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Installation/Operation & Maintenance Manual 

HFL4140E 4-POST ALIGNMENT LIFT

 

PARTS LIST 

No. 

Chart No. 

Description 

QTY. 

Remarks 

47 

SGM-804-01-00 

Safty transmission pole 

   

48 

GB70-85 

Inner hexangular screw 

M6X20 

49 

SGM-804-11 

Safty handle spindle 

φ15/

Q235 

50 

SGM-804-09 

Connection 

   

51 

SGM-804-10 

Connection 1 

   

52 

SGM-802-08 

Orientation board 

   

53 

SGM-802-07 

Rubber block 

Nylon 

54 

SGM-802-02 

spindle 1 

   

55 

GB894.1-86 

Spring washer A 

16 

D20 

56 

SGM-802-03 

spindle 2 

   

57 

GB894.1-86 

Spring washer A 

D24 

58 

SGM-802-04 

Wheel spindle 

   

59 

SGM-802-06 

Spindle bush 2 

Nylon 

60 

SGM-802-05 

Spindle bush 1 

Nylon(thick) 

61 

SGM-802-10 

spindle 3 

   

61.1  GB894.1-86 

Spring washer A 

D14 

62 

SGM-804-12-00 

Safty screw pole1 

jointing parts 

63 

SGM-804-06B-00 

Handle safty 2 

jointing parts 

64 

SGM-804-07 

Pull block 

   

65 

GB41-86 

1 Hexangular bolt C 

M5 

66 

SGM-804-02B-00 

Safety bolck 2 

jointing parts 

67 

SGM-804-13-00 

Safty screw pole1 

jointing parts 

68 

SGM-804-06A-00 

Handle safty 1 

jointing parts 

69 

GB/T2089-94 

constringent spring 

D1.8XD14X65 

70 

GB95-85 

flat washer C 

D8 

70.1  GB41-86 

1 Hexangular bolt C 

16 

M8 

71 

SGM-804-04 

spring handle 

plain round 

φ8/

Q235 

72 

GB91-86 

snap ring 

D2.5X20 

73 

SGM-804-02A-00 

Safety bolck1 

jointing parts 

74 

SGM-804-03 

Safty idler wheel 

   

75 

GB894.1-86 

Spring washer A 

D14 

75.1  SGM-802-01A-00 

beam 1 

jointing parts 

75.2  SGM-802-01B-00 

beam 2 

jointing parts 

76 

SGM-805-18 

Orientation bolt 

   

77 

SGM-805-07 

beam wheel 1 

   

78 

GB41-86 

1 Hexangular bolt C 

M12 

79 

SGM-803-A

new

 

cylinder hoop 

   

80 

GB41-86 

1 Hexangular bolt C 

M6 

81 

SGM-803-04 

Safty transmission pole clasp 

φ6/

Q235 

82 

GB818-85 

Z Cross bolt 

M5X12 

83 

GB96-85 

Big washer A & C 

D5 

84 

SGM-803-15 

Pose pump board 

   

85 

SGM-805-19 

steel cable 

L=13820 

86 

SGM-805-01 

Beam wheel 1 

   

87 

   

bush 1 

   

88 

SGM-805-03 

Beam wheel 3 

   

89 

   

bush 2 

   

90 

SGM-805-02 

beam wheel 2 

   

Содержание HFL4140E

Страница 1: ...this manual before operation You must read and understand the precautions for safety to protect your safety and any damage to your property ELECTRO HYDRAULIC 4 POST LIFT Installation Operation Mainte...

Страница 2: ......

Страница 3: ...r model HFL4140E As for the assurance of safety in design and construction of car lift read this Manual first Please make sure that this manual is delivered to end users for their implementation of sa...

Страница 4: ......

Страница 5: ...ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 4 2 POST ASSEMBLY 4 3 HYDRAULIC SYSTEM CONNECTION 4 4 ELECTRICAL SYSTEM CONNECTION 4 5 CABLE PRE ADJUSTMENT 4 6 SECURE THE POSTS TO THE GROUND 4 7 INSTALLING THE...

Страница 6: ...ii Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX B HYDRAULIC DIAGRAM APPENDIX C ELECTRICAL WIRING DIAGRAM APPENDIX D SPARE PARTS 24 25 26 TABLE OF CONTENTS...

Страница 7: ...he lift including the area reserved for the operator with the control panel The operator side is opposite the vehicle access side Rear side it is the side opposed the operator s one with the lift acce...

Страница 8: ...oss pieces are fitted with the following parts Return pulleys Fig 54 for the lift cable Mechanical safety devices wedges Fig 5 1 and Fig 5 2 The wedge Fig 5 2 will engage automatically during lifting...

Страница 9: ...access ramps Fig 6 4 pivoted to the platforms automatically reach a vertical position when the platforms lift thereby securing the vehicle also from the access end The following components are located...

Страница 10: ...4 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT Chapter 2 SPECIFICATIONS 2 1 OVERALL DIMENSION Fig 8 Overall Dimension...

Страница 11: ...The hydraulic oil reservoir is filled with mineral oil to ISO DIN 6743 4 contamination category no higher than class 18 15 according to ISO 4406 such as IP 2 2 TECHNICAL SPECIFICATION Driving Mode Ele...

Страница 12: ...tyres inclusive of bulge caused by weight of vehicle on ground 900 mm Caution the lower parts of the vehicle underbody could interfere with structural parts of the lift Take particular care in the ca...

