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hd 650DC EcoPak

Chapter 4

9.693.024

Page 37

V 1.02

Maintenance information

Replacement of PTFE tape on guide rail



Switch off the sealing device and DISCONNECT THE POWER PLUG!



Opening the housing



Remove mounting screws



for the upper guide rail and remove the guide rail



Remove mounting screws



for the lower guide rail and remove guide rail



Remove mounting screws



and detach the PTFE strip



Pull backing foil off of new PTFE strip and glue new PTFE strip on straight and without wrinkles



Fasten PTFE strip with screw





Install the guide rails.

When installing the upper guide rail, push the die down before fastening so that the gap
between the screw head and the rail is 1mm on both sides. This ensures the correct contact
pressure for the guide rail.



Close housing





Distance between screw head and rail = 1mm



PTFE tape



Please use

only genuine replacement parts

Содержание hd 650 DC EcoPak

Страница 1: ...9 693 024 OPERATING INSTRUCTIONS Valid for device versions hd 650 DC EcoPak as of 07 2020 hd 650 DC EcoPak ...

Страница 2: ... personnel code 16 Data entry 17 Select print data 24 3 8 INTELLIGENTSCAN CONNECTION OF A BARCODE SCANNER 26 3 9 SEALING SEAM TEST SEAL CHECK 27 4 TROUBLESHOOTING AND MAINTENANCE 28 4 1 TROUBLESHOOTING CHECKLIST 28 4 2 CUSTOMER SERVICE 29 4 3 ALARM FUNCTIONS AND ERROR DISPLAYS 30 Alarm functions 30 Error displays 30 4 4 MAINTENANCE CALIBRATION 31 4 5 SPARE PARTS SERVICE 31 4 6 REPLACEMENT PARTS OR...

Страница 3: ... pouches and reels med packaging 1 2 Legend The exclamation mark in the triangle draws your attention to important notes in the operating instructions which must absolutely be observed This warning sign refers to measures that could result in danger to human health if they are not observed It is compulsory to observe it Tips with a hand symbol next to them relate to daily practice Please read thes...

Страница 4: ... standards not listed in the declaration of conformity In the event of conversion work or interventions to the device undertaken without the express written permission of the manufacturer the warranty shall be deemed void and any liability for physical or material damage shall be transferred to the operator 1 4 Cleaning Before cleaning disconnect the mains plug from the socket and disconnect the d...

Страница 5: ...s 7 The device must be connected using the mains cable included in the scope of delivery to a protective contact socket with a stable voltage Operation on IT networks is not permitted 8 Place the device on a stable base 9 The device must not be installed or operated in potentially explosive areas 10 If the sealing device is brought directly from a cold environment into a warm environment condensat...

Страница 6: ...g parts Loose clothing jewellery or long hair can be caught by moving parts 21 The device contains valuable materials that can be recycled and reused The device should therefore be disposed of at a public disposal facility near you The device has been labelled in accordance with Directive 2002 96 EC WEEE on waste electrical and electronic equipment This directive governs the return and recycling o...

Страница 7: ...lable pouches and tubes in accordance with ISO EN 11607 1 EN 868 5 made of film and uncoated materials made of polyolefins as per EN 868 9 e g Tyvek 1 x Sealable pouches and tubes in accordance with ISO 11606 1 EN 868 5 made of PP fleece or PP non woven x2 NON SEALABLE MATERIALS Soft PVC films Polyamide films Coated HDPE Aluminium laminate film Polyethylene films Hard PVC films Polypropylene films...

Страница 8: ...aling seam area is heated up to the set sealing temperature by the heating units located at the top and bottom Step 3 The sealing seam which is now heated is pressed together by the sealing rollers and sealed Step 4 The finished med packaging is transported to the extraction side Step 5 If no item to be sealed is fed in the feed switches off after approximately 30 seconds Mains connection with fus...

