background image

2

Introduction

Preface

Dear customer,
We hope that the excellent qualities of 
the machine justify the faith you have 
shown in us by purchasing the product.
Your safety, and that of others, is de-
pendent on your ability to control the 
machine. Please read this original man-
ual before using the machine for the 
first time, act according to the informa-
tion contained and keep it in a safe 
place for future reference or subse-
quent owners. In order to ensure that 
you can work with the machine safely, 
please read the chapter on safety be-
fore starting it up.
The operating manual contains all the 
important information you need to oper-
ate, maintain and service the machine. 
Sections of this operating manual which 
are relevant to safety are marked by the 
hazard label. If you have any questions 
with regard to the machine or operating 
manual, you can contact your Hako ser-
vice partner at any time.

We would like to emphasize that no le-
gal claims can be asserted in respect of 
any work described in this manual. En-
sure only original spare parts are used 
should any repairs be necessary. Only 
such original spare parts warrant that 
the equipment is reliably ready to use at 
all times. We reserve the right to make 
technical improvements.

Valid from: April 2014

Hako GmbH
D-23843 Bad Oldesloe
Hamburger Straße 209-239
Tel49 4531 806-0

Intended use

The Sweepmaster is a manually operat-
ed sweeper for industrial/commercial 
use and serves to clean up dry and wet 
waste from indoor and outdoor areas 
such as production plants, warehouses, 
car parks, parking blocks, pedestrian 
precincts, market squares, railway sta-
tions and filling stations. The Sweep-
master can clean all types of industrial 
floor, concrete, asphalt and tar, paving 
and interlocking stone paving. It is not 
permitted for use on public roads with 
motor traffic. The Sweepmaster B800 
can be upgraded with a carpet kit so it 
can also be used to clean dry waste 
from carpets. 
Any use beyond this is regarded as im-
proper use. The manufacturer is not 
considered liable for any damage re-
sulting from improper use; the user is 
solely responsible for all the risks. 
Intended use also includes maintaining 
and observing the operating, mainte-
nance and repair conditions prescribed 
by the manufacturer. 

Introduction

Содержание Sweepmaster P800

Страница 1: ...Instruction Manual Sweepmaster P800 6404 10 Sweepmaster B800 6404 20...

Страница 2: ...are parts are used should any repairs be necessary Only such original spare parts warrant that the equipment is reliably ready to use at all times We reserve the right to make technical improvements V...

Страница 3: ...re no rights to claims for com pensation under the terms of warranty when the damage is a result of failure to observe the stipulations concerning service and maintenance Maintenance work must be comp...

Страница 4: ...owever the heavy metals contained also represent a major risk to human health and to the environment Never open or damage batteries Never touch inhale or swallow the con tent matter of batteries Healt...

Страница 5: ...tion 19 3 2 Operating and indicator elements 20 3 2 1 Operating elements 20 3 2 2 Operating panel 24 3 3 Operation 26 3 3 1 Switching on 26 3 3 2 Accelerating 27 3 3 3 Stopping 27 3 3 4 Vacuumsweeping...

Страница 6: ...55 5 9 2 Emptying the dirt hopper 55 5 9 3 Inserting the dirt hoppers 55 5 9 4 Changing the seals 55 5 10 Dust vacuum 56 5 10 1 Clearing dust deposits from panel air filter during operation 57 5 10 2...

Страница 7: ...nition Safety information persons or property Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring...

Страница 8: ...these documents should be transferred to the new owner operator The transfer should be confirmed The warning labels attached to the machine provide important information concerning safe operation Ille...

Страница 9: ...working indoors When using the machine it is essential to pay attention to third parties especially children Pay attention to hot parts of the engine risk of burns It is prohibited to transport passen...

Страница 10: ...and maintenance work When working with the hood raised it must be opened up fully to prevent it from accidentally dropping or slamming shut When working on the electrical system always disconnect the...

Страница 11: ...t the power plug in the socket if the base is wet or damp Never immerse the power cable or power plug in water or other fluids clean them in running water Risk of electric shock Dry any power plugs an...

Страница 12: ...g oil and lubricants Observe the applicable laws and local regulations when disposing of waste and cleaning agents also refer to the Water Resources Act Observe the applicable laws and local regulatio...

Страница 13: ...ine The following safety and warning labels are attached to the machine where easily legible Missing or illegible labels must be replaced immediately Choke Fig 1 1 only Sweepmaster P800 Lock dirt hopp...

Страница 14: ...14 Safety Information Fig 2 2 3 1 5 4 6...

Страница 15: ...es Fig 2 2 only Sweepmaster B800 Wear compensator for rotary brush Fig 2 3 Rating plate Fig 2 4 Wear compensator for side brush Fig 2 5 Oil label Fig 2 6 only Sweepmaster P800 Engine oil only use SAE...

