background image

Page  31

31-5000731   Rev. 0

Sequence of Operation

On a call for heat from the room thermostat, the control 

board performs a 1 second self check. Upon confirmation 

that the pressure switch contacts are in an open position, 

the  control  energizes  the  combustion  blower  on  high 

speed. The control then checks for adequate combustion 

air by making sure the low-fire pressure switch contacts 

are closed.

The  igniter  energizes  and  is  allowed  to  warm  up  for  20 

seconds  before  the  gas  valve  energizes  on  1st  stage 

and burners ignite. 45 seconds after the control confirms 

ignition  has  occurred,  the  control  drops  the  combustion 

blower to low speed.

The  circulating  blower  ramps  up  to  50%  of  1st  stage 

heat  speed  and  operates  at  that  speed  for  one  minute 

(including  ramp up time), then at 75% of 1st stage heat 

speed for an additional minute. After that, the circulating 

blower  operates  at  full  1st  stage  heat  speed  until  either 

the heat call is satisfied or the thermostat initiates a call for 

2nd stage heat. On a call for 2nd stage heat, the control 

energizes the circulating air blower on full CFM 2nd stage 

heat.

If  the  automatic  heat  staging  option  is  being  used  the 

furnace  does  not  switch  to  2nd  stage  heat  in  response 

to a call from the thermostat but instead operates at 1st 

stage  heat  for  the  duration  of  the  selected  time  before 

automatically switching to 2nd stage heat.

When  the  call  for  heat  is  satisfied,  the  gas  valve  and 

combustion air blower shut down. The control board shuts 

off the gas valve and runs the combustion blower for an 

additional 15 seconds. The circulating air blower continues 

to run for 2 minutes at 82% of the selected heating speed 

(low fire or high fire) before ramping down.

In the event the unit loses ignition, the control will attempt 

to  recycle  up  to  five  times  before  it  goes  into  a  1  hour 

lockout.  Lockout  may  be  manually  reset  by  removing 

power from the control for more than 1 second or removing 

the thermostat call for heat for more than 3 seconds.

If  during  a  heating  cycle  the  limit  control  senses  an 

abnormally high temperature and opens, the control board 

deenergizes  the  gas  valve  and  the  combustion  blower 

while  the  circulating  blower  ramps  up  to  2nd  stage  heat 

speed. The circulating blower remains energized until the 

limits are closed.

Fan On

When the thermostat is set for continuous fan operation 

and there is no demand for heating or cooling, a call for fan 

closes the R to G circuit and the circulating blower motor 

runs at 50% of the selected cooling CFM until switched off. 

When the call for fan is turned off, the control de-energizes 

the circulating blower.

Cooling

The unit is set up at the factory for single stage cooling. 

For  two  stage  cooling  operation,  clip  the  jumper  wire 

located between the Y to Y2 terminals on the integrated 

ignition/blower control board. If the active dehumidification 

feature is enabled, the circulating blower runs at 70% of 

the selected cooling speed as long as there is a call for 

dehumidification.

The system must not be in either the passive or active 

dehumidification mode when charging a cooling system.

 WARNING

Single Stage Cooling

A  call  for  cooling  from  the  thermostat  closes  the  R  to Y 

circuit on the integrated ignition/blower control board. The 

control waits for a 1-second delay before energizing the 

circulating  blower  to  82%  of  the  selected  cooling  CFM 

(passive  dehumidification  mode).  After  7.5  minutes,  the 

circulating  blower  automatically  ramps  up  to  100%  of 

the selected cooling airflow. When the call for cooling is 

satisfied, the circulating blower ramps back down to 82% 

of the selected cooling airflow for 1 minute, then shuts off.

Two-Stage Cooling

A call for 1st stage cooling from the thermostat closes the 

R to Y circuit on the control board. The control waits for a 

1-second  delay  before  energizing  the  circulating  blower. 

The  blower  motor  runs  at  57%  of  the  selected  air  flow 

for the first 7.5 minutes of the 1st stage cooling demand 

(passive  dehumidification  mode).  After  7.5  minutes,  the 

blower motor runs at 70% of the selected cooling air flow 

until 1st stage cooling demand is satisfied.

A  call  for  2nd  stage  cooling  from  the  thermostat  closes 

the R to Y2 circuit on the control board. The blower motor 

ramps up to 100% of the selected cooling air flow. When 

the demand for cooling is met, the blower ramps down to 

Y1 until satisfied, then ramps down to 57% for 1 minute, 

then turns off.

Heat Pump

For  heat  pump  operation,  clip  the  jumper  wire  located 

bellow  the  O  terminal  on  the  integrated  ignition/blower 

control  board.  In  heat  pump  mode,  a  call  for  heat  will 

result in the circulating air blower operating at the selected 

cooling airflow after a brief ramp-up period.

Содержание GE NF80UV

Страница 1: ...31 5000731 Rev 0 11 22 GEA NF80UV 80 Upflow Horizontal Two Stage Variable Speed Gas Furnace Service Manual READ CAREFULLY KEEP THESE INSTRUCTIONS...

Страница 2: ...l injury or death Electric shock hazard Can cause injury or death Before attempting to perform any service or maintenance turn the electrical power to unit OFF at disconnect switch es Unit may have mu...

Страница 3: ...SICAL AND ELECTRICAL DATA Model Input Btuh Output Btuh AFUE ICS Nominal Cooling Capacity Gas Inlet in Volts Hz Phase Max Time Delay Breaker or Fuse Nominal F L A Trans V A Approx Shipping Weight lbs U...

Страница 4: ...orm 1977 1773 1759 1405 Norm 2015 1710 1560 1400 1779 1596 1583 1265 1810 1555 1395 1260 Low Fire 25 55 1977 1783 1497 1431 1st Stage 1560 1355 1230 1065 Norm 1797 1621 1361 1301 Norm 1425 1205 1085 9...

Страница 5: ...iption Natural to LP Kits 11K48 Two Stage 0 7500 ft 11K47 Two Stage 7500 ft Return Air Base 68W61 14 5 Inch A Width 68W62 17 5 Inch B Width 68W63 21 0 Inch C Width Note For vent length and clearances...

Страница 6: ...3 8 137 Right 1 9 16 40 Left 33 838 3 1 8 79 1 15 16 49 14 356 9 16 14 3 76 Right 6 3 4 171 Left 2 FLUE OUTLET Either Side 3 OPTIONAL EXTERNAL SIDE RETURN AIR FILTER KIT Either Side 16 406 14 3 4 375...

Страница 7: ...Figure 1 Expanded View HEAT EXCHANGER CABINET COMBUSTION AIR INDUCER BLOWER ASSEMBLY BURNER BOX ACCESS PANELS COMBUSTION AIR INDUCER PRESSURE SWITCH GAS VALVE CONTROL BOX Includes two stage integrate...

Страница 8: ...ignition and ignitor durability The control provides gas ignition safety checks and indoor blower control with two stage gas heating The furnace combustion air inducer gas valve and indoor blower are...

Страница 9: ...100 CFM count the flashes and multiply by 100 to determine the actual CFM delivered for example 5 flashes x 100 500 CFM Pin Function 1 Gas Valve Second Stage 2 Second Stage Prove Switch 3 Rollout Swit...

Страница 10: ...Humidifier 120VAC Line Input 120VAC XFMR Transformer 120VAC EAC Indoor Air Accessory 120VAC Cool Cool Speed 120VAC Park 1 Dead terminal for alternate speed tap Park 2 Dead terminal for alternate spee...

Страница 11: ...e bearings MOTOR CONTROLLER J49 J48 Figure 5 GenTeq Blower Motor B3 STATOR WINDINGS OUTPUT SHAFT BEARING ROTOR Figure 6 Blower Motor Components Internal Operation Each time the controller switches a s...

Страница 12: ...e motor Jack J48 is the power plug Line voltage must be applied to J48 pins 4 and 5 in order for the motor to operate When using 120VAC pins 1 and 2 must be jumpered Jack J49 connects the unit control...

Страница 13: ...AT output from controller to motor windings O volts 325VDC One revolution O volts 325VDC O volts 325VDC WINDING 1 WINDING 2 WINDING 3 O volts 325VDC O volts 325VDC O volts 325VDC WINDING 1 WINDING 2 W...

