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9

Performa

 Winch 

80.3 STP

Installation and Maintenance Manual - Mod.A

Maintenance

Washing

Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into 
contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos or stickers on the winches. Do not 
use polishes or abrasive pastes on anodised, chromed plated or plastics surfaces.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so 
that water does not collect.

Maintenance table

Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of 
the winch with a part that is not original.

WARNING!

Periodic maintenance must be carried out regularly. Lack of adequate maintenance shortens 
the life of the winch, can cause serious injury and also invalidate the winch warranty. 
Installation and maintenance of winches must be carried out exclusively by specialized personnel.
In the case of doubt contact Harken

®

 Tech Service at [email protected]

Disassembly procedure

Tools needed:

One medium flat-bladed screwdriver
A number six hex key
Rags

To identify the various parts refer to the exploded view at the end of this Manual.

 Torque to apply when assembling

Carry out 

Installation procedure

 (page 4) as shown in the paragraph on winch installation and 

then do the following:

Maintenance

14. Slide out the assy pawls carrier 3 speed

15. Slide out the assy ratchet hub 2nd speed

Содержание Performa Winch 80.3 STP

Страница 1: ...Performa Winch 80 3 STP Installation and Maintenance Manual MRPW A...

Страница 2: ...3 Maximum working load 3 Outline 3 Installation 4 Installation Procedure 5 Positioning the self tailing arm 8 Maintenance 9 Washing 9 Maintenance table 9 Disassembly procedure 9 Exploded view with mai...

Страница 3: ...at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technica...

Страница 4: ...se severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners o...

Страница 5: ...Hexagon Head HH cap screws Tools needed One medium flat bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual Torque to apply...

Страница 6: ...Mod A 6 Unscrew the three screws n 43 20 Nm 177 lb in 9 Slide out the assy flange n 19 8 Unscrew the six screws n 23 7 Slide out the drum n 41 and the roller bearing n 17 5 Remove the stripper arm n 4...

Страница 7: ...7 Performa Winch 80 3 STP Installation and Maintenance Manual Mod A 12 Unscrew the six screws n 22 20 Nm 177 lb in 13 Slide out the drum support n 15 11 Slide out the roller bearing n 18...

Страница 8: ...holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the winch following the steps in Installation procedure page 5 in the r...

Страница 9: ...mpletely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not origin...

Страница 10: ...enance Manual Mod A 16 Remove the washer n 10 17 Slide out roller bearings n 2 and gear n 13 18 Remove the roller bearing n 2 and the washer n 14 19 Remove the roller bearing n 2 and the washer n 10 2...

Страница 11: ...lide out the assy pinion n 9 23 Remove the gear n 4 24 Remove the washer n 3 25 Remove the roller bearing n 2 26 Remove the central shaft n 24 and the spacer n 27 27 Remove washers n 25 and n 26 Impor...

Страница 12: ...c parts in fresh water Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of...

Страница 13: ...n grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quan...

Страница 14: ...ition When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards...

Страница 15: ...for which the parts are required The serial number of the winch is printed on a plate on the drum support of the winch Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755...

Страница 16: ...16 Performa Winch 80 3 STP Installation and Maintenance Manual Mod A 41 46 44 17 40 31 19 43 30 42 16 15 23 22 18 45 47 47 Exploded view 1 2...

Страница 17: ...17 Performa Winch 80 3 STP Installation and Maintenance Manual Mod A 47 47 1 25 26 24 10 3 8 11 7 4 14 2 27 5 28 9 32 29 37 20 38 36 39 21 10 2 6 7 12 7 6 8 13 2 10 6 35 34 33 2 Exploded view 2 2...

Страница 18: ...x 26x1 5 26 1 S402050004 Washer 25 2x 61x2 4 27 1 S405860080 Spacer 28 1 1 A94055700 S455420081 Assembly Pinion Z14 Pinion Z14 Bushing 24 5x 28 5x27 29 1 S405620004 Hub 2nd ratchet Pos Q ty Code Descr...

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