Страница 16: ...16 Safety Information Fig 3 Read and observe the operating manual Fig 3 4 Lower Raise side brush Fig 3 5 1 2 3 4 5...

Страница 17: ...rds First of all pivot the handlebar to its operating position Pivoting the handlebar to its operating position 1 Loosen the wing bolts Fig 4 1 on the right and left sides of the handlebar Fig 4 2 a f...

Страница 18: ...ding to the applicable environmental laws 2 1 3 Checking the oil level only Sweepmaster P800 Engine oil is filled at the factory As a precaution however check the oil level again on site refer to Sect...

Страница 19: ...ach day Carry out the following checks before starting the machine 1 Check the parking space for signs of leaks 2 Only Sweepmaster P800 Check the engine oil level with the dipstick and refill if neces...

Страница 20: ...ed against the panel air filter Fig 6 1 by the suction turbine Fig 6 5 and filtered out there Only dust free air is fed back into the ambient air Fig 6 1 Panel air filter 2 Dirt hoppers 3 Rotary brush...

Страница 21: ...1 Operating elements 1 Side brush lever 2 Lever for the parking brake 3 Lever for the folding apron 4 Hood 5 Hood lock 6 Bypass flap 7 Fuel tank cap only Sweepmaster P800 8 Choke only Sweepmaster P800...

Страница 22: ...ed for maintenance and repair work In this case unlock the lock Fig 7 5 using a square wrench and pivot the hood up Bypass flap Fig 7 6 On opening the bypass flap the vacuum operation is interrupted I...

Страница 23: ...23 Safety Information 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig 8 1 2 3 7 4 5 8 6...

Страница 24: ...tion for the user Operating panel Fig 8 3 Refer to Section 3 2 2 Charger cable Fig 8 5 The charger cable of the Sweepmaster B800 is located in the recess which also contains the shaking device lever S...

Страница 25: ...3 2 2 Operating panel Sweepmaster P800 Fig 9 1 Key switch Key switch Fig 9 1 The key switch serves to secure the machine against unauthorized use Key switch positions Position 0 Off Position 1 On eng...

Страница 26: ...against unauthorized use Key switch positions Position 0 Off Position 1 On engine on Charge control indicator Fig 10 2 During the charging process the machine electronics indicates the charge status...

Страница 27: ...rged 3 3 Operation The Sweepmaster must not be used in domestic or office areas Practice all the operating steps in a training area and only use the machine in the areas specified for deployment when...

Страница 28: ...ne on carpets while the engine is running Risk of fire through the flooring overheating due to the rotating rotary brush Exception The machine is equipped with a carpet kit option which automatically...

Страница 29: ...aragraph Operating the shaking device 8 Check the contents of the two dirt hoppers regularly and empty them as necessary refer to paragraph Emptying the dirt hoppers Do not overload the dirt hoppers T...

Страница 30: ...ng lever Fig 8 8 to the right looking to the front and at the same time tip the handlebar Fig 8 2 to the front 2 Remove the dirt hoppers Fig 12 2 from the machine and empty them Carry the dirt hoppers...

Страница 31: ...er P800 or that the batteries are sufficiently charged only Sweepmaster B800 Start the machine If the fault occurs again contact a Hako service center If the machine cannot be switched off pay attenti...

Страница 32: ...r cm 40 Theoretical area coverage with without side brush m h 4350 3350 Sweeping speed kph 5 Dirt hopper volume Liter 50 2x25 Load capacity dirt hopper kg 60 2x30 Filter surface m 1 5 Power output Swe...

Страница 33: ...LwAd measured according to DIN EN 60335 2 72 under normal working conditions is dB A 92 81 Vibration values The weighted effective value of the acceleration established in accordance with ISO 5349 1...

Страница 34: ...hine is al ways ready for operation preventive maintenance minimizes operating costs mainte nance and repair costs ensures the machine has a long ser vice life Hako system maintenance is arranged into...

Страница 35: ...________ operating hours Hako system maintenance II S annually Workshop Stamp completed on at _________________ operating hours Hako system maintenance I six monthly Workshop Stamp completed on at ___...

Страница 36: ...brush space o o Clean the panel air filter in the dust vacuum using the shaking device check it for damage and replace if necessary o o Check the rotary brush and side brush clean or replace as necess...

Страница 37: ...ice center Activity Once after the first 4 weeks or after 20 operating hours Engine oil change only Sweepmaster P800 o Activity Interval Six monthly All the maintenance work in accordance with the wee...

Страница 38: ...cessary o Check the suction turbine for signs of wear change if necessary o Check the rotary brush bearing in terms of play and for signs of wear change if necessary o Check the steering castor in res...

