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CONTROLLER
HC5500

Service Manual – SW 4.XX

679060-702 – Version 7.02
GB – 11.2008

www.hardi-international.com

Содержание HC5500

Страница 1: ...CONTROLLER HC5500 Service Manual SW 4 XX 679060 702 Version 7 02 GB 11 2008 www hardi international com ...

Страница 2: ...eed on TWIN 14 TankGauge 15 End nozzle kit 17 EXTENDED MENU FOR SW 4 00 18 Extended Menu 1 Language 18 Extended Menu 2 Unit 18 Extended Menu 3 Sprayer type 19 Extended Menu 4 Data exchange 20 Extended Menu 5 Optional sensors 21 Extended Menu 6 Service interval 22 Extended Menu 7 Factory settings 22 Extended Menu 9 Jobcom 26 TRACK SETTING IN EXTENDED MENU 29 Menu E 8 4 1 Enable 29 Menu E 8 4 2 Sens...

Страница 3: ... language file 66 New software and local language 66 Transfer the language file from PC to HC5500 67 Download language file from HC5500 to PC 68 PCB S 70 PCB for Liquid 70 Breakout PCB 70 PCB for section valves 9 sections 71 PCB for section valves 13 sections 73 PCB for hydraulic 74 PCB for SafeTrack 75 PCB for Jobcom 76 Resetting the Jobcom 76 FAULT FINDING ON HC5500 JOBCOM 77 LED s on Jobcom 77 ...

Страница 4: ...rack on Navigator It assumes the reader has knowledge of the more basic HC2500 The menu systems calibration and operations of the HC5500 are built up from the HC2500 The sensors used are also similar or the same This manual also at times has notes on the HC6500 This is because the HC6500 is built up around the HC5500 and has many similarities ...

Страница 5: ...box and JobCom power supply and protection Power supply Operating range 9 16V DC Controlled processor shut down 9 VDC Protected against over voltage 28 VDC The electronics are protected against reverse polarisation of the power input Ambient temperature 5 C to 70 C Memory Flash PROM non volatile Analog transducers typ press Option 1 Supply 12 V Input 4 to 20 mA Minimum speed for volume regulation ...

Страница 6: ...ving data or for the connection to the printer Use COM 1 for software updates B COM 2 This has the same function as COM 1 though not for software updates C Control box This is used for the liquid control box Spray I or Spray II box D AUX This is used if the tractor speed sensor or the foot pedal is connected to the HC5500 Harness P N 28027600 is necessary ...

Страница 7: ... or Breakout PCB 6 Cable P N 26004900 7 13 sec PCB P N 26004800 NAVIGATOR 1 HC5500 2 Spray II 3 Hydraulic Box 4 Cable P N 26004200 L 17 5m 28028700 L 14m 28027500 L 11 5m 28028900 L 8m 28028800 L 5m 26003900 L 2m 26028300 L 0 5m 5 JobCom 6 Cable P N 26023800 7 9 sec PCB P N 72173900 NAVIGATOR or RANGER 1 HC2500 5500 2 Spray II 3 Hydraulic Box 4 Cable 26004200 L 17 5m 28028700 L 14m 28027500 L 11 5...

Страница 8: ...N26024000 Navigator with JobCom 1 HC5500 2 Spray II Box 3 Hydraulic Box 4 Cable P N 72236600 L 5m 72236400 L 8m 5 JobCom DAH Interface 6 Cable P N 26016900 7 Hydraulic junction box 10 IntelliTrack cable P N26024100 Commander Navigator and Ranger without JobCom 1 HC5500 2 Spray II Box 3 Hydraulic Box 4 Cable P N 26008400 L 8m 6 Cable P N 26016900 7 Hydraulic junction box 11 Breakout PCB Master 1 HC...

Страница 9: ...ctors have each of the legs numbered so they are easy to identify The table shows how the wires are mounted in the plug and what function the wires have AMP plug Pin Wire connection AMP Super Seal Function Colour 2 Brown 3 Signal Blue 1 Black ...

Страница 10: ...nds of data from the HC5500 Picture 2 is an example of a printed register and Picture 3 a printed configuration Register printout gives the user sprayed area volume rate that has been used etc The configuration print is very useful for a quick overview of how the controller is set up and for spotting errors Picture 2 Print of the register Picture 3 Print of the configuration Printer ...

