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Installation/Operation & Maintenance Manual 

HFL4140E 4-POST ALIGNMENT LIFT

 

Screw  the  nuts  and  washers  onto  the  terminal 
blocks.  During  this  procedure,  make  sure  that  the 
cable  wheel  of  the  safety  wedge  are  correctly 
positioned on the lifting cables as shown in 

Fig. 38

 

Fig. 38 

 

4.3 HYDRAULIC SYSTEM CONNECTION 

Connect  high  pressure  rubber  hoses  of  the  main 
machine and rolling jack to the 3-way valve mounted 
on the hydraulic power unit with the washers and the 
drill  screw  to  equipment  and  tighten  it  fully  down. 

(Fig. 39)

 

 

Fig. 39 

 

4.4 ELECTRICAL SYSTEM CONNECTION 

Before  connecting  the  electric  system,  make  sure 
that: 

the  power  supply  plant  to  the  lift  is  equipped 
with  the  protection  devices  required  by  current 
standards in the country where the machinery is 
installed. 

Open  the  junction  box  of  the  motor  and  fit  the 
suitable  supply  cable  (min.  section  4x4  mm

2

through the relevant cable-holder placed. 

Once  checked  if  everything  is  complying,  close  the 
junction  box  and  check,  by  making  the  lift  rise,  the 

motor rotation direction: it should be the same of the 
one on the plate of the motor. 

If  the  rotation  direction  isn’t  complying,  open  the 

junction box again, reverse two wires of the phases, 
close it again and check the rotation direction. 

WARNING 

ALL THE ABOVE OPERATIONS MUST BE MADE 
ONLY BY SKILLED PERSONNEL. 

Before making any maneuvers: 

1)  Check  the  fluid  level,  and  fill  if  necessary  using 
mineral oil for hydraulic system ISO 32  - H-LP DIN 
51525. 

2)  Check  the  rotation  direction  of  the  motor  by 
pushing the lifting pushbutton momentarily. 

WARNING:  prolonged  rotation  in  the  wrong 
direction can seriously damage the pump. 

3)  Adjust  the  opening  of  the  wedges.  Keeping  the 
lowering lever pressed, check the distance between 
the  safety  device  and  the  rod  is  5  mm.  A  lesser 
space could cause the safety device hooking. 

 

Fig. 40 

 

4.5 CABLE PRE-ADJUSTMENT 

Press the lifting button on motor to make the lift rise 
until clearing the wedges. 

Position  the  lift  so  that  the  four  wedges  are  firmly 
seated  in  the  slots  on  the  safety  rods 

(

Fig.  41-3)

Adjust the nuts 

(Fig.  41-2) 

on the terminal blocks of 

the  lift  cables 

(Fig.  41-4) 

to  level  the  platforms  so 

that the entire surface of the movable section of the 
lift is perfectly level. 

Содержание HFL4140E

Страница 1: ...this manual before operation You must read and understand the precautions for safety to protect your safety and any damage to your property ELECTRO HYDRAULIC 4 POST LIFT Installation Operation Mainte...

Страница 2: ......

Страница 3: ...r model HFL4140E As for the assurance of safety in design and construction of car lift read this Manual first Please make sure that this manual is delivered to end users for their implementation of sa...

Страница 4: ......

Страница 5: ...ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 4 2 POST ASSEMBLY 4 3 HYDRAULIC SYSTEM CONNECTION 4 4 ELECTRICAL SYSTEM CONNECTION 4 5 CABLE PRE ADJUSTMENT 4 6 SECURE THE POSTS TO THE GROUND 4 7 INSTALLING THE...

Страница 6: ...ii Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX B HYDRAULIC DIAGRAM APPENDIX C ELECTRICAL WIRING DIAGRAM APPENDIX D SPARE PARTS 24 25 26 TABLE OF CONTENTS...

Страница 7: ...he lift including the area reserved for the operator with the control panel The operator side is opposite the vehicle access side Rear side it is the side opposed the operator s one with the lift acce...

Страница 8: ...oss pieces are fitted with the following parts Return pulleys Fig 54 for the lift cable Mechanical safety devices wedges Fig 5 1 and Fig 5 2 The wedge Fig 5 2 will engage automatically during lifting...

Страница 9: ...access ramps Fig 6 4 pivoted to the platforms automatically reach a vertical position when the platforms lift thereby securing the vehicle also from the access end The following components are located...

Страница 10: ...4 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT Chapter 2 SPECIFICATIONS 2 1 OVERALL DIMENSION Fig 8 Overall Dimension...

Страница 11: ...The hydraulic oil reservoir is filled with mineral oil to ISO DIN 6743 4 contamination category no higher than class 18 15 according to ISO 4406 such as IP 2 2 TECHNICAL SPECIFICATION Driving Mode Ele...

Страница 12: ...tyres inclusive of bulge caused by weight of vehicle on ground 900 mm Caution the lower parts of the vehicle underbody could interfere with structural parts of the lift Take particular care in the ca...

Страница 13: ...persons beneath the cross pieces and or the platforms when they are moving or the presence of persons inside the danger zone indicated in Fig 11 is strictly prohibited The area occupied from the lift...

