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Maintenance and Service

Maintenance and Ser-
vice

General information

It is essential to pay attention

to the information in Chapter

"Safety Information" before

completing any service or

maintenance work!

By adhering to the maintenance work

recommended by us, you can be sure

that the vehicle is always ready to be

put into operation.

Maintenance and repair work necessa-

ry on a daily and weekly basis can be

carried out by a driver trained to com-

plete the work, all other Hako system

maintenance may only be completed by

personnel who are correspondingly

qualified and trained. Please contact

your nearest Hako service center or

Hako authorized dealer. Failure to ob-

serve this annuls any rights to claims

under the terms of guarantee in respect

of resulting damage or consequential

damage.

Always specify the serial number in the

case of inquiries and spare parts or-

ders, refer to section 1.7 - Rating plate.

5.1

Hako system maintenance

The Hako system maintenance:

• ensures that the Hako vehicle is al-

ways ready for operation (preventive

maintenance),

• minimizes operating costs, mainte-

nance and repair costs,

• ensures the vehicle has a long ser-

vice life.

Hako system maintenance provides in-

dividual modules explaining the special

technical work to be carried out and

prescribes the intervals at which the

work should be performed. Parts to be

replaced for the individual maintenance

tasks are defined and provided in spare

parts kits.

Hako system maintenance, custo-
mer:

Work to be carried out by the customer

according to the service and mainte-

nance instructions in the operating ma-

nual (daily and weekly).

The machine's parts to be ser-

viced are marked with a yellow

dot and yellow areas

The operator is duly instructed when

the vehicle is delivered.

Hako system maintenance I:

(every 125 operating hours)

Completed by technical experts from an

authorized Hako service center in ac-

cordance with the specific vehicle sy-

stem maintenance using spare parts

kits.

Hako system maintenance II:

(every 250 operating hours)

Completed by technical experts from an

authorized Hako service center in ac-

cordance with the specific vehicle sy-

stem maintenance using spare parts

kits.

Hako system maintenance III S:

(every 500 operating hours, safety

check)

Completed by technical experts from an

authorized Hako service center in ac-

cordance with the specific vehicle sy-

stem maintenance using spare parts

kits. Completion of all legally prescri-

bed, safety-related tests in accordance

with UVV-BGV-TÜV-VDE

Содержание Hakomatic B45

Страница 1: ...Instruction Manual Hakomatic B45 7700...

Страница 2: ...hat only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of January 2012 Hako GmbH D 23843 Bad Oldeslo...

Страница 3: ...mproper handling or unau thorized modifications Claims under the terms of warranty are also annulled when damage occurs to the machine as the result of the use of parts and acces sories not explicitly...

Страница 4: ...ele ments 24 3 2 1 Operating panel 24 3 2 2 Operating elements on the ma chine 32 4 Technical Data 34 5 Maintenance and Service 36 5 1 Hako system maintenance 36 5 2 Maintenance Document 37 5 3 Mainte...

Страница 5: ...5 Table of Content 5 10 3 Cleaning the waste container 56 5 10 4 Changing the sealing strips 57 5 10 5 Checking the spray jets 57 5 10 6 Change deflector roller 57 EC Declaration of Conformity 59...

Страница 6: ...wing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pres cribed...

Страница 7: ...and repair the machine You are advised to thoroughly study the safety instructions since precise knowledge only helps avoiding er rors during operation of the machine and thus guarantee faultless usa...

Страница 8: ...e may only be driven on and the equipment used on those surfaces which have been approved by the contractor or person appoin ted by him When using the machine it is essen tial to pay attention to thir...

Страница 9: ...the main switch Hakomatic B45 CL on ly Always disconnect the battery termi nal before starting any work on the electrical installation When working in the area of the rai sed recovery tank it must be...

Страница 10: ...er to flyer 88 60 2554 Information on Driving Batteries 1 6 Information for Protection of Environment For safe use of substances inheriting a danger to health and environment specific knowledge is req...

Страница 11: ...wing safety and warning labels are attached to the machine where easily legible Missing or illegible labels must be replaced immediately Company logo Fig 1 1 Rating plate Fig 1 2a Explosive gases Fig...