Страница 13: ...persons beneath the cross pieces and or the platforms when they are moving or the presence of persons inside the danger zone indicated in Fig 11 is strictly prohibited The area occupied from the lift...

Страница 14: ...er to forward and backward movement of the load vehicle To protect against the consequences of longitudinal movement the lift is installed with fixed wheel stops at the front of the lift and pivoting...

Страница 15: ...l stop the movable part of the lift and the vehicle in its current position Fig 19 Fig 19 RISKS FOR PERSONNEL This heading illustrates potential risks for the operator maintenance fitter or any other...

Страница 16: ...s hazard may arise in the case of incorrect positioning of the vehicle on the platforms incorrect stopping of the vehicle or in the case of vehicles of dimensions that are not compatible with the capa...

Страница 17: ...ion RISK OF COMPONENT FAILURE DURING OPERATION The manufacturer has used appropriate materials and construction techniques in relation to the specified use of the machine in order to manufacture a rel...

Страница 18: ...Check Height 5000 mm min calculate also the height of the vehicles you intend to lift Distance from walls 800 mm min Working space 800 mm min CONTROL POSITION area Maintenance area Access Escape route...

Страница 19: ...ace the fixed platform Fig 29 8 on two trestles Fig 29 B C together with the two cross pieces Fig 29 5 6 4 Place the cross piece Fig 29 5 on trestle Fig 29 A and secure it to the fixed platform Fig 29...

Страница 20: ...Position the posts at the end of the cross pieces observing the numbering and the lay out shown in Fig 29 Fit the safety rods Fig 35 1 from the top of the posts inserting them between the rear face o...

Страница 21: ...motor rotation direction it should be the same of the one on the plate of the motor If the rotation direction isn t complying open the junction box again reverse two wires of the phases close it again...

Страница 22: ...lways install them close to the anchor holes Press LIFT button and complete the lift cycle During the cycle check that the cross pieces slide freely and without undue rubbing friction you may want to...

Страница 23: ...CHECKS Make sure the reservoir is filled with sufficient oil Check for leaks Make sure the cylinder is working properly N B If there is insufficient oil top up the reservoir to the correct level See C...

Страница 24: ...esired height During its travel the safety wedge release lever will remain in the rest position raised so that the wedges automatically engage with each slot of the safety rods STOPPING When a vehicle...

Страница 25: ...EXCLUSIVELY BY EXPERT PERSONNEL WITH A COMPLETE WORKING KNOWLEDGE OF THE LIFT When servicing the lift use all necessary or useful precautions to PREVENT ACCIDENTAL STARTING OF THE UNIT The power suppl...

Страница 26: ...ER SUPPLY DISCONNECTED AND A LOCKOUT ON THE MAIN SWITCH EVERY MONTH 1 HYDRAULIC POWER UNIT Check oil level using the dipstick fixed to the filler cap Top up if necessary through the filler hole until...

Страница 27: ...1 GENERAL INSPECTION Visual inspection of all structural and mechanical parts to assure that all is fault free and in good condition 2 ELECTRICAL SYSTEM Have the electrical system including motor wiri...

Страница 28: ...he up pushbutton Faulty pushbutton Unplug the lift and call service center Lift does not descent Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on securit...

Страница 29: ...D IN CHAPTER 3 ADOPTED ALSO DURING MACHINE ASSEMBLY The machine can only be scrapped by authorized technicians as in the case of assembly Used oil must be disposed off in compliance with the methods i...

Страница 30: ...24 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX B HYDRAULIC DIAGRAM...

Страница 31: ...25 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX C ELECTRICAL WIRING DIAGRAM 1Ph 3 Ph...

Страница 32: ...bservance of ALL SAFETY PRECAUTIONS listed in chapter 6 Maintenance and chapter 3 SAFETY Take all necessary steps to AVOID POWERING UP THE LIFT INADVERTENTLY ORDERING PROCEDURE FOR SPARE PARTS To orde...

Страница 33: ...27 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT 85 97 98 99 85 89 90 88 89 94 95 96 100 101 102 103 104 86 87 105 106 86 87 86 87 86 87 86 87...

Страница 34: ...tenance Manual HFL4140E 4 POST ALIGNMENT LIFT 4 84 82 83 81 80 79 78 40 41 52 77 76 75 1 77 75 2 74 75 73 72 71 69 70 70 1 68 67 66 64 65 63 62 61 61 1 59 60 58 56 57 54 55 53 52 51 50 49 48 47 46 44...

Страница 35: ...29 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 1 34 3 34 4 34 2...

Страница 36: ...8 D6 21 SGM 803 08 screw pole 1 8 6 Q235 22 GB4142 84 column screw spring 8 D1 6XD12XH88 8 23 SGM 803 07 00 ball bearing cover 2 jointing parts 24 SGM 803 05 00 active board 2 2 jointing parts 25 SGM...

Страница 37: ...olt C 8 M5 66 SGM 804 02B 00 Safety bolck 2 2 jointing parts 67 SGM 804 13 00 Safty screw pole1 2 jointing parts 68 SGM 804 06A 00 Handle safty 1 2 jointing parts 69 GB T2089 94 constringent spring 8...

Страница 38: ...0 Cable stable 1 jointing parts 95 SGM 805 13 cable block 2 1 96 SGM 805 12 cable block 1 1 97 GB70 85 inner hexangular screw 10 M8X60 98 GB95 85 flat washer C 10 D8 99 GB93 87 spring washer 10 D8 100...

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