Страница 11: ... paper is threaded correctly not reverse side Foot pedal for main ON OFF function The foot pedal is an extra option for the HC5500 The pedal is connected through the wire harness that can be seen on Picture 4 and Picture 5 The wire harness is plugged into the AUX connector The Speed2 connector has GND on pin1 12V on pin 2 and Speed signal on pin 3 The Switch connector has GND on pin 1 12V on pin 2...

Страница 12: ...ght when active 0 8V Power 12V Visual indicator LED to indicate active status Hardi Pin assignment Brown Blue signal Black Front angle sensor Hardi P N 26005700 Type Potentiometer Range 0 70 Signal 0 5 4 5V Centre position 2 5 V Power 12V Hardi Pin assignment Brown Blue signal Black SafeTrack rear sensor Hardi P N 26005800 Type Potentiometer Range 0 120 Signal 0 5 4 5V Centre position 2 5 V Power ...

Страница 13: ...00 Hz Most radar s have this signal range The signal from the tractors can however change a lot from brand to brand consult your manual or tractor dealer for more information The setup of the speed sensors in the HC5500 is done in the menu 3 1 Further instructions about the connection and calibration can be found in the instruction book Pressure sensor An optional 4 to 20 mAmp pressure sensor can ...

Страница 14: ...1 Display readout Optional sensor Menu 2 1 3 the pressure sensor is chosen so the actual pressure can be seen Fan speed on TWIN The Fan speed sensor can measure the revolutions on the blower unit on a TWIN sprayer The sensor is mounted on blower as shown in Picture 6 For connecting the wiring from the Fan speed sensor see section PCB s on pages 70 Picture 6 Fan speed sensor When the Fan speed sens...

Страница 15: ...r is fitted between connector 2 3 on the JobCom Figure 2 shows the resistor location Figure 2 Mounting of the 10 K ohm resistance in the JobCom Models without JobCom A TankGauge is mounted on PCB in distribution valves junction box Green Grey wire is connected to the blue wire from TankGauge B Is mounted in OPT 1 as shown Brown wire Black wire If a speed sensor is present connect it in parallel Di...

Страница 16: ...e tank completely with a known quantity of water When the calibration starts the flow sensor will register how much water is sprayed out and the tank sensor will register the pressure for every 25 mm water level until the tank is empty At the end of the calibration the actual verses the theoretical quantity of water is set just like doing a Tank Method calibration of the nozzles This will fine tun...

Страница 17: ...ozzle kit is connected to the PCB for section valves seen on page 71 For accurate boom width whilst using the end nozzles Menu 3 3 4 needs to be set up For more information see in the instruction book for the HC5500 Picture 8 End Nozzle kit ...

Страница 18: ...on HC5500 can be attached to other units like a PC printers variable Rate Application or remote control The communication between the HC5500 and the unit has to be set up correctly The setup and use of the com ports are described in the Software section of this manual Extended Menu 5 Optional sensors Setup of optional sensors that can be fitted It is typically the pressure fan revolutions and tank...

Страница 19: ...pe E3 1 2 2 Sensor type Pressure Speed If a pressure transducer is fitted pressure is used to trigger the line change E3 1 2 3 System lag Second Default is 1 0 sec System lag prevents oscillation when spray lines change E3 1 2 4 Line overlap Second Default is 1 5 sec System overlap allows the activated spray line to stabilise before the other line is turned off E3 2 Mistblower E3 2 1 Liquid system...

Страница 20: ...Default is 9600 Use 9600 for HARDI 12 volt printer E4 1 3 Protocol select HARDI VRA proto Only one protocol available at the moment E4 2 COM 2 setup E4 2 1 Equipment type Printer Dump Printer dump GSM VRA remote Dump is for data transfer to a PC via for example Microsoft HyperTerminal GSM is not used Variable Rate Application remote is signal from an external source E4 2 2 Baud rate 19200 9600 480...

Страница 21: ...r E5 3 TankGauge E5 3 1 Sensor Type For sprayers with Breakout PCB or JobCom Not present Fillmeter ME Tank Control Hardi For Hardi TankGauge choose Hardi E5 3 2 PPU 0 000 to 999 999 PPU Connect to Breakout PCB or JobCom See TankGauge section Hardi has the TankGauge 0 250mbar pressure transducer fitted to sump E5 X Sensor x Unit Default Only with Breakout PCB or JobCom E5 4 Wind speed PPU 1 E5 5 Wi...

Страница 22: ...text file that can be sent to a HC 5500 or a PC E7 3 2 With language Readable text file E7 Factory settings E7 4 Receive configuration E7 4 1 Config only Readable text file that can be received from a HC 5500 or a PC E7 4 2 With languages Readable text file E7 5 Send program For sending HC 5500 program to PC E7 6 Receive program For receiving HC 5500 program from PC E7 7 Send Language E7 7 1 Box t...

