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18

G. OPERATION: COOKING 

DAMPER ADJUSTMENTS

Temperature maintenance is best controlled
by different damper adjustments. The key to effective
smoking is to watch your temperature gauge on the door
and adjust the damper accordingly. 

Opening the dampers helps to exhaust both the heat
and smoke. This will make the smoker run cooler. 
Closing the dampers will make the smoker run hotter. 

WARNING: THE DAMPERS SHOULD NEVER BE FULLY 
CLOSED.

COOKING INSTRUCTIONS

IMPORTANT: Before each use, inspect and leak test the  

hose and the connection to the LP gas cylinder. If there is 

evidence of abrasion, wear, cuts or leaks, the hose must 

be replaced before the smoker is used. Refer to the “leak 

test” instructions in the LP Tank connection portion of this 

manual.

•  Fill the wood chip box with flavouring wood chips and 

place the box inside the smoker as instructed in the 

assembly section of this manual. Refer to the section 

that explains flavouring wood for recommended use 

of flavouring wood.

•  Place the water bowl inside the smoker in the lowest 

rack position as explained in the assembly section of 

this manual. Carefully fill the water bowl with water 

or marinade up to 1 inch(2.5cm) below the rim. A full 

bowl will last for approximately 1.5 - 2 hours. Do not 

overfill or allow water to overflow from the water 

bowl.

•  Insert or adjust the cooking grids into the desired 

rack positions. For better access to the food with 

tongs or spatulas, make sure the grid wires run front 

to back as explained in the assembly section of this 

manual.

•  You are now ready to light the burners. Refer to the 

Lighting Procedure on the previous pages of this 

manual. 

•  The heat from the burners will allow the wood  

chips to burn, causing the flavouring smoke to  

accumulate. Adjust the dampers to control the heat. 

•  Important - wait until you see the first signs of 

smoke to add your food to the smoker. If your food 

is added as soon as you start to heat the wood 

chips, the food may seal and reduce the amount of 

smoke flavour.

•  Smoking for 2 to 3 hours at the ideal constant 

cooking temperature of 225ºF to 250ºF (110ºC to 

120ºC) will get the best results. This temperature 

is according to the temperature gauge mounted 

on the front of the smoker.For more tender and 

heavily smoked meat, a lower temperature may be 

preferred. If time is critical, a higher temperature 

range is recommended.

•  Check the water level periodically and add water 

if low. For best results and to retain heat, avoid 

opening door of the smoker while in use. When 

the door must be opened, only open it briefly. The 

smoker will quickly resume cooking temperature 

after the door is closed.

•  Always use a meat probe thermometer to ensure 

food is fully cooked before removing it from the 

smoker.

•  After each use, and after the smoker is cooled, 

carefully remove the water bowl from the smoker, 

empty the water, and clean the water bowl.

SHUTTING THE SMOKER OFF

WARNING: The smoker can become very hot while in 
use. Do not touch any portion of the smoker except for
the door handle and burner control knob. It is always
best to use protective mitts.
•  Turn each burner control knob off by pushing in 

and rotating clockwise at a time. The burner flame 

should then go out.

•  Turn off the LP cylinder valve by turning the knob 

clockwise until it stops.

•  Follow all warnings and safety precautions before 

removing meat from smoker or preparing the unit 

for storage.

WARNING

BE CAREFUL WHEN HANDLING THE COOKING RACKS IF THE 

SMOKER HAS BEEN IN OPERATION THEY WILL BE HOT. 

USE A PROTECTIVE GLOVE OR MITT. 

BE CAREFUL NOT TO EXTEND THE COOKING RACKS FULLY 

WHEN THE SMOKER IS IN OPERATION.

THE COOKING RACKS SHOULD ONLY BE REMOVED FULLY WHEN 

THE SMOKER HAS BEEN TURNED OFF AND HAS COOLED FOR 

THE CLEANING PROCESS

Содержание HK0535

Страница 1: ...Owner s Manual ASSEMBLY CARE SAFETY INSTRUCTIONS Item No HK0535 BIG BOSS GAS SMOKER v6 7 16 ...

