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Ball Replacement Chart

Position car on edge with 

retaining clip in place. Gently 

push one ball at a time into 

car from center of clip. Allow 

balls to roll into return race 

and insert remaining balls. 

Do not overfill the car!

Loading Ball Bearings into CB Cars

Printed in USA 

4924  11/13 

Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by 

squirting a detergent/water solution into center openings. Roll car back and forth to  

distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two 

drops of McLube

®

 OneDrop

 to ball contact surfaces of track. Roll car back and 

forth through OneDrop

 several times to distribute onto bearings. Wipe remaining 

OneDrop

 off track. OneDrop

 is preferred but you can also use one to two drops of a 

light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water. 
Important! Exposure to some teak cleaners and other caustic solutions can result  

in discoloration of part and is not covered under the Harken warranty.

For additional safety, maintenance and warranty information see www.harken.com or 

the Harken

®

 catalog.

Maintenance

Warranty

Inspect

Frequently inspect shackles and control block fittings for signs of fatigue and replace as 

necessary. Make sure every installation includes Harken track end stops. Arrange control 

tackle so cars do not hit end stops under load.

Car

Series

Balls/Car

Balls

Order

Balls/Set

Ball Ø

3160/3163/3164

3000

50

Torlon

547

25

3/8"(10mm)

3161/3165/3166

4500

72

Torlon

547

25

3/8"(10mm)

3172

2 x 4500

144

Torlon

547

25

3/8"(10mm)

3167

5000

90

Torlon

547

25

3/8"(10mm)

Ball Replacement Chart

Position car on edge with 

retaining clip in place. Gently 

push one ball at a time into 

car from center of clip. Allow 

balls to roll into return race 

and insert remaining balls. 

Do not overfill the car!

Loading Ball Bearings into CB Cars

Printed in USA 

4924  11/13 

Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by 

squirting a detergent/water solution into center openings. Roll car back and forth to  

distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two 

drops of McLube

®

 OneDrop

 to ball contact surfaces of track. Roll car back and 

forth through OneDrop

 several times to distribute onto bearings. Wipe remaining 

OneDrop

 off track. OneDrop

 is preferred but you can also use one to two drops of a 

light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water. 
Important! Exposure to some teak cleaners and other caustic solutions can result  

in discoloration of part and is not covered under the Harken warranty.

For additional safety, maintenance and warranty information see www.harken.com or 

the Harken

®

 catalog.

Maintenance

Warranty

Inspect

Frequently inspect shackles and control block fittings for signs of fatigue and replace as 

necessary. Make sure every installation includes Harken track end stops. Arrange control 

tackle so cars do not hit end stops under load.

Car

Series

Balls/Car

Balls

Order

Balls/Set

Ball Ø

3160/3163/3164

3000

50

Torlon

547

25

3/8"(10mm)

3161/3165/3166

4500

72

Torlon

547

25

3/8"(10mm)

3172

2 x 4500

144

Torlon

547

25

3/8"(10mm)

3167

5000

90

Torlon

547

25

3/8"(10mm)

Ball Replacement Chart

Position car on edge with 

retaining clip in place. Gently 

push one ball at a time into 

car from center of clip. Allow 

balls to roll into return race 

and insert remaining balls. 

Do not overfill the car!

Loading Ball Bearings into CB Cars

Printed in USA 

4924  11/13 

Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by 

squirting a detergent/water solution into center openings. Roll car back and forth to  

distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two 

drops of McLube

®

 OneDrop

 to ball contact surfaces of track. Roll car back and 

forth through OneDrop

 several times to distribute onto bearings. Wipe remaining 

OneDrop

 off track. OneDrop

 is preferred but you can also use one to two drops of a 

light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water. 
Important! Exposure to some teak cleaners and other caustic solutions can result  

in discoloration of part and is not covered under the Harken warranty.

For additional safety, maintenance and warranty information see www.harken.com or 

the Harken

®

 catalog.

Maintenance

Warranty

Inspect

Frequently inspect shackles and control block fittings for signs of fatigue and replace as 

necessary. Make sure every installation includes Harken track end stops. Arrange control 

tackle so cars do not hit end stops under load.

Car

Series

Balls/Car

Balls

Order

Balls/Set

Ball Ø

3160/3163/3164

3000

50

Torlon

547

25

3/8"(10mm)

3161/3165/3166

4500

72

Torlon

547

25

3/8"(10mm)

3172

2 x 4500

144

Torlon

547

25

3/8"(10mm)

3167

5000

90

Torlon

547

25

3/8"(10mm)

Ball Replacement Chart

Position car on edge with 

retaining clip in place. Gently 

push one ball at a time into 

car from center of clip. Allow 

balls to roll into return race 

and insert remaining balls. 

Do not overfill the car!

Loading Ball Bearings into CB Cars

Printed in USA 

4924  11/13 

Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by 

squirting a detergent/water solution into center openings. Roll car back and forth to  

distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two 

drops of McLube

®

 OneDrop

 to ball contact surfaces of track. Roll car back and 

forth through OneDrop

 several times to distribute onto bearings. Wipe remaining 

OneDrop

 off track. OneDrop

 is preferred but you can also use one to two drops of a 

light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water. 
Important! Exposure to some teak cleaners and other caustic solutions can result  

in discoloration of part and is not covered under the Harken warranty.

For additional safety, maintenance and warranty information see www.harken.com or 

the Harken

®

 catalog.

Maintenance

Warranty

Inspect

Frequently inspect shackles and control block fittings for signs of fatigue and replace as 

necessary. Make sure every installation includes Harken track end stops. Arrange control 

tackle so cars do not hit end stops under load.

Car

Series

Balls/Car

Balls

Order

Balls/Set

Ball Ø

3160/3163/3164

3000

50

Torlon

547

25

3/8"(10mm)

3161/3165/3166

4500

72

Torlon

547

25

3/8"(10mm)

3172

2 x 4500

144

Torlon

547

25

3/8"(10mm)

3167

5000

90

Torlon

547

25

3/8"(10mm)

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