Страница 39: ...inadvertently Remove the ignition key 1 Spark plug cable 2 Screw plug with dipstick and oil fill ing neck 3 Oil drain bolt 4 Vessel for engine oil change not part of scope of delivery 5 Fastening nut...

Страница 40: ...ave it to stand still for a time 3 Open the hood 4 Clean the area around the oil filling neck Fig 14 2 5 Turn the screw plug with dipstick Fig 14 2 counterclockwise to remove it 6 Pour the oil SAE 15...

Страница 41: ...pin Fig 14 9 5 4 6 Cleaning the air filter 1 Disassemble the air filter refer to paragraph 5 4 5 2 Beat the air filter lightly on a level solid surface 3 If necessary vacuum the air filter carefully u...

Страница 42: ...ing the machine inadvertently Only batteries approved by Hako may be used Batteries may only be handled and changed by properly skilled maintenance personnel Only maintenance free batteries may be use...

Страница 43: ...erating panel Fig 15 3 refer to paragraph 3 2 2 Section Charge control indicator Fig 10 2 When the charging process has been completed disconnect the plug from the power outlet and return safely to th...

Страница 44: ...e of the machine to the batteries Fig 15 6 installed in the machine 6 Connect the positive cable of the machine to the batteries Fig 15 6 installed in the machine refer to paragraph 2 1 4 Sparks could...

Страница 45: ...for rotary brush drive 6 Friction wheel crank 7 Screw connection friction wheel bearing 8 Belt drive for machine drive 9 Friction wheel Before starting any maintenance and repair work set the key swi...

Страница 46: ...on Fig 16 7 in the friction wheel crank Fig 16 6 2 Tension the belt Fig 16 8 which leads to the rear wheel shaft by moving the friction wheel crank Fig 16 6 in the slot using an appropriate tool The f...

Страница 47: ...the friction wheel retracts 1 2 mm from the drive shaft Fig 16 3 6 Turn the hexagon nuts Fig 17 4 one revolution further 7 Complete any fine adjustment using the Bowden cable adjusting nuts Fig 17 3 o...

Страница 48: ...od 2 Hood 3 Screws plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work set the key switch to P...

Страница 49: ...ipping the Sweepmaster B800 the batteries must be removed refer to Section 5 5 4 Before the Sweepmaster can be tipped back the handlebar must be adjusted to a vertical position Fig 19 2 Remove the scr...

Страница 50: ...ir work set the key switch to Position 0 to prevent starting the machine inadvertently Remove the ignition key 1 Rotary brush 2 Rotary brush segment total of 4 pieces 3 Bore holes 4 Screw 5 Rotary bru...

Страница 51: ...sed of four individual rotary brush segments Fig 20 2 which are fixed to the rotary brush shaft Fig 20 5 by the screws Fig 20 4 Pay attention that the bristle pattern on the rotary brush Fig 20 1 is a...

Страница 52: ...a short way 5 Examine the sweeping pattern brush stroke produced on the dusty ground The width of the sweeping pattern must be approx 5 cm The borders of the sweeping pattern must be parallel Fig 21 1...

Страница 53: ...2 Screw connection folding apron holder 3 Bowden cable folding apron holding attachment 4 Side apron left 5 Screw connection side aprons 6 Rear apron back rear apron 7 Screw connection rear apron 8 S...

Страница 54: ...apron must not be drawn in by the rotary brush Changing the side aprons 9 Unscrew the screw connections Fig 22 5 in the side aprons Fig 22 4 8 10 Change the sealing strips and adjust the side aprons F...

Страница 55: ...for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work set the key switch to Position 0 to prevent starting...

Страница 56: ...fill level of the dirt hoppers Fig 24 3 regularly and empty it regularly and as necessary Observe the applicable national laws and local regulations when disposing of waste 5 9 3 Inserting the dirt ho...

Страница 57: ...aded pin for top filter cover lock 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work set the key switch to Posi...

Страница 58: ...6 outwards 4 Remove the filter cover Fig 26 8 5 Remove the panel air filter Fig 26 5 5 10 3 Cleaning the panel air filter thoroughly Do not inhale the dust Health hazard Wear an appropriate dust mask...

Страница 59: ...5 6 If you have the impression that the suction turbine does not work or dust escapes from the machine contact a Hako service center Do not open the hood Fig 26 7 when the engine is running Risk of in...

Страница 60: ...60 Safety Information 5 11 Special equipment Name Description Order no Carpet kit only Sweepmaster B800 For cleaning carpets 6460...

Страница 61: ...Directive 2006 42 EC and is in accordance with 2004 108 EC Reference was made to the following standards and or norms and or technical specifications to ensure proper implementation of the safety and...

Страница 62: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2925 3100 09...

Отзывы: