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Access Rail System – R32 

5b Rail and fastener specifications -

 IN10459 rail uses M10 (3/8") countersunk fasteners. 

5c Fastener material - 

All rail listed in this manual is designed to use stainless steel fasteners with Grade A4 70 

(316) or Grade A2 70 (304) specification or greater. Harken does not recommend using aluminum fasteners for 

installation. The installer is responsible for the use of non-stainless steel fasteners and could be held liable. Fasteners 

must be designed to meet the requirements of controlling work at height regulations for country of use.    

IMPORTANT! 

Use an anti corrosion paste on the fastener head to prevent galvanic corrosion between fastener and 

rail. Do not use for nuts on fastener.

5d Fastener spacing -

 Rail is supplied with mounting holes every 100 mm (3.94"). The Access Rail system has 

been tested and certified to EN795-2012 and CEN/TS 16415:2013 and proven capable of supporting up to four (4) 

users per three (3) meter rail segment with fasteners at 300 mm (11.8")centers. 

5a General comments and responsibility 

- Installers are responsible for planning, installing and testing 

installation. Following are guidelines related to the assembly of Harken parts. 

The fastening of the rail must be made by the installer in the manner defined by the designer (engineer enabled) 

who is responsible for the design of the system and the related certification. It is not possible to define a standard 

number and type of fasteners, as this is dependent on the material into which the rail is installed, the intended 

purpose, and the subsequent maximum load requirement of that purpose.

5f Horizontal rail mounting

 - The rail must be mounted 

horizontally, with a maximum angle of 5° to the horizon.  

 

5e Joining rail segments - 

Fasten each rail segment in 

the last fastener hole near the splice link IN3198. The 

splice link is not structural and is used only to maintain 

alignment and linearity of the individual rail segments. 

Splice link

Fastener

Fastener

5°

5 - RAIL INSTALLATION GUIDELINES

Содержание R32

Страница 1: ...tructions before using this equipment They provide proper use inspection and maintenance information Alterations or misuse of this equipment or failure to follow these instructions may result in a fal...

Страница 2: ...readlocking fasteners e Preventing corrosion between fasteners and rail f Installing endstops g Using removable endstops h Loading trolley assembly on rail Page 7 Installation testing 15 a Objective b...

Страница 3: ...ch component of the system The user must read and understand these instructions before using this equipment They provide proper use inspection and maintenance information Alterations or misuse of this...

Страница 4: ...steners Endstop Splice link ft in m in mm in mm IN10459 CLR Pinstop rail for countersunk fasteners 9 10 1 16 3 3 15 16 100 3 8 FH 10 FH IN3212 IN185 IN3198 Use only endstops listed above To order blac...

Страница 5: ...or single person use It consists of a fall arrest trolley 1 joined to the working trolley 2 using a permanent coupler 1 2 1 Fall arrest trolley Used with full body safety harness 2 Working Trolley Use...

Страница 6: ...here must be sufficient clearance below the user to arrest a fall before the user strikes the ground or other obstruction Height of user plus extended safety lanyard length must not be more than the h...

Страница 7: ...Other system requirements Connectors hooks carabiners and D rings must be capable of supporting at least 22 kN 5000 lb in accordance with EN362 Personal fall arrest systems used with this equipment mu...

Страница 8: ...responsibility for the consequences of failed installations including but not limited to personal injuries costs or any related damages or from failed alternative installation methods The Harken Acces...

Страница 9: ...tatic test There is no drop load The trolley is not expected to move under these conditions 4g After testing removing from service Purchase a separate trolley and rail for proof testing After testing...

Страница 10: ...supporting up to four 4 users per three 3 meter rail segment with fasteners at 300 mm 11 8 centers 5a General comments and responsibility Installers are responsible for planning installing and testin...

Страница 11: ...end of rail to load trolley assembly 5 RAIL INSTALLATION GUIDELINES Continued 5g Thermal expansion It is the responsibility of the system designer qualified engineer to carefully evaluate the thermal...

Страница 12: ...mounted at various angles on the horizontal mounting structure Rail can be ceiling mounted floor mounted or wall mounted 5j Angled wall mount An angled wall mount must be limited to a maximum of 15 of...

Страница 13: ...Use transfer punch to mark hole centers Hold rail in alignment until secured with spring or C clamps when marking and drilling holes 6d Threadlocking fasteners Always use threadlocking solution or lo...

Страница 14: ...w user to easily remove trolley assemblies for storage away from the elements and for switching trolley assemblies from one rail to another You must follow instructions and heed warnings A Retain all...

Страница 15: ...installation and then annual inspections each year thereafter Follow careful inspection procedures of trolley assemblies as previously Additionally perform torque testing of rail fasteners on an annu...

Страница 16: ...ory 8 TRAINING AND ACCESS TO MANUAL 9 USING SYSTEM 9c Connection requirements When using a hook with positive locking mechanism to connect to trolley shackle ensure roll out cannot occur Roll out occu...

Страница 17: ...a pinstop hole can result in a fall which could result in severe injury or death INCORRECT CORRECT 9d Operating pinstop Lift pinstop and rotate to lock it out Trolley will roll freely To secure troll...

Страница 18: ...re each use If the rail has visible dirt or feels gritty clean the rail ahead of your travel as part of your maintenance Use soapy water and flush thoroughly with water directing spray away from troll...

Страница 19: ...nspect ball bearings If trolley assembly has been removed from rail make sure each trolley contains all 72 balls Do not load trolley onto rail and use trolley assembly if balls are missing IMPORTANT I...

Страница 20: ...al for advice Use Torlon balls only Inspect all parts of shackles carefully 13a Inspect trolleys for damage Remove and inspect trolleys for damage corrosion strength and operation Inspect shackles car...

Страница 21: ...mbly on edge with retaining clip in place Do not remove retaining clip Gently push one ball at a time into trolley from center of clip Allow balls to roll into return race and insert remaining balls D...

Страница 22: ...e the balls to distribute OneDrop ball conditioner Do not use spray lubricants because ball bearings may skid not roll It is important to clean trolley as excessive build up of grease dirt and salt wi...

Страница 23: ...691 3320 262 701 5780 harken harken com www harken com Year of Manufacture Purchase Date Date First Put Into Use Other important information i e document number EXAMINATION REPAIR HISTORY Date Reason...

Страница 24: ...led at building site Street n City Prov Zip DECLARES to have received from the installing company The manual of use and maintenance of the system together with the attachments provided Provided end us...

Страница 25: ...ing the Harken Access Rail system that the user read this Use and Maintenance manual and complete the register below It is mandatory to complete the register below in order to Regulate and record acce...

Страница 26: ...dically inspected according to the instructions provided by the manufacturer as described in this manual Extraordinary maintenance goes beyond normal maintenance and includes component replacement fas...

Страница 27: ...uct as specified in the warranty booklet service booklet manuals catalogue or other literature available from HARKEN The LIMITED WARRANTY does not apply to and neither shall HARKEN have any liability...

Страница 28: ...tion Code System Design and Best Practices ANSI Z359 Fall Protection Code OSHA 29CFR Laws and Regulations EN358 Personal protective equipment for work positioning and prevention of falls from a height...

Страница 29: ...tions and Lifting Equipment Regulations 1998 LOLER contain wide ranging requirements on all aspects of carrying out lifting operations including all rope access The Management of Health and Safety at...

Страница 30: ...r Devices also tested to and found to meet requirements of EN795 1996 clauses 4 2 and 4 3 4 for a Class D system and is identical to the product which is the subject of EC certificate of conformity No...

Страница 31: ......

Страница 32: ...l com Email harken harken com EU Representatives Harken UK Ltd Bearing House Ampress Lane Lymington Hampshire S041 8LW England Telephone 44 01590 689122 Fax 44 01590 610274 Web www harken co uk Email...

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