Страница 9: ...and where the mains voltage is stable The device may only be installed in a dry environment Heavy dust steam dripping water or splashing water impair the function of the device Please make sure that the operating voltage corresponds to the specifications on the device s type plate Please do not transport the device on the peel edge setting The distance from the device to a wall must be at least 20...

Страница 10: ...le into the mains connection Switch on the device with the mains switch in position 1 Set the required sealing temperature on the temperature controller as described in Chapter 3 3 The device is heated up and ready for operation as soon as the set sealing temperature is displayed Mains connection with fuse Controller ...

Страница 11: ... and allow to cool down briefly Check of the sealing seam If leaks appear the sealing temperature must be increased If the film melts the set temperature is too high As per DIN 58953 7 the suitable sealing temperature is to be determined by test sealing 3 3 Process variables Sealing temperature The temperature is monitored electronically by means of a temperature sensor If this varies from the set...

Страница 12: ...ature has been reached after approx 3 4 mins the control light flashes okay Once the set temperature has been reached the control light remains permanently on Test the control lights and the display Software version indicator Configuration test Display current actual temperature Selected actual temperature is reached The sealing device is ready for operation Control light okay flashes Control ligh...

Страница 13: ...rol light functions Function Sealing device switched on Heating up phase flashes off off off Sealing temperature 5 on off on off Sealing temperature 5 off on off on Standby off on off on Heating up after standby or changing the set temperature flashes off off on ...

Страница 14: ...ress 7 s Switch printer off on Enter personal identification Activation of seal check Menu level 2 Entering sealing temperature Temperature value 1 Temperature value 1 Confirm entry Menu level 3 3 1 Sealing parameter view 3 2 Print data configuration 3 3 Data entry Changeover 3 1 3 2 3 3 on Entry value 1 Changeover 3 1 3 2 3 3 off Entry value 1 Confirm entry S ...

Страница 15: ...ature entry Press button 3s Change set temperature Display for 1s Display the current temperature setpoint Switch printer off and on Press the button Switch printer off and on Display for 1s Display the current setting Printer switched on Printer switched off S Confirm entry Confirm entry ...

Страница 16: ...3 9 693 024 Page 16 V 1 02 Entry of a personnel code Press the button Select new code Display for 1s Displays the current personnel code On this display an alphanumeric code has been entered via the barcode scanner Confirm entry ...

Страница 17: ...le to data entry Key lock Activated Enter 1 9999 Deactivated Enter 0 Date and time Enter the day Enter month Enter year Enter hour Enter minute S Confirm selection Select data Confirm selection Confirm entry Confirm selection Confirm entry Confirm entry Confirm entry Confirm entry Confirm entry ...

Страница 18: ...ate Batch Enter 0000 9999 On this display an alphanumeric code has been entered via the barcode scanner Package content quantity Enter 0 99 Confirm selection Confirm entry Confirm entry Confirm entry Confirm selection Confirm entry Confirm selection Confirm entry ...

Страница 19: ...Sterilisation type Select the sterilisation method Steam Ethylene oxide Formaldehyde Plasma Dry heat Ionising radiation Personnel code Select new code Displays the current personnel code Confirm selection Confirm selection Confirm entry Confirm selection ...

Страница 20: ...by Enter 0 60min If the motor does not start until the set time is reached the temperature is automatically set to 50 C 122 F By briefly inserting a package the temperature returns to it previously set value Once this is reached the sealing device is ready for use again Operating data View operating hours and the absolute batch counter Select view Operating hours Absolute batch counter Confirm sel...

Страница 21: ...easurement units Europe Measurement units USA Character width Enter 0 2 Depending on the selected setting the characters are printed in different widths Enter A Automatic adjustment of the character size according to the width of the packaging and the length of the print line Confirm selection Confirm selection Confirm selection Confirm entry ...

Страница 22: ...d and the motor can only ever be started if the personal number value is 1 9999 If the set time is reached the personal number is automatically set to 0 If the personal number is 0 and a package is inserted a prompt appears By entering a personal number 1 9999 the lock on the drive motor is released and the prompt disappears Confirm selection Confirm entry ...

