background image

16

4.6

CONDENSATE CONNECTION

Refer to Figur

e 13

Connect pr

eferably a 22 mm plastic push fit or adhesive overflow pipe to

the condensate outlet. It should be piped to drain, preferably within the
building, maintaining a continuous 2° fall away from the appliance.
Note; if an additional “U” trap is fitted between the appliance and the
discharge point, then a visible air break is necessary between the
appliance and trap, because a trap is already provided within the
appliance. 32 mm pipe should be used for external pipe work, or if the
appliance is installed in a garage. If the drain is routed externally to a
drain or soak away, then the external length should be kept as short as
possible and not exceed 3000 mm. Protection from freezing in cold
weather conditions is also advisable. Ensure that the condensate
discharge system complies with any local regulations in force.
The drain pipe material should be resistant to acid with a pH less than
6.5. Suitable materials for the condensate drainage pipe are PVC, UPVC,
ABS, PP or PVC-C.
In exceptional circumstances, such as when a boiler is installed in a
basement without drainage, it may be necessary to install a condensate
pump to carry condensate up to ground/drain level. Such products are
available from Grundfos Pumps Ltd on: 01525 850000 and Pump
House on: 0115 922 2211.

4.7

PRESSURE RELIEF VALVE CONNECTION

The safety valve is located at the bottom RHS of the appliance.

Connect 15mm copper pipe using the male flanged nut and olive
provided, to the safety valve outlet, and then continue the discharge
pipe using no less than 15mm diameter copper pipe to the outlet. The
pipe outlet should be positioned so that the discharge of water or
steam can be noticed, but cannot create a hazard to the occupants of
the premises or damage electrical components or wiring.

4.8

AIR / FLUE DUCT INSTALLATION

For cor

rect flue installation please refer to the installation instructions

that are provided with the individual flue kit as described in sections
2.5 – 2.7.

a)

Measur

e the required flue length as shown in Figure 14. Refer to

section 2.5 to determine whether any extension kits are required.
Installations using only the standard ducts or standard ducts with
straight extensions are described in this section. Installation instructions
for all other flue systems are included in the various flue kits.

b)

Ensur

e that all (inner and outer tube) sealing rings are provided

and assemble the air/flue ducts as shown in the flue instructions.

c)

Constr

uct the correct flue length by building the flue out from the

appliance.

Ensur

e that the flue and air seals are correctly fitted

before assembly and that each section is fully engaged.

13

The flue length is measured from the centreline of the

appliance flue outlet to the inside of the external wall-
sealing ring. In most cases it will be possible to achieve
the required flue length without cutting the ducts, however
where necessary the plain ends of the extension ducts
may be cut. Never cut the swaged end, and always
ensure that the cut is square and free of burrs or debris.

NOTE IT IS ESSENTIAL THA

T THE TERMINAL

IS FITTED THE CORRECT WAY UP

See flue kit Instructions (i.e. rain shield at the top).

MEASURING THE EXACT FLUE LENGTH

F

AN OUTLET

EXTERNAL
Dia. 60mm

TOT

AL FLUE LENGTH FROM

FLUE OUTLET CENTRE TO
OUTSIDE WALL FACE:
= LENGTH  

L

W

ALL

L

14

Содержание ACE HE 24

Страница 1: ......

Страница 2: ...Leads 30 9 3 Gas Control Valve 31 9 4 Fan 32 9 5 Burner 33 9 6 Combustion Chamber Front Insulation 33 9 7 Combustion Chamber Rear Insulation 33 9 8 Heat Exchanger 34 9 9 Pump Head Only 34 9 10 Diverte...

Страница 3: ...ene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention Gas and Electricity Consumer Cou...

Страница 4: ...x kW 19 7 25 4 50 30 C Btu h 67300 86700 Net kW 18 4 22 9 Central Heating Input Btu h 62800 78200 Max Rate Gross kW 20 4 24 8 Btu h 69700 84700 Net kW 5 6 6 9 Central Heating Input Btu h 19100 23600 M...

