H&S 2957 Скачать руководство пользователя страница 2

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TABLE OF CONTENTS

Table of Contents

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1.1 & 1.2

Warranty

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1.3

Warranty Registration

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1.4

Serial Number Location

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1.6

2 Safety

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2.1

2.1 General Safety

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2.3

2.2 Operating Safety

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2.3

2.3 Maintenance Safety

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2.4

2.4 Hydraulic Safety

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2.4

2.5 Storage Safety

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2.4

2.6 Safety Signs

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2.4

2.7 Sign

off Form

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2.5

Decal

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3.1

3.1 Safety Decal Locations

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3.1

3.2 Information Decal Locations

...........................................................

3.4

4 Operation

.....................................................................................

4.1

4.1 To the New Operator or Owner

......................................................

4.1

4.2 Pre

Operational Checklist

...............................................................

4.2

4.3 Break In

................................................................................................

4.2

4.4 Machine Components

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4.3

4.5 Controls

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4.4

4.6 Attaching/Unhooking

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4.6

4.7 Field Operation

...................................................................................

4.8

4.8 Transporting

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4.13

4.9 Storage

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4.14

5 Service and Maintenance

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5.1

5.1 Servicing Record

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5.1

5.2 Servicing Intervals

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5.2

5.2.1 8 Hours, Daily, or Every 10 Bales

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5.2

5.2.2 Weekly or Every 50 Bales

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5.3

5.2.3 Annually or Every 3000 Bales

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5.3

Gearbox

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5.4

PTO

........................................................................................................

5.5

5.5 Maintenance & Adjustments

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5.6

5.5.1 Rocking Bale Cradle System

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5.6

5.5.2 Flail Blackslap

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5.8

5.5.3 Rotor Maintenance

..................................................................

5.8

5.5.4 PTO Safety Shield

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5.8

5.5.5 Shear Bolt

.................................................................................

5.9

5.5.6

Hitch

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5.9

6 Troubleshooting

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6.1

7 Specifications

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7.1

7.1 General Specifications

......................................................................

7.1

7.2 Tire Specifications

.............................................................................

7.1

7.3 Bolt Torque Specifications

..............................................................

7.1

7.4

Overall Dimensions

............................................................................

7.3

1.1

Содержание 2957

Страница 1: ...BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH H S MANUFACTURING CO INC MARSHFIELD WISCONSIN 54449 715 387 3414 FAX 715 384 546...

Страница 2: ...4 3 4 5 Controls 4 4 4 6 Attaching Unhooking 4 6 4 7 Field Operation 4 8 4 8 Transporting 4 13 4 9 Storage 4 14 5 Service and Maintenance 5 1 5 1 Servicing Record 5 1 5 2 Servicing Intervals 5 2 5 2 1...

Страница 3: ...TABLE OF CONTENTS 1 2 8 Options 8 1 8 1 Hydraulic Deflector Kit Optional 8 1 8 2 9 PDI Setup 9 1 10 Notes Sheet 10 1...

Страница 4: ...1 3...

Страница 5: ...1 4...

Страница 6: ...1 5 Page Intentionally left Blank...

Страница 7: ...The model number 2 The serial number This information is essential when ordering parts for your H S Bale Processor SERIAL NUMBER LOCATION Always give your dealer the serial number of your H S Bale Pro...

Страница 8: ...ant to you Accidents Disable and Kill 3 Big Reasons Accidents Cost Accidents Can Be Avoided DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injur...

Страница 9: ...e prevented Do not risk injury or death by ignoring good safety practices Bale Processor owners must give operating instructions to operators or employees before allowing them to operate the machine a...

Страница 10: ...le Processor 2 2 Operating Safety 1 Read and understand the Operator s Manual and all safety signs before using 2 Place all controls in neutral stop the engine set the parking brake remove the ignitio...

Страница 11: ...when changing tires 5 Use only tools jacks and hoists of sufficient capacity for the job 6 Install and secure all guards and shields before resuming operation 2 4 Hydraulic Safety Follow standard Hydr...

Страница 12: ...been reviewed Annually review this information with all personnel Make these periodic reviews of SAFETY and OPERATION information a standard practice for all of your equipment We feel that an untrain...

Страница 13: ...the various safety decals the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS THINK SAFETY WORK SAFELY 3 1 REMEMBER If safety decals have...

Страница 14: ...3 2 3 Safety Decal Locations...

Страница 15: ...3 3 3 Safety Decal Locations...

Страница 16: ...eir locations are shown in the following illustrations 3 4 REMEMBER If safety signs have been damaged removed become illegible or parts have been replaced without safety signs new signs must be applie...

Страница 17: ...3 5 3 2 Information Decal Locations...

Страница 18: ...By following the operating instructions in conjunction with a good maintenance program your Bale Processor will provide you with many years of trouble free service The machine is designed with a PTO p...

Страница 19: ...used for the first time it is recommended that the following mechanical items be checked A Before First Start Up 1 Attach the Bale Processor to the tractor 2 Cycle the lift frame and the bale cradle...

Страница 20: ...4 4 Machine Components 4 3 A Bale Cradle B PTO Driveline C Rotor D Flail E Body F Cradle Valve G Deflector H Lift Frame I Cradle Guides J Side Access Door...

