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§3.2 CSA/UL Duty Cycle Rating 

   

The letter “X” stands for the duty cycle, which is defined as the proportion of the time (10 minutes) that a 

machine can work continuously at 100% of rated welding current in an ambient temperature of 105°F.

 

    The relation between the duty cycle “X” and the 

output current “I” is shown as the right figure. 

    If  transformer  is  over-heat,  the  heat  relay 

inside it will open and will output an instruction to 

circuit board, cut AC relay and the output welding 

current, and brighten the over-heat pilot lamp in 

the front panel. At this time, the machine should 

be allowed to cool down for 15 minutes with the 

fan.  When  operating  the  machine  again,  the 

welding output current or the duty cycle should be reduced. 

§3.3 Equipment Connection

 

 

 

 

Содержание HSM200

Страница 1: ...LCD IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we...

Страница 2: ...Ampere Characteristic 6 3 Installation and Adjustment 7 3 1 Parameters 7 3 2 Duty cycle and Over heat 8 3 3 Equipment Connection 8 4 Operation 9 4 1 Layout for the front and rear panel 9 4 2 Welding...

Страница 3: ...ause of the DC voltage existing in the electrolytic capacitors ELECTRIC SHOCK CAN KILL Never touch electrical parts Wear dry hole free gloves and clothes to insulate yourself Insulate yourself from wo...

Страница 4: ...ium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values using local exhaust or mechanical ventilation In confin...

Страница 5: ...er that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Wh...

Страница 6: ...or flame Never allow the electrode or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection...

Страница 7: ...MIG Meanwhile the welding current parameter can be adjusted continuously and infinitely to meet with the requirements of welding craft Rectifier Inverter Transformer Rectifier Hall Current Feedback co...

Страница 8: ...IG 10 100 MMA 25 200 MIG 10 200 MMA TIG Welding Voltage V 10 27 MIG No load Voltage V 67 MIG 14 TIG MMA Power Factor 0 99 Duty cycle 40 40 140 A 60 115 A 100 90 A 40 100 A 60 85A 100 65 A 40 140 A 60...

Страница 9: ...nd the output current I is shown as the right figure If transformer is over heat the heat relay inside it will open and will output an instruction to circuit board cut AC relay and the output welding...

Страница 10: ...nd keep the wire aim at the wire feeder mouth Note The plane of the joint should be aimed at screw plugged tightly and rotated 90 then screw the bolt tightly to ensure the gun contacting closely 7 Con...

Страница 11: ...g L Knob in the interface 3 Welding parameter setting interface a welding parameter and its corresponding value may be selected and set by rotating L Knob and R Knob in the interface 4 System setting...

Страница 12: ...G MAG Synergic welding method is selected 8 Multifunction display interface an interface displaying the contents corresponding to those selected by users such as icons of welding method welding mode a...

Страница 13: ...d setting of welding parameters 1 In the main interface press the MENU key to enter the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the par...

Страница 14: ...t set by rotating L Knob 4 When the programmed welding current does not meet user requirements the setting is available by rotating R Knob 5 After the setting press L Knob and R Knob for confirmation...

Страница 15: ...lue for the parameter afterwards press L Knob or R Knob for confirmation Refer to Fig 2 3 Setting of wire feed rate and welding current 1 Press the ENTER key to enter the welding interface shown below...

Страница 16: ...he MENU key to enter the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the parameter as required and rotate R Knob to set a value for the par...

Страница 17: ...the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the parameter as required and rotate R Knob to set a value for the parameter afterwards pr...

Страница 18: ...t a welding method as required and press L Knob two times to directly enter the welding interface 4 3Welding parameters Material Wire diameter mm GAS Welding current A Fe metal Solid cored 0 6 CO2 25...

Страница 19: ...t acid corrosive gas in the surrounding air or substance can not exceed normal standard Take care that there is sufficient ventilation during welding There is at least 30cm free distance between the m...

Страница 20: ...ately If the fan does not rotate after the arc welding machine is overheated observe that whether there is something blocked in the blade if it is blocked please get rid of If the fan does not rotate...

Страница 21: ...ne you can consult the following Chart NO Troubles Reasons Solution 1 Close the breaker but the power light isn t on Breaker damaged Change it Fuse damaged Change it Power damaged Change it 2 After we...

Страница 22: ...circuit damaged Check the circuit 6 Welding stops and alarm light is on Machine has self protection Check over voltage over current over temperature lower voltage and over temperature and solve it 7...

Страница 23: ...pistol blow compressed air through the wire guide Blow the wire feed mechanism and reel housing clean with compressed air Reattach the welding gun s parts Tighten the contact tip to spanner tightness...

Страница 24: ...MIG GUN NO Description QTY Part Number 1 Nozzle Standard 15AK 1 145N0075 2 Contact Tip 030 0 8 M6 25 1 140N0059 3 Swan Neck 15AK 1 002N0009 3 1 Insulator Bushing 1 002N0077 4 Torch Body Seat 1 400N01...

Страница 25: ...MAINTENANCE AND TROUBLESHOOTING 5 4 Electrical schematic drawing...

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