Страница 23: ...urns E8 1 5 Look Ahead Yes No See LookAhead on page 34 Default No Regulation valve must have position feedback transducer and Boom sensor must be fitted E8 Settings E8 1 6 Regulation delay 0 to 9 sec Default 3 seconds This is time the regulation valve waits before starting Delay allows fluid system to stabilise before regulation valve starts operation For few boom sections and or big liquid flow 3...

Страница 24: ...ded and 5 0 V when folded For NAV 0 0 V Sensor is optional Values 0 5 V not connected E8 4 2 4 Boom sensor 2 0 8 V when unfolded and 5 0 V when folded Value 0 5 V not connected E8 4 2 5 Lock sensor For CM 0 8 V when locked and 5 0 V when unlocked For NAV 0 0 V Sensor is optional Values 0 5 V not connected E8 4 3 Chassis CM05 S CM05 M CM05 L NAV S NAV M Default is CM05 M For CM Use S for 3200 M for...

Страница 25: ... only active with 2 boom sensors E8 4 10 Safety factor 100 Raising this value increases captiousness Default is 100 for a CM 4400 For CM 3200 use 90 For CM 6600 use 120 Use steps of 10 as a guide to changes E8 4 11 Boom type L M H Not active Default M Classification of boom type Light Medium or Heavy E8 5 Misc E8 5 1 Foot switch Disable On off level On off pulse For remote ON OFF of main switch it...

Страница 26: ...ID of hardware with fault M Message No E Error 9 latest communication errors E9 3 X As above E9 3 9 As above E9 4 Input test E9 4 1 Frequency E9 4 1 1 Speed Hz Shows actual sensor reading E9 4 1 2 Flow1 Hz E9 4 1 3 Flow2 Hz E9 4 1 4 Flow3 Hz E9 4 1 5 TankGauge Hz E9 4 1 6 Wind speed Hz E9 4 1 7 Fan speed Hz E9 4 1 8 RPM sensor Hz E9 4 1 9 Extra 1 Hz E9 4 1 10 Extra 2 Hz E9 JobCom E9 4 2 Switch E9 ...

Страница 27: ... centre Volt E9 4 3 11 Extra 3 Volt E9 4 3 12 Extra 4 Volt E9 4 3 13 Air temperature Volt E9 4 3 14 Relative humid Volt E9 4 3 15 Wind direction Volt E9 4 3 16 SmartValve1 setpoint Volt E9 4 3 17 SmartValve2 setpoint Volt E9 5 Reset JobCom Reset of JobCom PIN 74650 E9 6 TWIN actuators E9 6 1 Fan speed Fwd Rev To reverse present setup for actuator E9 6 2 Air angle Fwd Rev To reverse present setup f...

Страница 28: ...cle or PWM Pulse Width Modulation Figure 3 Pressure regulation valve Figure 4 Duty circle for the pressure regulation Menu E 8 1 2 Minimum duty cycle or PWM is for adjusting the speed of the pressure regulation valve When the valve is trying to find the right flow the speed of the valve must not be too high or to low If the speed is too high the valve will be unsteady if the speed is too low the v...

Страница 29: ...is set to disabled it will trail as a normal trailer Menu E 8 4 2 Sensor test Front sensor adjustment COMMANDOR and NAVIGATOR E8 4 2 1 Front sensor Adjust front potentiometer to 2 50 V when straight Alarm given if 0 2 Volt or 4 8 Volt Only NAVIGATOR Use the protractor ref no 72547300 to adjust the drawbar angle to 0 degrees COMMANDOR and NAVIGATOR Enter menu E8 4 2 2 1 Rear sensor Adjust rear pote...

Страница 30: ...abel with the angel it is not necessary to do the following measurement with the protractor you can just put in the angle If you do not find the label with the angel do following measurement E8 4 2 2 2 CALIBRATE Open menu E 8 4 2 2 2 to program the controller Turn the drawbar to full right E8 4 2 2 2 1 Program the measured angle in the controller E8 4 2 2 2 2 This is the measure result for right a...

Страница 31: ... physically measured value with the protractor Use the arrow keys to chance the value finish with ENTER and continue with the calibration E8 4 2 2 3 Readout and setting right extreme Do the same for the left angle in menu E8 4 2 2 4 Note the measured values inside the JobCom lid In case of master reset the calibrations procedure must be done again H right L left ...