Страница 21: ...the lock pin and move the discharge deflector to its desired position Secure by inserting the lock pin into the frame anchor hole An optional hydraulic or electric position kit is available to positi...

Страница 22: ...adjustable for speed and stroke to accommodate any type of bale or material a Speed The system is designed with a standard flow divider to change and set the system speed Set at 5 for maximum speed M...

Страница 23: ...f bystanders and remove foreign objects from the machine and working area 2 Adjust the length of the drawbar to give the appropriate dimensions between the PTO shaft and the drawbar pin hole Refer to...

Страница 24: ...e ends of the hoses Also clean the area around the couplers on the tractor b Remove the plastic plugs from the couplers and isolate the hoses for the lift arm circuit from the hoses for the cradle til...

Страница 25: ...le 1 Lower bale tines to ground 2 Back processor up with the bale tines sliding under the bale 4 8 5 Raise the bale tines up and tip the bale into the bale cradle 4 7 Field Operation STOP CRADLE WHEN...

Страница 26: ...cation d With the tractor on idle slowly engage PTO e Increase engine RPM to rated PTO speed f Engage rocking bale cradle hydrau lic circuit IMPORTANT The processor is equipped with an 80 constant vel...

Страница 27: ...to its off position If the PTO drive system on your tractor is designed with a brake that will stop the PTO shaft in less than one revolution avoid using this feature Stopping the rotor too quickly wi...

Страница 28: ...he engine and remove the ignition key before cleaning the rotor 4 11 4 7 Field Operation Continued 10 Cradle Tilt The machine is designed with a cradle inside the frame that moves the material from si...

Страница 29: ...the PTO driveline as straight as possible to minimize universal joint angles b Disengage PTO when making sharp turns Never exceed a universal joint angle of 80 c Always try to remove the twine string...

Страница 30: ...in the location provided 4 Always use hazard warning flashers on the tractor when transporting unless prohibited by law 5 Do not exceed 20 mph 32 kph Reduce speed on rough roads and surfaces 6 Keep t...

Страница 31: ...y loose fittings Replace any hose that is badly cut nicked or abraded or is separating from the crimped end of the fitting 4 Inspect rotor and flails for damaged or broken components Repair or replace...

Страница 32: ...handle all lubricants Store them in an area protected from dust moisture and other contaminants Gearbox on Model 2958 takes 300ml of SAE 80W 90 Gear Oil MAINTENANCE Hours Serviced By 8 Hours Daily or...

Страница 33: ...lean lubricant passageway Replace fitting if necessary 5 2 1 8 Hours Daily or Every 10 Bales 1 Lubricate the PTO shaft eight locations See Lubrication Procedure from Weasler page 5 5 Follow Standard I...

Страница 34: ...bale cradle bushings four locations 2 Grease the bale lift system bushings eight locations 3 Grease roller and rotor bearing six locations a Rollers b Rotor 5 2 3 Annually Or Every 3000 Bales 4 Repack...

Страница 35: ...5 5 5 4 PTO...

Страница 36: ...g will provide the best performance and is set at 1 1 2 from the stop tabs NOTE In general soft wet bales require more stroke than hard well formed bales The type of material being processed will also...

Страница 37: ...bolts to allow moving if required c Slide the valve spool to its neutral position 5 16 extended d Slide the valve assembly until it is centered between stops Tighten mounting bolts to their specified...

Страница 38: ...ep flails in good condition Replace if chipped bent or damaged in any way Always use a locking nut or jam nut on the flail bolt to prevent it from coming apart 5 5 4 PTO Safety Shield It is important...

Страница 39: ...design and is to be installed as shown Do not use the hitch with the clevis on top as it does not have sufficient strength to support the vertical loads imposed by the Processor Do not remove the cle...

Страница 40: ...Increase oil flow at tractor or flow divider Cold temperatures Warm machine before operating Check hydraulic oil type in tractor Shear Bolt Failure Rotor does not turn freely Determine and correct th...

Страница 41: ...t 1725 lbs PTO 1 3 8 21 spline 1000RPMCV Tub Length 83 No of Hammer 32 Hammer Size 1 2 x 2 x 5 3 4 Rotor Swing Diameter 25 1 8 Discharge Direction Left 7 2 Tire Specifications Tire Size 14L x 16 1SL x...

Страница 42: ...7 3 Bolt Torque 7 2...

Страница 43: ...7 3 7 4 Overall Dimensions...

Страница 44: ...3 8 bolts nuts and washers to secure the mount to the shroud Tighten the bolts with the cylinder mount pushed up as high as the slotted holes will allow Note To prevent damage it is important the mou...

Страница 45: ...ting the bale shroud retract the cylinder until it is closed Watch to make sure that cylinder does not put excessive pressure upwards on the deflector shield in this position If there is excessive pre...

Страница 46: ...tup As part of the shipping process your Bale Processor If equipped with a hydraulic deflector kit will require some setup Please follow the steps below to get your Bale Processor set up for use 2 Rem...

Страница 47: ...to the Bale Processor body Allow it to swing freely 5 Rotate the Deflector Shield and the Hydraulic Cylinder until the mounting holes align 6 Install the Cylinder Mounting Pin removed in step 2 Secure...

Страница 48: ...Notes 10 1...

Страница 49: ......

Страница 50: ...H S MFG CO Products approved for the FEMA SEAL OF QUALITY...

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