Страница 12: ...ter draining hose Fig 2 1 A Read and observe the operating manual Fig 2 2 B Maximum permissible gradient 2 Fig 2 2 C Do not clean the machine with a pressure washer Fig 2 2 Only maintenance free batte...

Страница 13: ...ial charge 2 3 Before Putting into Operation Complete the following inspections be fore taking the machine into operation 1 Check the area around the machine for signs of leakage Hoses lines and tanks...

Страница 14: ...ary work so that the machine is ready to operate If necessary disconnect the power plug of the charging device from the socket and place it in the holder If the power plug is not inserted pro perly in...

Страница 15: ...over thresholds Hakomatic B45 CL 1 Switch the machine on using the key switch All the units are in Standby 2 Lower the squeegee using the squeegee lever The suction turbine is switched on 3 Lower the...

Страница 16: ...floor again and after that treat it with the squeegee lowered Important information pay attention to the correct dosage of the cleaning agent The correct dosage helps to re duce costs and protect the...

Страница 17: ...ako dealer Error Cause Remedy 1 2 5 2 Brush motor overload Let the brush motor cool down 1 2 6 1 Brush is blocked Remove foreign bodies 1 2 6 5 Brush semiconductor Allow the machine to cool down or in...

Страница 18: ...with the key switch 5 The machine must be protected and secured against being started up ac cidentally and uncontrolled move ments 2 7 After completing work 1 Drive to an appropriate maintenance area...

Страница 19: ...he squeegee and brush head must be raised When the machine is to be transported on another vehicle or trailer it must be secured against rolling away Lash the machine down securely To do this it must...

Страница 20: ...owered by means of the brush pedal The floor is cleaned by the rotary brush and cleaning agent The brush can be removed for maintenance pur poses by pressing a button 3 1 2 Solution tank The solution...

Страница 21: ...m the squeegee to the recove ry tank Fig 7 2 via a suction hose A hand held suction hose is available as an option to clean and vacuum up solu tion from inaccessible areas 3 1 5 Power flow traction dr...

Страница 22: ...atteries Fig 8 1 a fully automatic battery charger Fig 8 2 and a total discharge signal transducer TSG to protect it against total dischar ge Pay attention here to the safety in formation For informat...

Страница 23: ...board dosing system 7678 Hakomatic B45 CL only Silence kit 7730 Onboard dosing system 7678 05 Hakomatic B45 CL CLH only Tool connection 7724 Suction hose 7766 Floor scrubbing tool 7009 Please refer to...

Страница 24: ...ele ments 3 2 1 Operating panel Hakomatic B45 1 Indicator field for operating hour counter service indicator and charge status indicator 2 Charge mode indicator 3 Main switch 4 Bail system switch 5 Br...

Страница 25: ...ing or driving process is inter rupted In addition to the service indica tor wrench a four digit service code appears in the indicator field The dots in the service code flash Clear the fault or note...

Страница 26: ...are designed to work continuously i e at the end of the charge cycle the charger automatically enables charge retention to ensure that the battery is always perfectly charged To get the most from you...

Страница 27: ...ain switch 4 Bail system switch 5 Direction switch 6 Driving speed control 7 Symbol for silence kit option 8 Symbol for tool connection option 9 Silence kit on off button option 10 Tool connection on...

Страница 28: ...rocess is inter rupted In addition to the service indica tor wrench a four digit service code appears in the indicator field The dots of the service code flash and an acou stic beep is issued Clear th...

Страница 29: ...arger manual Hako chargers are designed to work continuously i e at the end of the charge cycle the charger automatically enables charge retention to ensure that the battery is always perfectly charge...

Страница 30: ...table knob to set the ma chine speed Symbol for silence kit option Fig 10 8 The LED lights up when the silence kit function is switched on Symbol for tool connection option Fig 10 9 The LED lights up...

Страница 31: ...etting can be altered however with the solution dosage button Brush ejection button Fig 10 13 The brush can be removed for mainte nance purposes by pressing a button Eject brush Raise the brush head P...

Страница 32: ...ion tank filling neck 2 Squeegee lift lever 3 Solution filter 4 Solution draining hose 5 Power supply line to charger 6 Brush head lift foot pedal 7 Waste water draining hose 8 Hand valve for water do...

