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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 

1-888-HAY-INDL (1-888-429-4635) 

IS3200FC Rev A 5/13/2013

 

Pg. 3 of 14

 

www.haywardflowcontrol.com 

Hayward Flow Control 

 

 

IMPORTANT SAFETY INSTRUCTIONS

 

 

 

 

WARNING

 - 

Read and follow all instructions

 

in this IOM manual and on the equipment. Failure to follow 

instructions can cause severe injury and/or death

.

 

 

WARNING

 

– Suction Entrapment Hazard.  

Suction in suction outlets and/or suction outlet covers which are, damaged, broken, cracked, missing, or unsecured can cause severe injury 
and/or death due to the following entrapment hazards: 

Hair Entrapment

- Hair can become entangled in suction outlet cover. 

Limb Entrapment

- A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged, broken, cracked, 

missing, or not securely attached can result in a mechanical bind or swelling of the limb. 

Body Suction Entrapment

- A negative pressure applied to a large portion of the body or limbs can result in an entrapment.  

Evisceration/ Disembowelment 

- A negative pressure applied directly to the intestines through an unprotected suction outlet sump or 

suction outlet cover which is, damaged, broken, cracked, missing, or unsecured can result in evisceration/ disembowelment. 

Mechanical Entrapment

- There is potential for jewelry, swimsuit, hair decorations, finger, toe or knuckle to be caught in an opening of a 

suction outlet cover resulting in mechanical entrapment.

 

 

WARNING

 

To Reduce the risk of Entrapment Hazards:

 

o

 

When outlets are small enough to be blocked by a person, a minimum of two functioning suction outlets per pump must be 

installed.  Suction outlets in the same plane (i.e. floor or wall), must be installed a minimum of three feet (3’)  [1 meter]  apart, as 
measured from near point to near point. 

o

 

Dual suction fittings shall be placed in such locations and distances to avoid “dual blockage” by a user. 

o

 

Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. 

o

 

The maximum system flow rate shall not exceed the flow rating of as listed on Table 1. 

o

 

Never use system if any suction outlet component is damaged, broken, cracked, missing, or not securely attached. 

o

 

Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. 

o

 

In addition two or more suction outlets per pump installed in accordance with latest ASME, APSP Standards and CPSC 
guidelines, follow all National, State, and Local codes applicable. 

o

 

Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended. 

 

WARNING

 

 

Failure to remove pressure test plugs and/or plugs used in winterization of the system from the 

suction outlets can result in an increase potential for suction entrapment as described above.

 

 

WARNING

 

– Failure to keep suction outlet components clear of debris, such as leaves, dirt, hair, paper and 

other material can result in an increase potential for suction entrapment as described above.

 

 

WARNING

 

– Suction outlet components have a finite life, the cover/grate should be inspected frequently and 

replaced at least every ten years or if found to be damaged, broken, cracked, missing, or not securely attached.

 

 

CAUTION

 

– Components such as the filtration system, pumps and heater must be positioned so as to prevent 

their being used as means of access to the system by unauthorized or unqualified individuals.

  

 

WARNING 

– Never operate or test the circulation system at more than 50 PSI.

 

 

WARNING 

– Never change the filter control valve position while the pump is running.

  

 

 

Basic safety precautions should always be followed, including the following: Failure to follow instructions can cause 
severe injury and/or death. 

 This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for one of 

the following signal words and be alert to the potential for personal injury. 

 

WARNING 

warns about hazards that 

could 

cause serious personal injury, death or major property damage and 

if ignored presents a potential hazard. 

 

CAUTION 

warns about hazards that 

will 

or 

can 

cause minor or moderate personal injury and/or property 

damage and if ignored presents a potential hazard.  It can also make consumers aware of actions that are 
unpredictable and unsafe.   

The 

NOTICE 

label indicates special instructions that are important but not related to hazards.

 

 

 

 

 

 

 

 

 

Содержание LifeStar Series

Страница 1: ...29 4635 IS3200FC Rev A 5 13 2013 Pg 1 of 14 www haywardflowcontrol com Hayward Flow Control HAYWARD FLOW CONTROL LifeStarTM SERIES AQUATIC PUMP INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS TO P...

Страница 2: ...nt excess mechanical loading on Hayward products due to system misalignment weight shock vibration and the effects of thermal expansion and contraction 6 The effect of temperature on plastic piping sy...

Страница 3: ...se system if any suction outlet component is damaged broken cracked missing or not securely attached o Replace damaged broken cracked missing or not securely attached suction outlet components immedia...

Страница 4: ...or serious property damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located electrical receptacle Before working on any...

Страница 5: ...be larger than the discharge line diameter Though the pump is designed for outdoor use it is strongly advised to place pump indoors or in the shade to shield them from continuous direct heat Select a...

Страница 6: ...one to two additional layers of PTFE tape and re install connector Fittings restrict flow For better efficiency use the fewest possible fittings but at least two suction outlets Avoid fittings that c...

Страница 7: ...s are also on the same circuit be sure to add their amp loads before calculating wire and circuit breaker sizes Use the load circuit breaker as the Master On Off switch Motor Specifications Motor Brak...

Страница 8: ...ds warranty Fill strainer housing with water before starting motor ATTENTION Do NOT add chemicals to system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warra...

Страница 9: ...ow Gravity drain system as far as possible Keep motor dry and covered during storage To avoid condensation corrosion problems do NOT cover or wrap pump with plastic film or bags Storing Pump for Winte...

Страница 10: ...lubricate the motor shaft and seal recesses in the seal plate item 15 with a dilute solution of non granulated liquid type soap Gently wipe the polished face of the seal with a soft cotton cloth Lubri...

Страница 11: ...Nut Union Connector Union Gasket 2 ea 1 2 1AX3SESUG Union Gasket 1 3 Pump Strainer Housing 2 x 2 1 2 with Drain Plugs threaded style 1 4 1AX3SESDLS Strainer Cover Kit Includes Strainer Cover Lock Rin...

Страница 12: ...1AX3SESZ5 Motor Bolt 1 19 Drain Plug with O Ring 10 20 1AX3SESGA Bracket Motor Support TriStar 1 21 1AX3SESWF Base Short Riser TriStar 1 22 1AX3SESSR Base Tall Riser TriStar 1 Pump SKU Detail Model P...

Страница 13: ...ith debris Solution Have a qualified repair professional open the pump and remove the debris Pump Won t Prime Check For 1 Empty pump strainer housing Solution Make sure pump strainer housing is filled...

Страница 14: ...restricted or damaged impeller Solution Replace including new seal assembly Noisy Pump Check For 1 Air leak in suction piping cavitations caused by restricted or undersized suction line or leak at any...

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