Страница 14: ...Heat Call Figure 10 Indoor Blower Operation High Heat W2 Call Figure 11 Indoor Blower Operation Call for Fan Percentage of High Stage Cooling Figure 12 Indoor Blower Operation Single Stage Cooling Fi...

Страница 15: ...ee Figure 14 The limit is a N C SPST manual reset limit When S47 senses rollout the circuit breaks and the ignition control immediately stops ignition and closes the gas valve Rollout can be caused by...

Страница 16: ...Page 16 31 5000731 Rev 0 Gaskets Collector Box Orifice Plate Flue Transition Pressure Switch Combustion Air Inducer Manifold And Gas Valve Ignitor Sensor Rollout Switches Figure 14 Heating Components...

Страница 17: ...nd Connect Alligator Clip to Flame Sensor Lead Flame Sensor Terminal Remove Sensor Wire from Integrated Control and Connect Alligator Clip to Terminal on Control DIGITAL METER To Control Sensor Termin...

Страница 18: ...r probes in order not to damage plug Check voltage during 20 second ignitor warm up period Voltage should read 120 volts 10 If voltage reads below these values check for correct supply voltage to furn...

Страница 19: ...combustion air inducer is operating It closes a circuit to the integrated control when pressure inside the combustion air inducer decreases to a certain set point Set points vary depending on unit siz...

Страница 20: ...nducer then reinstall the mounting screws See unit Installation Instructions for more detail The combustion air pressure switch must be moved for horizontal discharge air left position IMPORTANT vent...

Страница 21: ...nd to move the switch Never use tools If the switch will not turn or if the control switch will not move by hand do not try to repair it Placing the Furnace into Operation These units are equipped wit...

Страница 22: ...lock out If the unit locks out again call the service technician to inspect the unit for blockages 10 Is pressure switch closed Obstructed flue will cause unit to shut off at pressure switch Check fl...

Страница 23: ...Table 9 for manifold pressures and Table 10 for pressure switch and gas conversion kits Capacity Gas Orifice Size 0 7500 ft 1 Orifice Size 7501 10000 ft Manifold Pressure in w g 0 4500 ft Manifold Pr...

Страница 24: ...load indicates a poor or partial ground Compare the readings to Table 11 If the readings exceed the maximum shown in Table 11 make repairs before operating the furnace 2 In addition measure the AC vol...

Страница 25: ...F listed on the unit rating plate Supply Air Return Air Supply Duct Temperature Return Duct Temperature _ Temperature Rise Figure 23 Temperature Rise External Static Pressure 1 Tap locations shown in...

Страница 26: ...ssary 8 Evaluate the heat exchanger integrity by inspecting the heat exchanger per the AHRI heat exchanger inspection procedure This procedure can be viewed at www ahrinet org 9 Ensure sufficient comb...

Страница 27: ...acuum cleaner with a soft brush attachment over the face of burners Visually inspect inside the burners and crossovers for any blockage caused by foreign matter Remove any blockage Figure 26 shows bur...

Страница 28: ...Collector Box Orifice Plate Flue Transition Pressure Switch Combustion Air Inducer Manifold And Gas Valve Retention Rings Cross Over Ignitor Flame Sensor Rollout Switches Figure 26 Burner Combustion A...

Страница 29: ...TRAL TAP TO NEUTRAL TERMINAL ON IGNITION CONTROL 5 DO NOT CONNECT C COMMON CONNECTION BETWEEN INDOOR UNIT AND THERMOSTAT EXCEPT WHEN REQUIRED BY THE INDOOR THERMOSTAT REFER TO THE THERMOSTAT INSTALLAT...

Страница 30: ...Page 30 31 5000731 Rev 0 Figure 28 Wiring Schematic...

Страница 31: ...ains energized until the limits are closed Fan On When the thermostat is set for continuous fan operation and there is no demand for heating or cooling a call for fan closes the R to G circuit and the...

Страница 32: ...Printed in the U S A All specifications and illustrations subject to change without notice and without incurring obligations...

Отзывы: