon...

Страница 20: ...rrectly 2 Increase air flow in duct or decrease maximum steam production setting see Page 17 3 Check the connection of the device flow switch or differential pressure switch controlling the humidifier...

Страница 21: ...nd the general condition of the cylinder Check that during operation there is no arcing between the electrodes S Every three months or no more than 1000 operating hours Check operation that there are...

Страница 22: ...the electrical connections from the top of the cylinder 7 Carefully remove cylinder from the pump manifold Make sure the O ring remains in the manifold see fig ure 26 8 Verify cylinder model voltage f...

Страница 23: ...5 S Steam Nozzle Y3781 Table 6 Technical Specifications Steam flows VAC kW 5 5 lbs hr 2 5 kg h 110 120 VAC 1 phase 50 60 Hz 1 86 kW 12 lbs hr 5 4 kg h 220 240 VAC 1 phase 50 60 Hz 4 05 kW Notes Steam...

Страница 24: ...Page 24 506746 01 05 12 070222075 rel 1 2 dated 25 05 2012...

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