Страница 5: ...y Ltr 1 8 2 1 Integral expansion vessel capacity Ltr 8 Maximum heating system water content using fitted expansion vessel 0 75 bar Ltr 84 Electrical supply 230V 50Hz Fuse at 3A Internal fuse T4H 4A 25...

Страница 6: ...lat roof flashing plate Vertical flue kit Part no 956081 Flue system application Vertical flue kit Part no 956081 Split pipe vertical flue outlet kit Part no 956080 with flat roof flashing plate Raise...

Страница 7: ...6081 2 5 2 KIT B VERTICAL CONCENTRIC FLUE 3b Standard concentric 100 60 vertical flue application Figures 3b 3c through roof attics with a maximum length of 12000mm The kit comprises of the roof termi...

Страница 8: ...In replacement installations the chimney has to be cleared of debris and all flue parts Chimney plate Flexible corrugated plastic flue liner 80mm according to EN 14471 Max length 30m Min length 5m KIT...

Страница 9: ...mm and 500 mm long each duct extends the flue length by up to 950 mm and 450 mm respectively 93 Extension Elbow Allows an additional bend in the flue and has an equivalent length of 1550 mm This elbow...

Страница 10: ...ON PLUME DIVERTER TERMINAL INSTALLATION INSTRUCTIONS The diverter allows the terminal clearance to be reduced as follows see diagrams below Clearance H From a surface facing the terminal 600mm Clearan...

Страница 11: ...2 9 APPLIANCE HYDRAULIC CIRCUITS 4 CH MODE DHW MODE 9...

Страница 12: ...y a purpose designed K6 terminal guard optional extra Part No 951507 g The air inlet flue outlet MUST NOT be closer than 25 mm 1 in to combustible material h Condensing appliances have a tendency to f...

Страница 13: ...ain is routed to outside it should be to a drain or soak away and any external pipe work should be in 32 mm Insulation to protect from freezing in cold weather conditions is also advisable 3 6 GAS SUP...

Страница 14: ...rol panel This can be viewed by lowering the bottom front panel PRESSURE RELIEF VALVE A pressure relief valve set to 3 bar 43 5 psi is supplied with the appliance however it will start to open at appr...

Страница 15: ...SIGN Note No automatic bypass required however it is recommended to leave one radiator open to ensure pump over run function It is also recommended to fit TRV s on all radiators except in the rooms wi...

Страница 16: ...paper template in the required position ensuring that the necessary clearances are achieved Ensure square ness by hanging a plumb line b Mark the position of the largest wall fixing holes Refer to Fig...

Страница 17: ...system pipes to the central heating flow and return valves using 22mm pipe work 12 VIEW OF CONNECTIONS ON REAR OF BOILER 4 5 GAS CONNECTION Refer to Figure 12 Connect the gas supply pipe to the gas s...

Страница 18: ...no less than 15mm diameter copper pipe to the outlet The pipe outlet should be positioned so that the discharge of water or steam can be noticed but cannot create a hazard to the occupants of the prem...

Страница 19: ...lue system extension ducts as necessary referring to the flue kit instructions and fit to the flue elbow e Fit the flue terminal to the flue system ensuring that the duct joints are not disturbed and...

Страница 20: ...rectly and does not leak 5 Drain the entire system using the manual drain valve to flush out any debris and refill to 0 2 bar above the system design pressure between 0 5 and 1 0 bar by repeating the...

Страница 21: ...e the DHW tap and ensure that the burner goes out the display reads o and the pump stops after an over run period of 5 minutes i Ensure that the room thermostat if fitted is calling for heat Turn the...

Страница 22: ...return thermisters which monitor the appliance s operating temperature Abnormal temperatures will cause the appliance to go to lockout and the LED display will show code 1 Allow the appliance to cool...

Страница 23: ...ive during frost conditions e Explain the function of the control knob and how to reset the appliance Emphasise that if cut outs persists the appliance should be turned off and the installer or servic...

