background image

 

37

 

3. Reset the reversing valve (1) after the test is completed.

 

 

Test emergency lowering function

 

1. Start the lifting function and lift the platform to a certain height.

 

2. Pull out the emergency lowering handle (on the rear of the frame).

 

Result: The platform should be lowered and will stop lowering after releasing the handle. The 

alarm does not sound when the platform is lowered.

 

 

Test level sensor

 

Use the platform control handle to control the equipment on the ground, do not 

stand inside the platform to operate.

 

1. Lower the platform safely.

 

2. For 65XEN, 78XEN, 80XENS and 100XENS:

 

Place two wooden blocks with the dimensions 120mm×25mm (W×H) under the two wheels on 

the left/right side of the machine, and then drive the machine onto these two wooden blocks.

 

For 80XEN, 100XEN, 120XEN and 140XEN:

 

Place two wooden blocks with the dimensions 150mm×35mm (W×H) under the two wheels on 

the left/right side of the machine, and then drive the machine onto these two wooden blocks.

 

For 160XEN and 160XENS:

 

Place two wooden blocks with the dimensions 150mm×40mm (W×H) under the two wheels on 

the left/right side of the machine, and then drive the machine onto these two wooden blocks.

 

3. Switch the driving function to the platform lifting/lowering function and press the handle to lift 

the platform by about 2m.

 

Result: The platform should stop moving and the tilt alarm should be sounded. “LL” will be 

displayed on the platform and ground control panel.

 

4. Lower the platform, switch to driving function, remove the working platform, and then the 

wooden blocks.

 

5. For 65XEN and 78XEN:

 

Place two wooden blocks with the dimensions 120mm×45mm (W×H) under the two wheels on 

the front/rear of the machine, and then drive the machine onto these two wood blocks.

 

Содержание XEN Series

Страница 1: ...Aerial Work Platform All electric Scissor Lift OPERATION MANUAL Model 65XEN 78XEN 80XEN 100XEN 120XEN 140XEN 160XEN 80XENS 100XENS 160XENS HANGCHA GROUP CO LTD 5 2023 XEN Series...

Страница 2: ...ns on how to use this aerial work platform properly and guidance on the safe operation and preventive maintenance It also describes the working principles and fault diagnosis procedures for this machi...

Страница 3: ...of rollover 18 3 6 Hazards in the work environment 21 3 7 Danger of unsafe operation 22 3 8 Danger of falling 23 3 9 Danger of collision 24 3 10 Danger of jamming 25 3 11 Danger of explosion fire 25 3...

Страница 4: ...on instructions 40 7 1 Emergency measures 40 7 2 Operate on the ground 40 7 3 Operate on the platform 41 7 4 Extend and retract the platform 42 7 5 Maintenance arm 43 7 6 Batteryand charger 44 8 Maint...

Страница 5: ...f the machine in this operation manual Avoid possible hazards Always perform a pre operation check Always perform a functional test before use Check the workplace Use the machine only according to its...

Страница 6: ...according to the terms of the contract between the machine owner and the user The User must ensure that the all electric scissor lift is used only for the specified purpose and that any danger that ma...

Страница 7: ...electric scissor lift its nameplate signs labels and user s manual should also be modified accordingly Only if the original manufacturer is no longer in the this industry and no other enterprise has...

Страница 8: ...manual introduces the XEN series aerial work platform and the user can determine the lifting height and other information from the product model Model Meaning 140 Lifting height 100mm X Scissor type E...

Страница 9: ...hydraulic system have stable and reliable performance and are sourced from high end brands to ensure consistent and smooth working performance A emergency lowering device is provided so that in the ev...

Страница 10: ...r to people on the ground Anti rollover protection device It opens automatically when the platform is lifted to ensure that the machine will not roll over when the machine is driven over a pothole Hyd...

Страница 11: ...platform 8 Scissor arms 9 Chassis 10 Steering assembly 11 Tires 12 Battery 13 Power off switch 14 Charger 15 Anti rollover device 16 Emergency lowering handle 17 Step board 18 Brake release valve 19...

Страница 12: ...tion of the platform on the ground 4 Emergency stop switch It is used to stop all functional actions 5 Key switch It is used to switch between the ground and platform control 6 Enable button It is use...

Страница 13: ...fting button The lifting function is activated when the indicator light turns on 11 Speed button The low speed mode is activated when the indicator light turns on 12 Horn button It is used to sound th...

Страница 14: ...sitions for various labels and signs Please become familiar with the labels and signs before operating the machine 1 Safety belt anchorage label 2 Rated load capacity label 3 Safety belt hook label 4...

Страница 15: ...orking height m 6 50 7 80 Max horizontal length m 0 90 0 90 Safe working load kg 320 230 Safe load for extended platform kg 113 113 Max working staff Numbe r of people Indoors 2 Outdoors 1 Indoors 2 O...

Страница 16: ...load for extended platform kg 113 113 Max working staff Numbe r of people Indoors only 2 Indoors only 2 Wheelbase m 1 86 1 86 Wheel track m 0 71 0 71 Turning radius Inner wheel m 0 0 Outer wheel m 2 1...

Страница 17: ...450 Safe load for extended platform kg 113 113 Max working staff Numbe r of people 2 2 Wheelbase m 1 86 1 86 Wheel track m 1 02 1 02 Turning radius Inner wheel m 0 0 Outer wheel m 2 2 2 2 Max allowabl...

Страница 18: ...ad for extended platform kg 113 113 Max working staff Numbe r of people Indoors 2 Outdoors 1 Indoors only 2 Wheelbase m 1 86 1 86 Wheel track m 1 02 1 02 Turning radius Inner wheel m 0 0 Outer wheel m...

Страница 19: ...30 230 Safe load for extended platform kg 113 113 Max working staff Numbe r of people Indoors only 2 Indoors only 2 Wheelbase m 2 23 2 23 Wheel track m 1 27 1 12 Turning radius Inner wheel m 0 0 Outer...

Страница 20: ...peration maintenance and repair process are caused by the failure to follow the basic safety operation procedures and precautions If the potential safety hazards are analyzed and corresponding safety...

Страница 21: ...is an emergency hazard which may cause death or serious injury It is used to indicate that there is a potential hazard which may cause death or serious injury It is used to indicate that there is a p...

Страница 22: ...750 11 35 750 1 000 14 45 3 5 Danger of rollover Max load capacity of the platform Model Max Load Max Load Capacity Max Number of Max Manual Operating Risk of electrical shock Follow the relevant gove...

Страница 23: ...ly 2 Indoors only 400N 160XENS 230kg 113kg Indoors only 2 Indoors only 400N Danger of rollover The total weight of personnel equipment and materials on the platform must not exceed the maximum load ca...

Страница 24: ...achine stability Do not modify or alter the aerial work platform without the manufacturer s prior written permission It will increase the platform weight or surface area or carrying load if the operat...

Страница 25: ...nd flat ground Do not use the tilt alarm as a level indicator The tilt alarm will sound only when the machine is severely tilted If the tilt alarm sounds when the platform is lifted the operator shoul...

Страница 26: ...er of unsafe operation The machine should be operated in strict accordance with the requirements of this manual and the maintenance manual or if there are stricter industrial or local regulations the...

Страница 27: ...to push other machines or objects Do not make platform contact or tie it to any adjacent objects Do not place the load outside the platform Do not use the platform controller to lower the platform if...

Страница 28: ...g lowering and steering function of the machine The user must abide by the rules on personal protective equipment for users workplace rules and government rules on safety helmets safety belts and glov...

Страница 29: ...ed objects Do not drive in a dangerous manner when operating the machine Danger of jamming Do not put your hands and arms close to parts where they may become jammed or stuck Do not operate under the...

Страница 30: ...t easy to understand and kept in the file case on the platform Unsafe operation can be dangerous Do not operate the machine when there is hydraulic oil leakage Hydraulic oil leaks may penetrate and bu...

Страница 31: ...or Clean any hydraulic oil off your skin once the maintenance and repairs are completed Dispose of the used hydraulic oil in accordance with legal requirements Do not plug leaking hydraulic oil with y...

