54
PROBLEMS
POSSIBLE CAUSES
REMEDY / CORRECTIVE ACTION
Abnormal vibration and
noise of compressor
Liquid compression
Adjust proper suction superheat
Friction between rotors or between rotor and
compression chamber
Change screw rotors or compression chamber or both.
Insufficient lubrication oil
Check the oil supply of the compressor is enough, add some
oil if necessary
Loose internal parts
Dismantle the compressor and tighten/change loose parts
System harmonic vibration caused by improper piping
system
Check the system piping and if possible replace steel pipe by
copper pipe
External debris fallen into the compressor
Dismantle the compressor and check the damage. Clean and
polish rotor and chamber surfaces. Replacement might be
needed depending on damages.
Friction between slide valve and rotors
Dismantle the compressor and change damaged parts
Motor rotor rotates imbalance
Check and repair
Motor line open
Check
Start-up difficulties
Tripped overload
Check the electrical connection
Screw rotors seized
Replace screw rotors, bearings etc…
Broken motor
Change motor
Insufficient refrigerant
Leakage test. Charge additional refrigerant and adjust
suction superheat less than 10K
High discharge temperature
Poor heat exchange in condenser
Check and clean the condenser
Refrigerant overcharge
Reduce the refrigerant charge
Air/moisture in refrigerant system
Recover, purify refrigerant and vacuum system
Improper expansion valve
Check and adjust proper suction super heat
Insufficient lubrication oil
Check the oil level and add oil
Damaged bearings
Stop the compressor and change the bearings and other
necessary parts
Improper Vi value
Change the slide valve
No system additional cooling (Liquid injection or oil
cooler)
Install additional system cooling (liquid injection or oil cooling
or both base on working condition limitation)
Lack of refrigerant
Check for leaks. Charge additional refrigerant
Compressor losses oil
Improper system piping
Check and correct the piping or install an external oil
separator
Liquid fills back
Maintain suitable suction superheat at compressor
Lack of refrigerant
Check for leakage. Charge additional refrigerant
Low suction pressure
Evaporator dirty or iced
Defrost or clean coil
Clogged liquid line filter drier
Replace the cartridge
Clogged suction line or compressor suction strainer
Clean or change suction strainer
Expansion valve malfunctioning
Check and reset for proper superheat
Condensing temperature too low
Check means for regulating condensing temperature
Note: Replacements of compressor parts should be performed by a qualified / certified serviceman with full knowledge
of HANBELL screw compressors or HANBELL service engineers.
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