Страница 24: ...ce vertical flue adaptor If suitable equipment to analyse the flue gas is available remove the plastic cap and fit a 6 mm inside diameter sample tube When the appliance is operating at maximum output...

Страница 25: ...nect the ignitor plug earth lead and detection plug from the ignitor and detection electrodes e Unscrew the screw holding the gas valve lead plug and disconnect the plug f Disconnect the electrical le...

Страница 26: ...g a soft brush If either the electrode or the ceramic insulation shows signs of damage or wear replace the electrode s and their gasket b Check that the alignments of the ignition and detection electr...

Страница 27: ...ection 6 1 e Check the operation of the appliance in both CH and DHW modes as applicable f Remove the manometer and tighten the inlet pressure test point sealing screw g Test for gas tightness 6 8 RE...

Страница 28: ...26 INTERNAL WIRING DIAGRAM 7 7 1 FUNCTIONAL FLOW WIRING DIAGRAM 29...

Страница 29: ...PLAY FASCIA PANEL Refer to Figure 31 The Digital Display shows error code 3 in a lockout condition To RESET the boiler turn the control knob fully anti clockwise to the 8 3 FAULT FINDING CODES In the...

Страница 30: ...ated which prevents the appliance from firing in CH mode for 5 minutes Ensure that the control is not in this mode by removing power from the control and restoring it after a delay of 10 seconds RESET...

Страница 31: ...tem failure Failure of internal self checking system Check PCB No flame E BCC error No flame Incorrect missing BCC Reseat or replace BCC if fitted Check CH flow and return Water flow failure Check pum...

Страница 32: ...the electrical supply leads d Unscrew the two screws holding the ignitor unit remove ignitor unit e Fit the new ignitor unit g Re assemble in reverse order ensure that the ignitor unit is orientated a...

Страница 33: ...rectly then check for gas soundness 36 34 35 If a new gas valve is fitted it must be adjusted to operate within the quoted CO2 values see Combustion set up table below A suitable calibrated flue gas a...

Страница 34: ...ed from valve body 4 5mm 4 5mm to top of screw If the gas control valve is changed then when the appliance is running the flue gas CO2 should be measured refer to section 6 1 and compared to the value...

Страница 35: ...ective mask is worn when changing or handling the insulation material Refer to Figure 42 a Ensure supply voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burn...

Страница 36: ...Remove the saddle brackets and slide the heat exchanger forwards and out p Re assemble in reverse order check integrity of the flow and return pipe O rings and fibre washers and replace as necessary...

Страница 37: ...g the hydroblock onto the mounting studs and remove the hydroblock j Align the replacement hydroblock against the mounting studs and secure using the three screws k Re assemble in reverse order ensure...

Страница 38: ...necessary and check for water leaks Note the pressure relief valve should not be used to drain the system 9 13 PRESSURE RELIEF VALVE Refer to Figure 48 a Ensure supply voltage is isolated b Disconnec...

Страница 39: ...he nut connecting the plate heat exchanger to the DHW water isolating cock pipe j Lift up the plate heat exchanger and remove k Fit the replacement plate heat exchanger using new case seals as necessa...

Страница 40: ...ew the auto air vent and fit replacement e Re assemble in reverse order ensure that all joints and seals are correctly re fitted f Open the isolating cocks and vent air from the system using the manua...

Страница 41: ...n the boiler using the manual drain tap on the CH flow water isolating cock figure 18 in conjunction with the manual bleed valve located on the top LHS of the heat exchanger refer to Figures 44 and 54...

Страница 42: ...ion vessel 1 451020 13 Pressure Relief Valve 1 300734 14 Flow Return temperature thermister 2 500661 15 Flue thermister ACE HE 1 500662 16 Plate Heat Exchanger 1 451015 17 Plate Heat Exchanger Filter...

Страница 43: ...55 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 41...

Страница 44: ...Direct Line 01787 475557 Fax 01787 474588 Service Helpline 01926 834834 Training 01926 834838 Email sales halsteadboilers co uk or service halsteadboilers co uk or training halsteadboilers co uk Webs...

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