Страница 2: ......

Страница 3: ...oth ways are paid by the owner No liability is accepted for loss or damage during transit The appliance is installed by a qualified person and operated and maintained in accordance with the instructions supplied Repairs or service must be carried out by an authorised person Installation must conform to the applicable Gas Electrical and Building standards laid down by the local codes for your count...

Страница 4: ...r against this appliance Avoid touching hot surfaces Always wear protective gloves or mitts when operating the smoker Do not allow anyone to conduct activities around the smoker during or following its use until the unit has cooled The smoker is hot during operation and remains hot for a period of time following its use Never move the smoker when it is in use Allow the smoker to cool below 100ºF 3...

Страница 5: ...atch fire After use always turn the control valve OFF first then the gas cylinder valve OFF Always allow the hot water from the water bowl to cool completely below 100ºF 38C before moving to avoid the possibility of severe burns Never use glassware plastic or ceramic cookware in this smoker Always disconnect the gas cylinder from your smoker when not in use Do not store a spare LP gas cylinder und...

Страница 6: ...6 A HARDWARE PACK ...

Страница 7: ... 7 16 wrench Be sure to have a friend help The smoker is heavy and must be moved around during assembly and before use To use your smoker immediately after assembly have an LP gas cylinder filled by an authorised LP dealer or cylinder exchange center Also be sure to have your choice of flavouring wood readily available LP gas cylinder and flavouring wood are not included For further assistance inc...

Страница 8: ...Burner Control Unit L six M6x12 screws AA Tools needed Philips head screwdriver Procedure Turn the Burner Control Unit L upside down and place it on the bottom of the Smoker Body G Align the four bottom mounting holes on the Burner Control Unit L with the holes on the Smoker Body G Secure with four M6x12 screws AA Tighten screws Note The control knob should be on the same side as the door Align th...

Страница 9: ...s Position the square Smoke Stack A with control arm to the left as shown Using four screws AA attach square Smoke Stack A to the top of Smoker Body G Securely tighten with a Phillips screwdriver STEP 4 Locate Two Support Brackets K eight M6x12 screws AA Tools needed Philips head screwdriver Procedure Attach Support Bracket K to Smoker Body G using four M6x12 screws AA Repeat for remaining Bracket...

Страница 10: ...nuts CC Tools needed Philips head screwdriver and wrench or plier Procedure Attach Door Handle D to Upper Door P using two M6x12 screws AA and two M6 nuts CC Repeat for Lower Door Q STEP 8 Locate Wood Chip Box Lid R Wood Chip Box S Tools needed None Procedure Place the Wood Chip Box Lid R directly onto the Wood Chip Box S and slide the Wood Chip Box onto the Bottom Support Bracket K located on the...

Страница 11: ...e Supports F into the corresponding holes inside the Smoker Body G starting from the bottom up Note There are 12 possible positions to install the Cooking Grates Each cooking grate can be adjusted to your desired position O G K F G CAUTION The water bowl and wood chip box must be inserted over the burner during operation This is to protect the burner from falling particles grease drippings and acc...

Страница 12: ...e Upper Door P from the outside Secure with nut from inside panel Tighten with wrench Do not overtighten STEP 13 Locate Grease Cup I Tools needed None Procedure Slide the Grease Cup I onto the Grease Cup Support of the Smoker Body G bottom Repeat on the other side STEP 14 Locate Back Support Pipe U two M6x65 screws FF two washers EE two nuts DD Tools needed Philips head screwdriver and wrench or p...

Страница 13: ...s how the assembled unit should look IMPORTANT THE WATER BOWL AND WOOD CHIP BOX MUST BE INSTALLED IN THE UNIT DURING USE EVEN IF YOU ARE NOT USING SMOKING CHIPS OR WATER THESE MUST BE INSTALLED IN THE CORRECT POSITION TO STOP GREASE DRIPPINGS FROM FALLING ON THE BURNER ...