Страница 32: ...and turn the Emergency Stop Switch on the platform control box to the OFF position 5 Press and turn the Emergency Stop Switch on the ground control box to the OFF position 6 Turn the Key Switch on th...

Страница 33: ...loading surface belts or ropes are strong enough to carry the machine see the section Specifications When using a forklift or crane to lift the machine please use good judgment and planning to control...

Страница 34: ...aults or cannot be moved due to any damage please do not tow it proper transportation vehicles should be used Carry out a manual brake release operation before towing the machine Do not move or tow a...

Страница 35: ...h item and location for changes damage looseness or missing parts Do not use damaged or altered machines Mark the machine and stop using it if any damage or any changes to the original machine are fou...

Страница 36: ...extension part Platform control handle Scissor arm pins and fasteners Nuts bolts and other fasteners Check the whole machine to find Cracks in welded joints or structural components Dents or damage t...

Страница 37: ...situations Steep slopes or openings Protrusions ground obstacles or debris Inclined surfaces Weak or slippery surfaces Aerial obstacles and high voltage wires Dangerous locations Surface supports tha...

Страница 38: ...id flat and free of obstacles Ensure that the battery pack is connected Turn on the main power switch 6 1 Test the ground controller 1 Pull out the red Emergency Stop switches on the platform and the...

Страница 39: ...in the direction of the arrow Result All functions will be turned off Test the lifting and lowering function 1 Press the lifting button and it will light up 2 Hold and push the control handle forward...

Страница 40: ...op the machine and ensure it will not roll down on any slope that the machine can climb Test the driving speed limit 1 Press the lifting button and it will light up 2 Lift the platform about 2m until...

Страница 41: ...N 100XEN 120XEN and 140XEN Place two wooden blocks with the dimensions 150mm 35mm W H under the two wheels on the left right side of the machine and then drive the machine onto these two wooden blocks...

Страница 42: ...rollover device should be enabled automatically The anti rollover device activates two limit switches to restrict the machine s travel When the platform is lifted to the position where the fork seat l...

Страница 43: ...39 cannot be lifted or driven Lower the platform and remove the wooden block...

Страница 44: ...w operator should conduct pre operation check functional tests and workplace check before using the machine 7 1 Emergency measures Emergency stop Press the red Emergency Stop button on the ground cont...

Страница 45: ...ering button and it will light up 2 Hold the enable switch on the control handle 3 Use the thumb rocker switch on the top of the control handle to turn the steering wheel Use the color direction arrow...

Страница 46: ...n tortoise speed indicator lights up indicating that the lift is running in low driving speed mode Battery leveldisplay Check the battery level from the LED on the platform control handle Table of bat...

Страница 47: ...ld the platform guardrail reversing the steps stated above and then fit the D shaped pins into the slots to ensure safe and correct installation Do not place your hands in any positions where they may...

Страница 48: ...water through the filling port on the top of the battery to make the distilled water cover the electrode plate Do not overfill 4 Fit the ventilation cover 5 Connect the charger to a grounded AC circui...

Страница 49: ...enance and repair plan Complete records should be made after each maintenance and repair Only trained and approved service personnel can repair the machine Unless otherwise detailed the operator shoul...

Страница 50: ...ts After completing each section of the report check the corresponding box to mark it If it is Fail for any check item the operator must stop the machine recheck it after repair and check the Pass Aft...

Страница 51: ...aintenance every 30 days Maintenance Record Sheet B Item Pass Fail Pass After Repair B 1 Check the wires B 2 Check the wheels and tires B 3 Check the battery B 4 Check the hydraulic oil B 5 Check the...

Страница 52: ...8 Maintenance Record Sheet D Item Pass Fail Pass After Repair D 1 Replace the oil return filter D 2 Change the hydraulic oil D 3 Check the bushings and sliding blocks D 4 Check the key structural part...

Страница 53: ...l customer service hotline 400 884 7888 Address 88 Donghuan Road Lin an Economic Development Zone Zhejiang China Tel 0571 88926666 Headquarter 85191117 Fax 0571 85131772 Postcode 311305 Website http w...

Отзывы: