Content
Content
Part
Part
:
: Operation
Operation and
and maintenanc
maintenance
e ..............................
................................................................
.............................................................
........................... 1
1
1
1
Truck
Truck Introduction....
Introduction.......................................
....................................................................
....................................................................
............................................
......... 1
1
1.1
1.1 General
General ...............................
..................................................................
....................................................................
..................................................................
................................. 1
1
1.2
1.2 Use occasion and
Use occasion and condition
condition .............................
..............................................................
....................................................................
....................................... 1
.... 1
1.3
1.3 Main pa
Main part name
rt name ..............................
.................................................................
......................................................................
.......................................................
.................... 1
1
1.4
1.4 Display
Display and contr
and control
ol ..............................
.................................................................
.....................................................................
.................................................
............... 3
3
1.4.1
1.4.1 Display ................
Display ..................................................
...................................................................
...................................................................
..................................................
................ 4
4
1.4.2
1.4.2 Control ..................................
Control ...................................................................
..................................................................
..................................................................
................................. 5
5
1.4.3
1.4.3 Others .................
Others ...................................................
...................................................................
...................................................................
..................................................
................ 7
7
1.5
1.5 Sta
Standard techn
ndard technical dat
ical data
a ..............................
...............................................................
....................................................................
............................................ 9
......... 9
1.6
1.6 Product plates and warning lab
Product plates and warning labels location
els location .................................
....................................................................
...........................................
........ 1
11
1
2
2
Safety
Safety Rules
Rules .............................
...............................................................
....................................................................
...........................................................
......................... 13
13
3
3
Transpo
Transport
rt ............................
...............................................................
....................................................................
................................................................
............................... 16
16
3.1
3.1 Lifting
Lifting by
by crane...............
crane.................................................
....................................................................
...................................................................
....................................
... 16
16
3.2
3.2 Securing
Securing the truck
the truck during tr
during transport
ansport ............................
..............................................................
...........................................................
......................... 17
17
3.3
3.3 How to remove a
How to remove a broken truck
broken truck ...............................
................................................................
................................................................
............................... 18
18
4
4
Battery
Battery ..................................
...................................................................
..................................................................
................................................................
............................... 19
19
4.1
4.1 Attention for usin
Attention for using battery
g battery ................................
..................................................................
....................................................................
.................................... 19
.. 19
4.2
4.2 Dimension/Ser
Dimension/Service
vice Weight
Weight ..............................
...............................................................
....................................................................
.....................................
.. 21
21
4.3
4.3 Charging
Charging the batte
the battery
ry .............................
..............................................................
....................................................................
................................................
............. 22
22
4.4
4.4 Replacing th
Replacing the battery
e battery ............................
.............................................................
...................................................................
................................................
.............. 26
26
5
5
Truck
Truck breaking-in
breaking-in ..................................
....................................................................
....................................................................
...............................................
............. 27
27
6
6
Operation
Operation ............................
...............................................................
....................................................................
................................................................
............................... 28
28
6.1
6.1 Check be
Check before o
fore operation
peration ..............................
...............................................................
....................................................................
..........................................
....... 28
28
6.2
6.2 Sta
Start up
rt up ..................................
...................................................................
..................................................................
................................................................
............................... 30
30
6.3
6.3 Travelli
Travelling........................
ng..........................................................
....................................................................
...................................................................
....................................
... 31
31
6.4
6.4 Braking
Braking ..................................
...................................................................
..................................................................
................................................................
............................... 33
33
6.5
6.5 Steer
Steering
ing ...............................
..................................................................
....................................................................
................................................................
............................... 33
33
6.6
6.6 Stopp
Stopping
ing ..............................
.................................................................
....................................................................
................................................................
............................... 33
33
6.7
6.7 Loading
Loading ...............................
..................................................................
....................................................................
................................................................
............................... 33
33
6.8
6.8 Unloading
Unloading ............................
...............................................................
....................................................................
................................................................
............................... 34
34
6.9
6.9 Parking
Parking ..................................
...................................................................
..................................................................
................................................................
............................... 35
35
7
7
Deposit
Deposit the
the truck
truck ..................................
....................................................................
....................................................................
...............................................
............. 36
36
7.1
7.1 Deposit the
Deposit the truck for lon
truck for long time
g time ...............................
................................................................
................................................................
............................... 36
36
7.2
7.2 Sta
Start running
rt running after de
after deposit for a
posit for a long time
long time .............................
...............................................................
................................................
.............. 36
36
8
8
Maintenance
Maintenance .............................
...............................................................
....................................................................
...........................................................
......................... 37
37
8.1
8.1 Maintenance
Maintenance general
general ............................
.............................................................
...................................................................
................................................
.............. 37
37
8.2
8.2 Periodic
Periodic maintenance
maintenance schedule.......
schedule........................................
..................................................................
.....................................................
.................... 38
38
8.3
8.3 Truck used
Truck used oil and lu
oil and lubrication
brication ................................
.................................................................
................................................................
............................... 42
42
8.4
8.4 Replace hydrau
Replace hydraulic oil
lic oil .............................
..............................................................
....................................................................
................................................ 43
............. 43
8.5
8.5 Replace
Replace wheels
wheels .............................
................................................................
......................................................................
.....................................................
.................. 44
44
8.5.1
8.5.1 Replace
Replace drive
drive wheel ..
wheel ...................................
..................................................................
....................................................................
..........................................
....... 44
44
8.5.2
8.5.2 Replace
Replace load
load wheels ......
wheels .......................................
...................................................................
....................................................................
....................................
.. 46
46
8.5.3
8.5.3 Replace Auxiliary
Replace Auxiliary Wheels
Wheels ................................
..................................................................
....................................................................
....................................
.. 47
47
8.6
8.6 Replace the key
Replace the key safe parts pe
safe parts periodically
riodically ..................................
....................................................................
............................................... 48
............. 48
9
9
Relevant
Relevant safety
safety directive
directive or
or standard
standard (CE)
(CE) .................................
....................................................................
..........................................
....... 49
49
Part
Part
:
: Structure,
Structure, Priciple
Priciple and
and Maintenance
Maintenance .................................
....................................................................
..........................................
....... 51
51
1
1
Drive
Drive Unit
Unit ............................
...............................................................
....................................................................
................................................................
............................... 51
51
1.1
1.1 Drive unit str
Drive unit structure and
ucture and principle
principle .................................
..................................................................
..........................................................
......................... 51
51
1.2
1.2 Assemble
Assemble and u
and use no
se notice
tice ................................
..................................................................
....................................................................
....................................
.. 53
53
1.3
1.3 Fault and
Fault and troublesho
troubleshooting
oting ................................
..................................................................
....................................................................
.................................... 53
.. 53
1.4
1.4 Drive
Drive motor
motor ...............................
..................................................................
....................................................................
..........................................................
......................... 54
54
1.5
1.5 Electromagne
Electromagnetic brake
tic brake ................................
.................................................................
....................................................................
..........................................
....... 57
57
1.5.1 Electromagnetic brake
1.5.1 Electromagnetic brake working principle ....................................
working principle .......................................................................
.......................................... 58
....... 58
1.5.2
1.5.2 Electromagn
Electromagnetic
etic brake
brake installatio
installation ....................................................
n .....................................................................................
....................................
... 59
59
https://www.besttruckmanuals.com/