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Access Rail System – R27 

6) Inspection

WARNING! If car has been removed from rail 

some balls may be lost. Do not use cars if balls 

are missing. Cars with missing balls may come 

off rail resulting in a fall, severe injury and 

death.

 See page 8.

B) Inspect Pivot Pin Retaining Screws in cars and 

coupler. Make sure Coupler/Pivot Pin Retaining Screws 

have not loosened and are tightened securely in coupler. 

If loose, remove screw, apply Red Loctite

®

 and tighten.

CORRECT

INCORRECT

E

E

If car has been removed from rail, make sure car 

contains all 60 balls. Do not load car assembly if  

balls are missing.

WARNING! If all screws are not fastened securely, 

rail can separate from mounting surface  

resulting in a fall, severe injury and death. 

C)

 

Inspect shackles for signs of corrosion, cracks, or 

elongation. If damaged, do not use. Damaged shackles 

can indicate that car was overloaded. Return complete 

car assembly to one of the service centers/recertification  

centers listed on back of manual for advice.
D) Check all rail screws to make sure they have not 

loosened and are flush with top of rail. Screws must be 

flush with top of rail to allow cars to roll smoothly. 

Loose screws can also compromise system safety.

WARNING! If screws loosen, shackle pivot pin can 

move, allowing shackle to suddenly release from 

car resulting in a fall, severe injury and death.

CORRECT

INCORRECT

B

B

CORRECT

INCORRECT

B

B

INCORRECT

B

E) Inspect endstop screws to make sure they have not 

loosened and are flush with top of endstop.

WARNING! If endstop screws loosen cars can 

roll off end of rail resulting in a fall, severe 

injury and death. 

Содержание R27

Страница 1: ...s have serial numbers of A0633 and B0768 WARNING This product is part of a personal fall arrest system The user must follow the manufacturer s instructions for each component of the system These instr...

Страница 2: ...d finish Add CLEAR to part number for clear anodizing Socket Head Cap Screw Rail and Accessories Car Assembly Part No Description Length Width Maximum working load Comments mm in mm in kg lb HC9606 R2...

Страница 3: ...pment is designed for use with Harken approved components Substitutions or replacements made with non approved components may jeopardize compatibility of equipment and may affect the safety and reliab...

Страница 4: ...ted working load and wear RAIL INSTALLATION This Access Rail system should be installed only by a competent person or competent organization All rail listed in this manual is designed to use stainless...

Страница 5: ...t be provided to the user of this equipment The user must read and understand these instructions before using this equipment Manufactur er s instructions must be followed for proper use and maintenanc...

Страница 6: ...l severe injury and death C Inspect shackles for signs of corrosion cracks or elongation If damaged do not use Damaged shackles can indicate that car was overloaded Return complete car assembly to one...

Страница 7: ...ar so Pivot Pin slides out C Remove shackle and inspect If it shows any sign of corrosion cracking or wear return complete car assembly to a service recertification center listed on the back of this m...

Страница 8: ...se contact manufacturer for further advice 6 Inspection Car Balls Car Balls Order Balls Set Ball HC9606 60 Torlon 1526 25 5 16 8mm HC9565 HC9608 60 Torlon 1526 25 5 16 8mm Inspect cars Torlon ball bea...

Страница 9: ...rops of McLube OneDrop Roll car back and forth to distribute Do not use spray lubricants because ball bearings may skid not roll It is important to clean car as excessive build up of grease dirt and s...

Страница 10: ...AMINATION REPAIR HISTORY Date Reason for Entry Periodic exam or repair Defect notes repairs carried out and other important information Name and signature of compentent person Date of next periodic ex...

Страница 11: ...Access Rail System R27 11 Drawing H 49971...

Страница 12: ...nd trolley system designed for sail handling to enable window cleaning or other overside maintenance to be undertaken 1 MARINE GUIDANCE NOTE MGN 422 M Use of Equipment to Undertake Work Over the Side...

Страница 13: ...raveller designed to accommodate a single line such as a harness One of the travellers is fitted with a locking device The device which locks the traveller in position along the rail rail must ONLY be...

Страница 14: ...44 0 23 8032 9251 e mail seafarer s h mcga gov uk General Inquiries infoline mcga gov uk MCA Website Address www mcga gov uk File Ref MC122 6 0026 Published September 2010 Please note that all address...

Страница 15: ...When selecting work equipment the employer is required to take into account the conditions under which the work is to be undertaken and the characteristics of that work as well as having regard to an...

Страница 16: ...ss chair attached to dditional Options traveller or ar Connector Plate 7 1 Use a full body safety harness atta access traveller with lock ust meet Full body safety harness m CE ANSI support standards...

Страница 17: ...cal principals A Any safety equipment or lifting device must have its installation inspected and surveyed as per standard industry practice Likewise periodic inspection is necessary to ensure nothing...

Страница 18: ...iii Hold for 3 minutes without deformation paying particular to rail fastener stability iv Drain unload water bag move and repeat in two further locations or sample pieces v The system should remain f...

Страница 19: ...dentification Fixing device Schematic installation plan A declaration by the installer that it is Installed in accordance with manufacturer s instructions Carried out in accordance to plan Fixed as sp...

Страница 20: ...or workmanship that did not exist when the product was first delivered defects in material or workmanship that are manifested outside the warranty period defects which are not reported to HARKEN withi...

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