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Access Rail System – R27 

3) Installation

PLAn SYSTEM

Consider all factors that will affect safety during use of this equipment.
Rail must be laid out and positioned as determined by a naval architect  

or other suitably qualified person.
User must ensure that distance required to arrest fall is less than 

obstruction below. Height of user plus extended safety lanyard length 

must not be more than the height from rail to ground minus 2 m (6.5 ft).

Installer shall ensure suitability of base materials into which rail is fixed and that it is capable of sustaining test 

force as detailed in standard EN 795:2012.
The following publications give detailed information to ensure safe and legally compliant installation. EN 795:2012 

– Protection against falls from a height – Anchor devices – Requirements and Testing. BS 7883:2005 – Code of 

practice for the design, selection, installation, use and maintenance of anchor devices conforming to BS EN 795. 

MGN422 (M) – Use of Equipment to undertake work over the side on yachts and other vessels. (see Appendix A). 

Harken External Access System – Installation and Proof Testing Advice. (see Appendix B).
Avoid attaching system components where suspension and/or fall arrest rope may come  

in contact with, or abrade against, unprotected sharp edges.

HC1057 CAR ASSEMBLY/WHEEL TOggLE

This car is designed to run along a surface, mounted so that the toggle  

overhangs the edge. Ensure that the whole wheel width is in good contact  

with the surface to which the rail is attached. Ensure that the surface is  

strong enough to sustain the expected working load and wear.

RAIL InSTALLATIOn

This Access Rail system should be installed only by a competent person or competent organization.
All rail listed in this manual is designed to use stainless steel fasteners. Attachment to vessel  

must be in accordance with MGN 422(M). Harken does not recommend installing with aluminum 

fasteners. Use of non stainless steel fasteners is at the liability of the installer and must be designed 

to meet the requirements of MGN 422(M) in Appendix A and Proof Testing in Appendix B.
Always use threadlocking solution or locknuts.
Precise rail alignment at joints is critical for smooth-running cars. Use Splice Links, Part 

1649 (1643 rail) or Part 1651 (1650 rail), and round rods and spring clamps to align rail 

during installation. Use transfer punch to mark hole centers. Keep rail in alignment, until 

secured, with spring or "C" clamps when marking, drilling holes and inserting fasteners.
To prevent cars from rolling off rail, fasten endstops to rail ends using M8 (5/16") 

stainless steel fasteners.
All rail and endstop fasteners must be coated with an anti-corrosion compound such as Tef-Gel

®

.

Installer must ensure that instructions and limitations of use are clearly displayed close to system. This should 

include a statement that it is designed exclusively for use of personal protective equipment.

Rail should run horizontal to water plane, but can be mounted at various angles on this horizontal structure.

INCORRECT

CORRECT

Ceiling Mount

Wall Mount

Mounted on angle: 
cars with wheel 
toggle face outward

Mounted in recess: cars with wheel 
toggle for loading over an edge

Wheel Toggle Car

Use transfer punch to mark 

hole centers. Hold rail in 

alignment, until secured, with 

spring or "C" clamps when 

marking and drilling holes.

Содержание R27

Страница 1: ...s have serial numbers of A0633 and B0768 WARNING This product is part of a personal fall arrest system The user must follow the manufacturer s instructions for each component of the system These instr...

Страница 2: ...d finish Add CLEAR to part number for clear anodizing Socket Head Cap Screw Rail and Accessories Car Assembly Part No Description Length Width Maximum working load Comments mm in mm in kg lb HC9606 R2...

Страница 3: ...pment is designed for use with Harken approved components Substitutions or replacements made with non approved components may jeopardize compatibility of equipment and may affect the safety and reliab...

Страница 4: ...ted working load and wear RAIL INSTALLATION This Access Rail system should be installed only by a competent person or competent organization All rail listed in this manual is designed to use stainless...

Страница 5: ...t be provided to the user of this equipment The user must read and understand these instructions before using this equipment Manufactur er s instructions must be followed for proper use and maintenanc...

Страница 6: ...l severe injury and death C Inspect shackles for signs of corrosion cracks or elongation If damaged do not use Damaged shackles can indicate that car was overloaded Return complete car assembly to one...

Страница 7: ...ar so Pivot Pin slides out C Remove shackle and inspect If it shows any sign of corrosion cracking or wear return complete car assembly to a service recertification center listed on the back of this m...

Страница 8: ...se contact manufacturer for further advice 6 Inspection Car Balls Car Balls Order Balls Set Ball HC9606 60 Torlon 1526 25 5 16 8mm HC9565 HC9608 60 Torlon 1526 25 5 16 8mm Inspect cars Torlon ball bea...

Страница 9: ...rops of McLube OneDrop Roll car back and forth to distribute Do not use spray lubricants because ball bearings may skid not roll It is important to clean car as excessive build up of grease dirt and s...

Страница 10: ...AMINATION REPAIR HISTORY Date Reason for Entry Periodic exam or repair Defect notes repairs carried out and other important information Name and signature of compentent person Date of next periodic ex...

Страница 11: ...Access Rail System R27 11 Drawing H 49971...

Страница 12: ...nd trolley system designed for sail handling to enable window cleaning or other overside maintenance to be undertaken 1 MARINE GUIDANCE NOTE MGN 422 M Use of Equipment to Undertake Work Over the Side...

Страница 13: ...raveller designed to accommodate a single line such as a harness One of the travellers is fitted with a locking device The device which locks the traveller in position along the rail rail must ONLY be...

Страница 14: ...44 0 23 8032 9251 e mail seafarer s h mcga gov uk General Inquiries infoline mcga gov uk MCA Website Address www mcga gov uk File Ref MC122 6 0026 Published September 2010 Please note that all address...

Страница 15: ...When selecting work equipment the employer is required to take into account the conditions under which the work is to be undertaken and the characteristics of that work as well as having regard to an...

Страница 16: ...ss chair attached to dditional Options traveller or ar Connector Plate 7 1 Use a full body safety harness atta access traveller with lock ust meet Full body safety harness m CE ANSI support standards...

Страница 17: ...cal principals A Any safety equipment or lifting device must have its installation inspected and surveyed as per standard industry practice Likewise periodic inspection is necessary to ensure nothing...

Страница 18: ...iii Hold for 3 minutes without deformation paying particular to rail fastener stability iv Drain unload water bag move and repeat in two further locations or sample pieces v The system should remain f...

Страница 19: ...dentification Fixing device Schematic installation plan A declaration by the installer that it is Installed in accordance with manufacturer s instructions Carried out in accordance to plan Fixed as sp...

Страница 20: ...or workmanship that did not exist when the product was first delivered defects in material or workmanship that are manifested outside the warranty period defects which are not reported to HARKEN withi...

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