P/N 100190, Rev. 1
Page 25
2. Set the oiler valve to ‘3’ as a baseline for the
flow rate.
3. Replace the cap.
4. Mount and setup the machine (see Section 3.2-
3.5)
5. Squeeze and hold the throttle lever to run the
machine.
6. Hold a sheet of white paper approximately 4”
(101mm) in front of the exhaust ports on the
pneumatic motor. If adjusted correctly, there
will be a light splatter of oil on the paper after
a few seconds of operation.
7. If the oil rate needs adjusted, disconnect the
air supply line from the air filter end of the air
hose assembly.
8. Repeat Step 1.
9. The larger the number on the oiler valve the
higher the oil flow rate. Adjust as required.
10. Replace the cap and retest the machine for cor-
rected oil flow rate.
5.3.4
Tool holders
Do the following to service the tool holders:
1. Monitor and replace as necessary, the o-rings on
the I.D. of the tool holder.
2. Monitor and replace as necessary, the key stock
between the main gear and the tool holders.
5.3.5
Greasing the drive and pinion
gears
Do the following to grease the drive and pinion gears:
1. On either drive type, remove the four screws in
the gearbox adapter.
2. Slide the entire motor, gearbox and gearbox
adapter out of the machine housing.
3. Both the drive and pinions gears are now acces-
sible and can be greased.
4. Reverse the process to reassemble.
5.4
T
ROUBLESHOOTING
This section is intended to help you solve basic machine
performance problems. For serious maintenance or if
you have questions on the following procedures, contact
H&S.
5.4.1
The machine isn’t turning
If the machine is not rotating, check the following:
1. The air supply line is connected and sufficient
air pressure is present (pneumatic motor only).
2. The power source is connected and energized
(electric motor only).
3. The Low/High setting on the electric motor is
not in the neutral position (between gears).
5.4.2
The machine isn’t feeding
If the machine isn’t feeding properly, check the follow-
ing:
1. The center shaft is properly installed in the
machine and 1/2” (12.7mm) projects through
either the back of the machine or the back of
the feed wrench.
2. The feed wrench or crank handle are being
turned the wrong direction.
5.4.3
The machine is performing poorly
If the machine is performing poorly, check the follow-
ing:
1. The cutting tool is installed correctly.
2. That the set screw on the tool holder is tight to
the center shaft.
3. The machine is tight to the workpiece.
4. The cutting tool or insert is sharp and has the
correct geometry for the material and type of
cut.
5. Electric motor:
a) The low/high gear is set correctly.
6. Pneumatic motor:
a) There is oil in the in-line oiler.
b) The air supply to the machine is sufficient
in both quantity and pressure. Optimal
levels are: 90PSI at 38CFM.
7. After 40 hours of use, monitor the wear of the
bronze bushings. Replace when play is observed
between the components for best performance.
Содержание BOILER GUN BG44
Страница 1: ...BOILER GUN BG44 BOILER GUN OPERATING MANUAL P N 100190 April 2017 Revision 1...
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Страница 10: ...Page B CLIMAX GLOBAL LOCATIONS...
Страница 11: ...P N 100190 Rev 1 Page C CE DOCUMENTATION CE Certification is pending...
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Страница 42: ...Page 30 FIGURE A 1 BG44 BOILER GUN HIGH VELOCITY CRANK FEED ASSEMBLY P N BG44HVCR...
Страница 44: ...Page 32 FIGURE A 3 BG44 BOILER GUN HIGH VELOCITY WRENCH FEED ASSEMBLY P N BG44HVWR...
Страница 45: ...P N 100190 Rev 1 Page 33 FIGURE A 4 BG44 BOILER GUN HIGH VELOCITY WRENCH FEED PARTS LIST P N BG44HVWR...
Страница 46: ...Page 34 FIGURE A 5 BG44 BOILER GUN LOW VELOCITY CRANK FEED ASSEMBLY P N BG44LVCR...
Страница 48: ...Page 36 FIGURE A 7 BG44 BOILER GUN LOW VELOCITY WRENCH FEED ASSEMBLY P N BG44LVWR...
Страница 50: ...Page 38 FIGURE A 9 BG44 BOILER GUN ELECTRIC CRANK FEED ASSEMBLY P N BG44CR E...
Страница 52: ...Page 40 FIGURE A 11 BG44 BOILER GUN WRENCH FEED ELECTRIC ASSEMBLY P N BG44WR E...
Страница 57: ...P N 100190 Rev 1 Page 45 FIGURE A 16 LOCKING RODS...
Страница 59: ...P N 100190 Rev 1 Page 47 FIGURE A 18 HV AIR MOTOR ASSEMBLY AND PARTS LIST P N 100105...
Страница 60: ...Page 48 FIGURE A 19 LV AIR MOTOR ASSEMBLY AND PARTS LIST P N CML3488...
Страница 62: ...Page 50 FIGURE A 21 ELECTRIC MOTOR ASSEMBLY AND PARTS LIST P N EMB003610...
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