Страница 14: ...regulator assembly supplied with this appliance for direct connection to the gas cylinder DO NOT USE ADAPTORS Check the gas hose for any damage or signs of abrasion before each use Keep the hose clear of sharp edges and hot surfaces Avoid twisting or kinking the flexible hose If damaged do not use the hose and replace it immediately If there is any doubt contact the customer service line on 1300 7...

Страница 15: ...ve any queries on the gas system please call our Customer Service line on 1300 799 787 LEAK TESTING Open the gas control valve on the cylinder Check for leaks by brushing a solution 1 2 water and 1 2 soap over all gas system joints including all valve connections hose connections and regulator connections DO NOT USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints ...

Страница 16: ...g simply remove the wood chip box take off the lid and add your choice of flavoured hardwood chips The amount and type of wood you use is up to you Never use treated wood Once you have added the wood chips place the lid back onto the top of the box and place the box inside the smoker To add wood chips whilst the smoker is in use use protective mitts and long tongs or pliers to remove the box lid T...

Страница 17: ...e both burners are lit close the door to allow heat to accumulate The dampers can then be adjusted to the desired setting to allow proper air flow and combustion Damper adjustment tips are listed on the next page To match light the burners repeat steps 1 through 5 of the igniter lighting system above and continue with the following procedure Remove the wood chip box and its rack from inside the sm...

Страница 18: ...o control the heat Important wait until you see the first signs of smoke to add your food to the smoker If your food is added as soon as you start to heat the wood chips the food may seal and reduce the amount of smoke flavour Smoking for 2 to 3 hours at the ideal constant cooking temperature of 225ºF to 250ºF 110ºC to 120ºC will get the best results This temperature is according to the temperatur...

Страница 19: ...ests A clogged tube can lead to fire outside the smoker Also make sure the smoker does not have any foreign objects obstructing the flow of combustion and ventilation of air To clean the inside and outside of the smoker cabinet simply use damp cloth Spray washing with a water hose is not recommended All moisture should be wiped away and not allowed to stand inside or on top of the smoker Once clea...

Страница 20: ...ner Burner ports blocked Clean burner ports Flame is yellow or orange Burner may be blocked Clean burner ports Spider webs or obstruction in venturi Clean venturi Food residue or grease on burner Clean burner Burner is off the valve Re engage burner onto the valve Burner may have residue Turn burner to high setting for 5 mins and burn with the door open Burner will not stay alight Gas Bottle is em...

Страница 21: ...e flame in the burner is going out after you light the unit you may have to slightly adjust the position of the sensor This is easily done by loosening the two nuts on either side and moving the sensor up or down and then retightening to fix in place Please note when you initially light the unit you will need to push the control knob in and turn anti clockwise but continue pushing the control knob...

Страница 22: ... AND NATURAL CONVECTION THIS SMOKER IS NOT DESIGNED FOR MARINE USE ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover refer to example 1 Within a partial enclosure that includes an overhead cover and more than two walls Refer to example 2 Figure 1 Outdoor A...

Страница 23: ... 5 In the case of balconies at least 20 of the total side back and front wall areas shall remain open and unrestricted Both ends open Open side at least 25 of the total wall area Figure 3 Outdoor Area Example 3 Figure 4 Outdoor Area Example 4 Open side at least 25 of the total wall area 30 or more in total of the remaining wall area is open and unrestricted Figure 5 Outdoor Area Example 5 30 or mo...

Страница 24: ...HK0535 SAI 400258 2 x 0 92 2 75 11 0 22 0 Total nominal gas consumption 22 0MJ h Gas Type Universal LPG Minimum clearance of BBQ to combustible surfaces is 100cm at the rear sides and overhead Made in China Dongguan Kingsun Enterprises Co Ltd This product is manufactured by Dongguan Kingsun Enterprises Co Ltd Z2 Xicheng Area 2 Shiyong Village Hengli Town Dongguan City Guangdong Province China 5234...

Страница 25: ...25 Hark Enterprises Pty Ltd Unit 11 41 49 Norcal Rd Nunawading VIC 3131 T 1300 799 787 E service hark com au W www hark com au ...

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