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Super Pump

 Pump Series __________             _____                 ________________________ Page 4 of 15            

 

 

WARNING

 – 

Hazardous Pressure.

  Pool and spa water circulation systems operate under 

hazardous pressure during start-up, normal operation, and after pump shut-off.  Stand clear of circulation 
system equipment during pump start-up.  Failure to follow safety and operation instructions could result in 
violent separation of the pump housing and cover due to pressure in the system, which could cause property 
damage, severe personal injury, or death.  Before servicing pool and spa water circulation system, all 
system and pump controls must be in off position and filter manual air relief valve must be in open 
position.  Before starting system pump, all system valves must be set in a position to allow system water to 
return back to the pool.  Do not change filter control valve position while system pump is running.  Before 

starting system pump, fully open filter manual air relief valve.  Do not close filter manual air relief valve until a steady stream of water 
(not air or air and water) is discharged.  All suction and discharge valves

 MUST 

be

 OPEN 

when starting the circulation system.  

Failure to do so could result in severe personal injury and/or property damage.   
 

 

WARNING

 –

 

Separation Hazard.

  Failure to follow safety and operation instructions could 

result in violent separation of pump components.  Strainer cover must be properly secured to pump housing 
with strainer cover lock ring.  Before servicing pool and spa circulation system, all system and pump 
controls must be in off position and filter manual air relief valve must be in open position.  Do not operate 
pool and spa circulation system if a system component is not assembled properly, damaged, or missing.  Do 
not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter 
upper body.  All suction and discharge valves

 MUST 

be

 OPEN 

when starting the circulation system.  

Failure to do so could result in severe personal injury and/or property damage.  

 

 

 

WARNING

 – 

This pump is not designed to be pressure tested.  However, the remainder of the circulation system shall 

not be tested or operated at any higher pressure than 50 psi.   

 

 

 

WARNING

 – 

Fire and burn hazard.

  Motors operate at high temperatures and if they are not properly isolated from 

any flammable structures or foreign debris they can cause fires, which may cause severe personal injury or death.  It is also necessary 
to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns.

     

 

 

WARNING

 – 

Failure to

 

install according to all defined instructions may result in severe personal injury or death.

    

   

General Information 

 

Introduction 

 

This manual contains information for the proper installation and operation of the Hayward Super Pump

TM

 Series.  The 

instructions in this manual 

MUST

 be followed precisely.  

Failure to install according to defined instructions will void 

warranty. 

 

 

Product Benefits 

 

ƒ

 

Super-sized 110 cubic-inch basket has extra leaf-holding capacity and extends time between cleanings.  Rigid 
construction with load extender ribbing assures free flowing operation for heavy debris loads. 

ƒ

 

Exclusive swing-aside hand knobs make strainer cover removal simple and easy.   

ƒ

 

Lexan see-thru strainer cover lets you see when the basket needs cleaning.   

ƒ

 

All components molded of corrosion-proof PermaGlass XL™ for extra durability and long life. 

ƒ

 

Uni-bracket mounting base provides stable, stress-free support, plus versatility for any installation requirement.  Adapts 
to 48 and 56 frame motors. 

ƒ

 

Heat resistant, industrial size ceramic seal.  

ƒ

 

Rugged, one-piece housing, with full-flow ports, assures rapid priming and continuous operation. 

ƒ

 

Service-ease design gives simple access to all internal parts.  Motor and entire drive group assembly can be removed, 
without disturbing pipe or mounting connections, by disengaging just four (4) bolts. 

 
 
 

Содержание Super Pump

Страница 1: ...ree service The advanced design provides superior performance while reducing maintenance requirements To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely WARNING This product should be installed and serviced only by a qualified professional CAUTION A licensed electrician MUST complete in full all electrical installations noted in this manual...

Страница 2: ...the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated location If installed within an outer enclosure or beneath the skirt of a hot tub or spa adequate ventilation and free circulation of air must be provided to prevent overheating of the motor WARNING Po...

Страница 3: ...d complying with the NEC the preceding four 4 hazards apply WARNING Suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suct...

Страница 4: ...alve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage WARNING This pump is not designed to be pressure tested However the remainder of the circulation system shall not be tested or operated at any higher pressure than 50 psi WARNING Fire a...

Страница 5: ...odes Fasten pump to base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump mount must Allow pump inlet height to be as close to water level as possible Allow use of short direct suction pipe to reduce friction losses Allow for gate valves in suction and discharge piping Be protected from excess moist...

Страница 6: ... off old Teflon tape re wrap with one to two additional layers of Teflon tape and re install connector Fittings Fittings restrict flow For better efficiency use the fewest possible fittings but at least two suction outlets Avoid fittings that could cause an air trap Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials IAPMO standards Use a non en...

Страница 7: ...er bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring WARNING A licensed electrician must do all wiring Instructions for Electrician Install a Ground Fault Circuit Interrupte...

Страница 8: ...ilure to do so may cause reverse rotation of motor and consequent serious pump damage Close filter manual air relief valve after pump is primed Maintenance Clean strainer basket regularly Do NOT strike basket to clean Inspect strainer cover gasket regularly and replace as necessary Hayward pumps have self lubricating motor bearings and shaft seals No lubrication is necessary Keep motor clean Insur...

Страница 9: ...ionary sections of the two part replacement seal Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces Removing the Motor Assembly See Parts Diagram on page 11 of this manual for pump component locations 1 Remove the four 4 3 8 x 2 housing cap screws which hold the motor assembly to the pump strainer housing 2 Slide the motor assembly out of the pump str...

Страница 10: ...lished side facing out Replacing the Impeller and Diffuser See Parts Diagram on page 11 of this manual for pump component locations 11 Place the seal plate onto the motor mounting plate aligning the tabs on the seal plate with the grooves on the motor mounting plate 12 Screw the impeller onto the motor shaft in a clockwise direction Tighten snugly by holding motor shaft with wrench as noted in ste...

Страница 11: ...00R SPX1600R SPX1600R SPX1600R 9 DIFFUSER 1 SPX2600B SPX2600B SPX2600B SPX2600B SPX2600B SPX1616B 10 IMPELLER 1 SPX2600C SPX2605C SPX2607C SPX2610C SPX2615C SPX1621C 11 SEAL ASSEMBLY 1 SPX1600Z2 SPX1600Z2 SPX1600Z2 SPX1600Z2 SPX1600Z2 SPX1600Z2 12 HOUSING GASKET 1 SPX1600T SPX1600T SPX1600T SPX1600T SPX1600T SPX1600T 13 SEAL PLATE 1 SPX2600E5 SPX2600E5 SPX2600E5 SPX2600E5 SPX2600E5 SPX1611E5 14 MO...

Страница 12: ...ousing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o ring groove Ensure o ring is lubricated with Jack s 327 and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if there are suction air l...

Страница 13: ...r leak in suction piping cavitations caused by restricted or undersized suction line or leak at any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting 2 Vibration due to improper mounting etc Solution Mo...

Страница 14: ...press written authorization of Hayward Pool Products Inc To original purchasers of this pump Hayward Pool Products Inc warrants its pump housing strainer to be free from defects in materials and workmanship for a period of ONE 1 year from the date of purchase Pump housing strainers which become defective during the warranty period except as a result of freezing negligence improper installation use...

Страница 15: ...____________ State_________ Zip____________ Company name________________________________________________ E mail Address__________________________________________ Address_______________________________________________________ City__________________________ State_________ Zip_______________ Product Purchased ______________________________________ Product Serial No ___________________________________...

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