Hangar 9 showtime 4d 90 Скачать руководство пользователя страница 31

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Required Parts

• Hatch

• Canopy

• 4-40 x 1/2" screw (4)

• #4 washer (4)

• Decals

• Pilot figure

• Side force generator (2)

• #2 x 1/4" screw (4)

Required Tools and Adhesives

• Hex wrench: 3/32"

• Shoo Goo

• Formula 560-canopy glue • Masking tape



Step 1

Position the canopy onto the canopy hatch. Trace around

the canopy and onto the hatch using a felt-tipped pen.



Step 2

Lightly sand the inside edge of the canopy and

slightly inside the line drawn on the hatch using

medium sandpaper.



Step 3

Apply a bead of RCZ56 Canopy Glue (ZINJ5007) around

the inside edge of the canopy. Position the canopy onto

the hatch. Use tape to hold the canopy secure until the

glue fully cures.



Step 4

If you are not planning on using the side force generators,

secure the side force generator plugs to the wing using

#2 x 1/4" screws.

Section 11 – Final Assembly

Содержание showtime 4d 90

Страница 1: ...in 1676mm Length 68 3 in 1734mm Wing Area 900 sq in 58 1sq dm ASSEMBLY MANUAL ShowTime 4D 90 Weight 8 9 lb 3 6 4 1 kg Radio 4 channel w 6 servos Recommended Engines 61 1 00 2 stroke 91 1 10 4 stroke Specifications ...

Страница 2: ...tallation 15 Section 6A Engine Installation Saito 1 00 17 Section 6B Engine Installation Evolution 1 00 20 Section 7A Rudder Servo Installation Pull pull 23 Section 7B Rudder Servo Installation Tail Mounted 26 Section 8 Tail Wheel Installation 28 Section 9 Radio Installation 29 Section 10 Cowling Installation 30 Section 11 Final Assembly 31 Flying Information 32 Balancing the Model 33 Control Thro...

Страница 3: ...ight Wing HAN2802 B Left Wing Panel HAN2803 C Fuselage HAN2803 D Stabilizer Set w Elevators HAN2804 E Canopy HAN2806 F Cowling HAN2808 G Anodized Wing Tube HAN2814 H Canopy Hatch HAN2807 I Rudder HAN2805 J Stabilizer Tube HAN2813 K SFG Set HAN2816 L Carbon Fiber Landing Gear HAN2809 M Wheel Pant Set HAN2810 Small Parts 1 Fuel Tank 2 Engine Mount 3 Tail Wheel Assembly HAN2812 Items Not Shown Decal ...

Страница 4: ...ixing sticks for epoxy Paper towels Petroleum jelly Rubbing alcohol Sanding bar Sandpaper coarse Covering Iron HAN101 Dental floss or string Covering Glove HAN150 Sealing Iron Sock HAN141 The servos used for the control surfaces of the ShowTime must have a minimum of 80 ounce inch of servo torque In the prototype ShowTime we used JR9411 servos on the ailerons and elevator and a JR8411SA servo for ...

Страница 5: ...ed for the final assembly no liability shall be assumed nor accepted for any damage resulting from the use of the final assembled product By the act of using the assembled product the user accepts all resulting liability Please note that once assembly of the model has been started you must contact Horizon Hobby Inc directly regarding any warranty question Please do not contact your local hobby sho...

Страница 6: ...the hole drilled in Step 1 Step 3 Slide the aileron onto the wing until there is only a slight gap between the aileron and wing panel Remove the T pins and snug the aileron against the wing panel Slide the aileron towards the wing tip until the aileron aligns with the wing tip Note Do not use CA accelerator during the hinging process The CA must be allowed to soak into the hinge to provide the bes...

Страница 7: ...cumulated on the wing or aileron surface Allow time for the CA to completely cure before moving to the next step Step 7 Firmly grasp the wing and aileron and gently pull on the aileron to ensure the hinges are secure and cannot be pulled apart Use caution when gripping the wing and aileron to avoid crushing the structure Step 8 Work the aileron up and down several times to work in the hinges and c...

Страница 8: ...t 4 40 lock nut 2 23 4 aileron linkage 2 8 32 x 21 4 control horn screw 2 Ball link for servo arm 2 Molded swivel link 2 Ball link for swivel link 2 4 40 x 1 2 socket head screw 2 Required Tools and Adhesives Phillips screwdriver small Ruler Drill Drill bit 1 16 6 minute epoxy Threadlock 12 Servo Extension JRPA098 2 HD 1 2 Servo Arm 4 40 JR HAN3574 2 Step 1 Install the servo hardware grommets and ...

Страница 9: ... string to the servo extension and insert the servo into the wing Use the string to pull the servo lead through the wing Position the servo so the output shaft is towards the trailing edge of the wing Use a 1 16 drill bit to drill the locations for the servo screws Mount the servos using the hardware provided with the servos Step 5 Mix a small amount of 6 minute epoxy and lightly coat the inside o...

Страница 10: ...HAN3574 for the aileron servos Step 8 Screw a 4 40 ball link 5 to 6 turns onto each end of a 23 4 long aileron linkage Adjust the linkage length until the hole in the ball link aligns with the outer hole in the servo arm when the aileron is neutral and the servo arm is centered Step 9 Center the servo using the radio system Attach the servo horn to the servo using the screw provided with the servo...

Страница 11: ... pins slide into the holes provided in the fuselage Be sure the alignment pins are secure in the wing halves before installing the wings If they are not remove the pin and apply a small amount of thin CA into the tube socket and reinstall the alignment pin Step 3 Carefully slide the remaining wing panel onto the wing tube that projects from the fuselage The fit may be tight use caution when insert...

Страница 12: ... bolt Install a 4 40 x 1 2 bolt to secure the tube in the stabilizer Step 8 Slide the assembly into the fuselage Slide the remaining stab half onto the tube and drill and tap the location for the 4 40 retaining bolt Install the bolt to complete the procedure Hint When removing the stabilizer for storage remove only one bolt leaving the tube secured in the remaining stabilizer Trying to install the...

Страница 13: ...cellent results Using servos with less torque could cause a crash Step 1 Install a 24 servo extension onto an elevator servo Tie the servo leads together use a commercially available connector or use unwaxed dental floss to secure the extensions to prevent them from coming loose during flight Install one side only of the two Y harnesses to two of the servos also tying knots to prevent disconnectio...

Страница 14: ...ll link 5 to 6 turns onto a 5 elevator linkage Screw the opposite end of the linkage into the swivel control horn on the elevator Adjust the linkage length until the hole in the ball link lines up with the outer hole in the servo arm when the elevator is neutral and the servo arm is centered Step 8 Use the included 4 40 screws and nuts to attach the ball link to the outer hole in the arm The corre...

Страница 15: ... Step 1 Install the axles in the landing gear Secure the axles using an adjustable wrench and the nuts provided with the axles Step 2 Install the landing gear using two 8 32 x 3 4 socket head bolts and two 8 washers Step 3 Fit the pants over the axle on the landing gear Align the centerline of the wheel pant to the centerline of the fuselage Use a felt tipped pen to transfer the location of the mo...

Страница 16: ...ing items onto the axle 3 16 wheel collar wheel 3 16 wheel collar Step 7 Secure the pant in place using a 4 40 x 1 2 socket head screw and a 4 washer Use threadlock on the screw to prevent it from coming loose in flight Step 8 Center the wheel in the wheel pant and tighten the collars to prevent the wheel from moving side to side Use threadlock on both set screws Step 9 Repeat Steps 3 through 8 fo...

Страница 17: ...tach them to the firewall using four 8 32 x 1 screws and four 8 washers Use threadlock on the screw to prevent it from coming loose in flight Step 2 Place the engine onto the engine mount Position the engine so the drive washer is 53 4 from the firewall Step 3 Transfer the location of the holes on the engine mounting lugs onto the engine mount Step 4 Use a drill and 11 64 drill bit to drill the lo...

Страница 18: ...ped pen Drill the location using an 11 64 drill bit Step 7 Roughen the end of the pushrod tube using coarse sandpaper Slide the tube into the hole guiding it to the sides of the fuel tank area The tube will extend 1 16 forward of the firewall Use medium CA to glue the tube into position Step 8 Trim the pushrod tube at the front edge of the servo tray Section 6A Engine Installation Saito 1 00 ...

Страница 19: ...ling the fuel tank look at the tubes of the tank to determine which is the vent and which is the clunk line Step 11 Connect two 12 pieces of fuel tubing for pickup and vent tubes Attach the green tubing to the pick up the red to the vent Step 12 Make the proper connections to the engine using the engine manufacturer s instructions If you are using a 4 stoke make sure to route the crankcase vent to...

Страница 20: ...e two engine mount halves Attach them to the firewall using four 8 32 x 1 screws and four 8 washers Step 2 Place the engine onto the engine mount Position the engine so the drive washer is 53 4 from the firewall Step 3 Transfer the location of the holes on the engine mounting lugs onto the engine mount Step 4 Use a drill and 11 64 drill bit to drill the locations for the engine mounting bolts Note...

Страница 21: ...d pen Drill the location using an 11 64 drill bit Step 7 Roughen the end of the pushrod tube using coarse sandpaper Slide the tube into the hole guiding it to the sides of the fuel tank area The tube will extend 1 16 forward of the firewall Use medium CA to glue the tube into position Step 8 Trim the pushrod tube at the front edge of the servo tray Section 6B Engine Installation Evolution 1 00 ...

Страница 22: ...fuel tank to the tank floor Note Before installing the fuel tank look at the tubes of the tank to determine which is the vent and which is the clunk line Step 11 Connect two 12 pieces of fuel tubing for pickup and vent tubes Attach the green tubing to the pickup the red to the vent Step 12 Make the proper connections to the engine using the engine manufacturer s instructions Note Connect the press...