Страница 14: ...er to forward and backward movement of the load vehicle To protect against the consequences of longitudinal movement the lift is installed with fixed wheel stops at the front of the lift and pivoting...

Страница 15: ...l stop the movable part of the lift and the vehicle in its current position Fig 19 Fig 19 RISKS FOR PERSONNEL This heading illustrates potential risks for the operator maintenance fitter or any other...

Страница 16: ...s hazard may arise in the case of incorrect positioning of the vehicle on the platforms incorrect stopping of the vehicle or in the case of vehicles of dimensions that are not compatible with the capa...

Страница 17: ...ion RISK OF COMPONENT FAILURE DURING OPERATION The manufacturer has used appropriate materials and construction techniques in relation to the specified use of the machine in order to manufacture a rel...

Страница 18: ...Check Height 5000 mm min calculate also the height of the vehicles you intend to lift Distance from walls 800 mm min Working space 800 mm min CONTROL POSITION area Maintenance area Access Escape route...

Страница 19: ...ace the fixed platform Fig 29 8 on two trestles Fig 29 B C together with the two cross pieces Fig 29 5 6 4 Place the cross piece Fig 29 5 on trestle Fig 29 A and secure it to the fixed platform Fig 29...

Страница 20: ...Position the posts at the end of the cross pieces observing the numbering and the lay out shown in Fig 29 Fit the safety rods Fig 35 1 from the top of the posts inserting them between the rear face o...

Страница 21: ...motor rotation direction it should be the same of the one on the plate of the motor If the rotation direction isn t complying open the junction box again reverse two wires of the phases close it again...

Страница 22: ...lways install them close to the anchor holes Press LIFT button and complete the lift cycle During the cycle check that the cross pieces slide freely and without undue rubbing friction you may want to...

Страница 23: ...CHECKS Make sure the reservoir is filled with sufficient oil Check for leaks Make sure the cylinder is working properly N B If there is insufficient oil top up the reservoir to the correct level See C...

Страница 24: ...esired height During its travel the safety wedge release lever will remain in the rest position raised so that the wedges automatically engage with each slot of the safety rods STOPPING When a vehicle...

Страница 25: ...EXCLUSIVELY BY EXPERT PERSONNEL WITH A COMPLETE WORKING KNOWLEDGE OF THE LIFT When servicing the lift use all necessary or useful precautions to PREVENT ACCIDENTAL STARTING OF THE UNIT The power suppl...

Страница 26: ...ER SUPPLY DISCONNECTED AND A LOCKOUT ON THE MAIN SWITCH EVERY MONTH 1 HYDRAULIC POWER UNIT Check oil level using the dipstick fixed to the filler cap Top up if necessary through the filler hole until...

Страница 27: ...1 GENERAL INSPECTION Visual inspection of all structural and mechanical parts to assure that all is fault free and in good condition 2 ELECTRICAL SYSTEM Have the electrical system including motor wiri...

Страница 28: ...he up pushbutton Faulty pushbutton Unplug the lift and call service center Lift does not descent Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on securit...

Страница 29: ...D IN CHAPTER 3 ADOPTED ALSO DURING MACHINE ASSEMBLY The machine can only be scrapped by authorized technicians as in the case of assembly Used oil must be disposed off in compliance with the methods i...

Страница 30: ...24 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX B HYDRAULIC DIAGRAM...

Страница 31: ...25 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX C ELECTRICAL WIRING DIAGRAM 1Ph 3 Ph...

Страница 32: ...bservance of ALL SAFETY PRECAUTIONS listed in chapter 6 Maintenance and chapter 3 SAFETY Take all necessary steps to AVOID POWERING UP THE LIFT INADVERTENTLY ORDERING PROCEDURE FOR SPARE PARTS To orde...

Страница 33: ...27 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT 85 97 98 99 85 89 90 88 89 94 95 96 100 101 102 103 104 86 87 105 106 86 87 86 87 86 87 86 87...

Страница 34: ...tenance Manual HFL4140E 4 POST ALIGNMENT LIFT 4 84 82 83 81 80 79 78 40 41 52 77 76 75 1 77 75 2 74 75 73 72 71 69 70 70 1 68 67 66 64 65 63 62 61 61 1 59 60 58 56 57 54 55 53 52 51 50 49 48 47 46 44...

Страница 35: ...29 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 1 34 3 34 4 34 2...

Страница 36: ...8 D6 21 SGM 803 08 screw pole 1 8 6 Q235 22 GB4142 84 column screw spring 8 D1 6XD12XH88 8 23 SGM 803 07 00 ball bearing cover 2 jointing parts 24 SGM 803 05 00 active board 2 2 jointing parts 25 SGM...

Страница 37: ...olt C 8 M5 66 SGM 804 02B 00 Safety bolck 2 2 jointing parts 67 SGM 804 13 00 Safty screw pole1 2 jointing parts 68 SGM 804 06A 00 Handle safty 1 2 jointing parts 69 GB T2089 94 constringent spring 8...

Страница 38: ...0 Cable stable 1 jointing parts 95 SGM 805 13 cable block 2 1 96 SGM 805 12 cable block 1 1 97 GB70 85 inner hexangular screw 10 M8X60 98 GB95 85 flat washer C 10 D8 99 GB93 87 spring washer 10 D8 100...

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