Страница 32: ...5500 is not set up to the correct chassis the system will not be accurate Menu E 8 4 4 Sprayer drawbar SafeTrack on COMMANDER Sprayer drawbar length is measured from the drawbar pin hole to the middle of the first bolt that holds the drawbar on the sprayer See Figure 5 Figure 5 Sprayer drawbar for CM IntelliTrack on NAVIGATOR Sprayer drawbar length is measured from the drawbar pin hole to rear bol...

Страница 33: ...teer Select half steer for SPC SPZ boom only active with 2 boom sensors Menu E 8 4 10 Safety factor The Safety factor combines many parameters to help the operator out of a potentially dangerous situation The safety factor is a combination of Speed Track wide Angle of the front potentiometer Tank contents if TankGauge is fitted The Safety factor change the reaction of the sprayer the higher the va...

Страница 34: ...etting of the pressure regulation valve when the main ON OFF function is OFF e g on the headland The pressure regulation valve will continue to regulate in relationship to the speed and number of active sections When the main ON OFF function is switched ON again e g in the crop the pressure regulation valve will be very close to the right position for the right flow When spraying the LookAhead log...

Страница 35: ...n the same happens again How to use the LookAhead Operators with tractors that can changes gear without using the clutch are basically the ones that will benefit mostly with Look Ahead New tractors are often driven with clutch free gearboxes e g Vario Dynashift CVX These new gearboxes corrupt the Hardi Matic system in the liquid system of the sprayer because they can change the ground speed withou...

Страница 36: ...e correct application rate Pressure regulation valve for LookAhead The new pressure regulation valve that works with the LookAhead system has a pulse generator built on to the motor See Picture 12 It counts how many revolutions the motor has taken and hereby the electrical motor finds marked positions When sprayer starts spraying LookAhead registers the position revolutions number on the motor spe...

Страница 37: ...ve the parameters from the JobCom it should be enabled in menu E 9 1 prior to a configuration dump If the JobCom is enabled and defect the HC5500 will give the error message Incomplete The HC5500 parameters without the JobCom parameters will be saved in the configuration file and can be transferred to the HC5500 and a new JobCom See the chapter Handling the Configuration file how to save and send ...

Страница 38: ...e same folder at all time otherwise will the upgrade program not work Run Hardi HC Upgrade double click on HardiExeUploadWin exe and you will get a window like this How to use the Hardi upgrade program is described in section Software upload HC5500 and Software upload JobCom A Information about the current version of Hardi HC Upgrade B Here you do a complete serial port scan C Shows the software a...

Страница 39: ...Page 39 of 87 The Info button shows the version information of the Hardi PC Uploader and software in the connected controllers ...

Страница 40: ...in communication cable Port 1 Com 1 is used as communication port on the HC5500 The cable is marked with Hardware halt at the end with the loop The mark is on the cable or with a yellow sticker on the connector If the cable is turned the wrong way the software transfer procedure may not be possible The communication cable is shown on the spare part CD pages M302 Part number for the cable is 722716...

Страница 41: ... NULL modem cable or Hardi Communication cable P N 72271600 Install the USB to RS232 serial converter using the instructions and driver which should be included with the USB to RS232 serial converter NOTE Do not plug the USB RS232 converter into the system before the driver is finished installing Insert the CD Rom with the driver in the drive Select Search for the best driver in these locations an...

Страница 42: ...t the computer now or later Push the Finish button After a restart of the computer the adaptor is ready to use Verify comport number Before you can start upgrading your Hardi controller you need to find the number of the USB serial Converter Click on the Windows start button and select Control panel ...

Страница 43: ... above Here you see that there are many devices using a COM number This may varies from PC to PC COM7 the one we need is called Serial On USB Port COM7 With that number in mind you can close the Device Manager window and continue to next step The number connected to the Serial On USB Port is in this case 7 But keep in mind that this is just a guide you need to see your self what number your Serial...

Страница 44: ...the HC5500 When the HC5500 is ON the display will write Hardware halt The controller awaits contact to the Hardi HC5500 upgrade software programme On the PC the upgrading program can be started up and the PC dialogue box should look like this The dialogue box shows what software version will be uploaded to the HC5500 Controller Communication port has to be chosen If the Com port not is shown selec...

Страница 45: ...o upload a new boot and a new application The third version is only seen on the HC5500 with boot software older than v2 4 This version of the boot software contains a problem that requires a special update sequence to be executed The only difference between the two first versions is the Upload new boot line This is because it isn t always necessary to upload a new boot to upload new application so...

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