Страница 23: ...nes a pull pull system is used For heavier engines a tail mounted servo is used Use the appropriate servo location based on your engine selection Step 1 Slide the 8 32 x 4 control horn screw into the hole in the rudder Thread the 8 32 flange nuts onto the screw from both sides of the rudder Position the screw so it is centered in the rudder Use threadlock on the nuts to prevent them from loosening...

Страница 24: ...cated 6 in front of the rudder hinge line which is below the hole for the stabilizer anti rotation pin Pass the cable into the fuselage through the opening Step 5 Using the screws included with the servo fasten the servo in place You may find it helpful to drill 1 16 pilot holes before installing the screws Step 6 Prepare the rudder servo arm by attaching two 4 40 ball links using the 4 40 screws ...

Страница 25: ...rough 8 to assemble and install the second rudder cable Step 5 is only required once Note The cables will cross inside the fuselage to get the correct geometry Step 10 With the radio on check the operation of the rudder Adjust the cables so when the rudder servo is centered the rudder is centered as well There will be slight tension on the cables to prevent the rudder from wandering Adjustments ca...

Страница 26: ... the servo leads together using a commercially available connector or use unwaxed dental floss to secure the extension to prevent it from coming loose during flight Step 2 Remove the covering from the fuselage for the rudder servo location Install the servo in the fuselage tail section with the output shaft to the front as shown in the photo Step 3 Using the screws included with the servos fasten ...

Страница 27: ...ball link to the outer hole in the arm The correct sequence is 4 40 screw ball link servo arm and 4 40 locknut Be sure to use threadlock Step 8 Screw a 4 40 ball link 5 to 6 turns onto a 5 rudder linkage Screw the opposite end of the linkage into the swivel control horn on the rudder Adjust the linkage length until the hole in the ball link lines up with the outer hole in the servo arm when the ru...

Страница 28: ...bracket and drill 5 64 pilot holes at the previously marked positions Step 3 Use two 4 x 5 8 sheet metal screws to secure the tail wheel bracket in place A hardwood plate is positioned in the rear of the fuselage allowing these screws to be firmly tightened Hint Remove the screws and wick thin CA into the holes to strengthen the threads When dry reinstall the screws Step 4 The rudder has a hard po...

Страница 29: ...location of these items can be located differently to achieve the correct center of gravity Step 3 Mount the throttle servo using the hardware provided with the servo Plug the servo into the receiver and attach the servo arm to the throttle servo Step 4 Move the servo to the throttle open position using the radio system Manually move the throttle arm on the carburetor to the open position Mark the...

Страница 30: ... socket head screws four 4 washers and four pieces of 1 4 long fuel tubing Transfer the positions from the cardstock onto the cowling Step 3 Remove the cowl and remove the necessary material to allow access to items such as needle valves glow plugs cut off switches mufflers etc Also add two openings to allow for airflow through the cowling for cooling Note Start by removing only a little material ...

Страница 31: ... hatch using a felt tipped pen Step 2 Lightly sand the inside edge of the canopy and slightly inside the line drawn on the hatch using medium sandpaper Step 3 Apply a bead of RCZ56 Canopy Glue ZINJ5007 around the inside edge of the canopy Position the canopy onto the hatch Use tape to hold the canopy secure until the glue fully cures Step 4 If you are not planning on using the side force generator...

Страница 32: ...the upper and lower side force generators into position Note The SFG s can be removed in a few seconds Try your ShowTime with and without to decide which setup suits your flying style best Step 6 Apply the decals to customize your ShowTime For detailed information on setting up and flying the ShowTime 4D 90 by Mike McConville go to www hangar 9 com Section 11 Final Assembly Flying Information ...

Страница 33: ...tructions provided with the radio In most cases the radio should be charged the night before going out flying Step 2 Before each flying session be sure to range check your radio See your radio manual for the recommended range and instructions for your radio system Each radio manufacturer specifies different procedures for their radio systems If using a gasoline engine check the range first with th...

Страница 34: ...explosive gases such as hydrogen filled balloons or ground mounted devices launching a projectile The only exceptions permitted are rockets flown in accordance with the National Model Rocketry Safety Code or those permanently attached as per JATO use also those items authorized for Air Show Team use as defined by AST Advisory Committee document available from AMA HQ In any case models using rocket...

Страница 35: ...used no powered model may be flown closer than 25 feet to any person 9 Under no circumstances may a pilot or other person touch a powered model in flight Organized RC Racing Event 10 An RC racing event whether or not an AMA Rule Book event is one in which model aircraft compete in flight over a prescribed course with the objective of finishing the course faster to determine the winner A In every o...

Страница 36: ... 2005 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 877 504 0233 horizonhobby com 7566 ...

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