Страница 23: ...ction of the date format 1 DD MM YYYY 2 MM DD YYYY 3 YYYY MM DD 4 YYYY MM 5 DD MM YY 6 MM DD YY 7 YY MM DD Time format Select time format 24 13 26 12 01 26 PM 24 hour time format 12 hour time format Confirm selection Confirm selection Confirm selection Confirm selection ...

Страница 24: ... print data are always printed in this order Sterilisation date Time Expiry date Batch number Personnel identification Batch counter Sterilisation type Package content quantity Text via barcode list with connected barcode scanner Sterilisation date Time Expiry date Batch number Personnel identification Batch counter Sterilisation type S Confirm selection Select data to be printed ...

Страница 25: ...hd 650DC EcoPak D Chapter 3 9 693 024 Page 25 V 1 02 Package content quantity Text Example Printing the sterilisation date and the expiration date ...

Страница 26: ...printer off or on Page 14 Activating deactivating the standby function Page 19 Monitoring the personal number Page 21 Switching off or on Seal check activation Page 26 Entries and functions only using the barcode scanner Entries Entry of a 10 digit alphanumeric personnel code Entry of a 10 digit alphanumeric batch designation Entry of an alphanumeric text Expiry dates in 1 3 6 9 12 24 and 60 month...

Страница 27: ...ach batch and can be documented by routine filing of the print out Additional use of the SEAL CHECK sealing indicator in combination with the SEAL CHECK function of the sealing device is recommended Before the test the sealing device must be ready for use and the set temperature must have been reached Sealing machine is ready for operation Preset nominal temperature is reached Press the button Ins...

Страница 28: ...ave the sealing device tested Replace temperature controller The sealing device does not heat up Set temperature is too low Temperature limitation activated Temperature sensor Heating cartridge Temperature controller faulty SST module faulty Increase nominal temperature see pg 14 3 4 1 Switch off the sealing device and allow it to cool down If it still trips it is imperative to have the sealing de...

Страница 29: ... applied to high Readjust the contact pressure of the sealing roller or replace the sealing roller Paper side of the package is discoloured or side fold shrunk Temperature too high Reduce to temperature see pg 14 3 4 1 No printing or printing incomplete Ink ribbon Print head Printer control faulty Switching power supply faulty Ink ribbon not inserted properly Replace ink ribbon see pg 35 Replace p...

Страница 30: ...Alarm functions Batch counter set with counting direction downwards has reached the value 0 Cancelling the alarm Set batch counter to a value 0 or set the counting direction of the batch counter to up See page 19 Error displays Sealing temperature outside Tolerance Possible cause Remedy Temperature sensor defective Controller defective SST module faulty Replace temperature sensor Replace controlle...

Страница 31: ...tners Maintenance cycle Ink ribbon PTFE tape Guiding die Pressure roller Toothed belt Distance of Sealing die Calibration of critical process parameters At least every 3 months Depending on usage at least once a year Legend 4 5 Spare parts service Simply order parts by fax Please copy the following pages according to the part required Page 31 Maintenance and wear parts Page 32 Spare parts Enter th...

Страница 32: ...ty Ink ribbon black 6 813 104 Ink ribbon red 6 813 224 PTFE strip on upper guide rail 6 105 178 PTFE strip on lower guide rail 6 105 177 PTFE strip heating die 6 105 125 Plastic pressure roller 2 230 008 Toothed belt drive 6 271 018 Toothed belt transport sealing material 6 271 019 Heating cartridge 6 536 024 Upper sealing die assembly 1 616 049 Complete lower sealing die 1 616 050 Print head 1 65...

Страница 33: ...r _______________ Designation Art No Qty Temperature controller 100 240V 6 564 042 Printer control 1 461 013 SST module 1 461 014 Switching power supply 6 533 001 Printer optical sensor 1 561 003 Motor optical sensor 1 561 010 Gear motor 230V 1 212 026 Ink ribbon motor 1 212 012 Reset the temperature limiter 6 564 018 Temperature sensor 6 564 023 Fan 24V 6 212 028 ...

Страница 34: ...24 Page 34 V 1 02 4 6 Replacement parts ordering allocation of article numbers Heating die Lower guide rail Upper guide rail PTFE strip 6 105 178 PTFE strip 6 105 177 6 181 012 6 564 023 6 564 018 1 616 050 6 105 125 6 105 125 1 616 049 ...

Страница 35: ...Replacement parts ordering comprehensive overview Toothed belt transport 6 271 019 Temperature controller 6 564 042 Fan 6 212 028 Power switch 6 562 009 Pressure roller 2 230 008 SST module 1 461 014 Printer control 1 461 013 Switching power supply 6 533 001 ...

Страница 36: ...n with your left hand Press the holder for the ink ribbon cassette to the side and remove the cassette Insert a new ink ribbon cassette Always ensure that the transport opening in the cassette is attached to the transport shaft Press the ink ribbon cassette toward the rear until holder catches Close front flap Switch on sealing device and check printing function after reaching nominal temperature ...

Страница 37: ...emove guide rail Remove mounting screws and detach the PTFE strip Pull backing foil off of new PTFE strip and glue new PTFE strip on straight and without wrinkles Fasten PTFE strip with screw Install the guide rails When installing the upper guide rail push the die down before fastening so that the gap between the screw head and the rail is 1mm on both sides This ensures the correct contact pressu...

Страница 38: ...roller Install the new pressure roller and fasten with snap ring Place the pressure roller fully in the holder aligning it centrally with the lower roller Tighten the mounting screw Adjust contact pressure by screwing in adjustment screw according to calibration instructions on page 41 Install guide rail When installing the upper guide rail before fastening push the rail as far down as possible be...

Страница 39: ...the temperature controller The temperatures 120 C and 200 C are measured one after another and the difference between the set value and the actual value is corrected After a set temperature has been reached it is stabilised for 120s After the 120 seconds have elapsed the measured temperature value is entered using the temperature measuring instrument Procedure Insert the temperature measuring inst...

Страница 40: ...ation period starts After this time has elapsed enter the temperature which has been measured with the measuring device The set temperature of the device is automatically set to 200 C After reaching the temperature the stabilisation period starts After this time has elapsed enter the temperature which has been measured with the measuring device Confirm selection Confirm entry Confirm entry ...

Страница 41: ...etting the serial interface transmission rate baud rate Press both buttons at the same time and switch on the sealing device Select baud rate setting Select baud rate 1200Bd 57600Bd Example Baud rate 57600Bd Power switch Confirm selection Confirm selection ...

Страница 42: ...ting cartridges 6 564 024 Reset the temperature limiter 6 564 018 SST module 1 461 014 Printer control 1 461 013 Ink ribbon motor 1 212 012 Fan 6 212 028 Switching power supply 6 533 001 Temperature controller 6 564 042 Temperature sensor 6 564 023 Printer optical sensor 1 561 003 Heating cartridge connection at 115 100V Fuse 230V 2AT Fuse 115 100V 5AM Intelligent Scan Mains frequency 50Hz 60Hz ...

Страница 43: ...width mm 12 Sealing system Seal Peak Sealing seam length mm Unlimited Distance from medical product mm 30 as per DIN 58953 7 Process variables sealing parameters Sealing temperature max C 220 Tolerance for sealing temperature C 5 Throughput speed fixed m min 10 Temperature standard tolerance 2 Electronics and communication systems System electronic Electrical protection class 1 Environmental param...

Страница 44: ...hd 650DC EcoPak D Chapter 6 9 693 024 Page 44 V 1 02 6 Declaration of conformity ...

Страница 45: ...hd 650DC EcoPak D Chapter 6 9 693 024 Page 45 V 1 02 ...

Страница 46: ...hd 650DC EcoPak D Chapter 6 9 693 024 Page 46 V 1 02 ...

Страница 47: ...hd 650DC EcoPak D Chapter 6 9 693 024 Page 47 V 1 02 ...

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