Страница 33: ...Fig 11 4 The solution tank draining hose is used to drain the solution Power supply line Fig 11 5 The power supply line feeds power to the charger Following completion of the charging process insert...

Страница 34: ...th cm 76 86 76 86 95 86 86 Theoretical area coverage m h 1700 2000 1900 2300 2900 2300 2200 Nominal voltage V 24 24 24 24 Power consumption of traction drive W 180 180 180 Power consumption aspirating...

Страница 35: ...LpA at the ear of the operator measured according to DIN IEC 60335 2 72 under normal working conditions dB A 64 61 Measurement inaccuracy KpA dB A 2 2 Vibration Weighted effective value of acceleratio...

Страница 36: ...vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should be performed Parts to be r...

Страница 37: ...operating hours Hako System Maintenance I 625 operating hours Workshop stamp carried out on at _________________ operating hours Hako System Maintenance II 750 operating hours Workshop stamp carried...

Страница 38: ...d clean if required o Empty soiled water tank clean soiled water tank and suction filter o Clean tank lid sealing of the soiled water tank o Check brush head sealing strips and replace if required o C...

Страница 39: ...battery charger o Check tank lid sealing of the soiled water tank and replace if required o Check function of bailsystem and operating panel o Check drain hose of the soiled water tank and replace if...

Страница 40: ...ce I o Inspect steering rollers for tread damages and bearing slackness and replace if required o Check function of water pump and replace if required o Check drain hose of the soiled water tank and r...

Страница 41: ...k function of suction turbine and replace if required replace at the latest after 1000 operating hours o Check brake of the travel drive motor Hakomatic B45 CL only o Clean travel drive motor Hakomati...

Страница 42: ...ield w charge status indi cator 2 Charge mode indicator 3 On board charger 4 Charger power plug 5 Power plug receptacle and vehicle immobilizer 6 Battery terminals 7 Batteries 8 Waste water tank 9 Cir...

Страница 43: ...cally The charge mode indicator Fig 12 2 shows the progress Pay attention to the information in the operating manu als supplied with the charger and the battery You cannot turn on the machi ne while c...

Страница 44: ...Servicing the driving batteries Never keep discharged batteries but re charge them immediately For information on servicing driving bat teries refer to operating manual 88 60 2556 5 4 5 Replacing the...

Страница 45: ...45 Maintenance and Service 5 5 Solution tank 1 Solution tank 2 Marking 3 Fill level hose 4 Solution filter 5 Tank cap Fig 13 Hakomatic B45 5 3 1 2 4...

Страница 46: ...he fill level hose Fig 13 3 is above a drain in the floor Remove the fill level hose from the holder and remove the cover 5 5 3 Cleaning the fresh water filter Check the solution filter Fig 13 4 wee k...

Страница 47: ...47 Maintenance and Service 5 6 Soiled Water tank 1 Soiled Water Tank 2 Drain hose 3 Suction filter 4 Tank lid 5 Drain valve sealing 6 Tank lid sealing Fig 14 Hakomatic B45 1 1 4 3 5 2 6...

Страница 48: ...n tank lid Fig 14 4 of the soiled water tank 3 Take drain hose Fig 14 2 from hol der and empty soiled water tank completely 4 Remove remaining dirt by rinsing with clear water 5 Rinse drain hose as we...

Страница 49: ...49 Maintenance and Service 5 7 Brush head 1 Brush 2 Brush head 3 Brush head lift lever 4 Brush ejection button 5 Deflector roller 6 Sealing strip Fig 15 Hakomatic B45 3 2 5 6 1 4...

Страница 50: ...ash alternately The machine is not ready to operate Switch the machine off using the main switch Attach brush Switch the machine on again using the main switch Position the brush cente red under the r...

Страница 51: ...sen the two star shaped knobs Fig 16 2 and remove the squeegee 5 8 2 Changing the sealing strips Check the inner and outer sealing strips on the squeegee Fig 16 1 weekly for signs of wear The sealing...

Страница 52: ...adjusting bolt until the ends of the sealing strips just make contact with the floor Fig A Turn the adjusting bolt clockwise Di stance between sealing strip and floor is decreased in the middle Fig B...

Страница 53: ...must be adjusted by changing the number of washers on the holder In the case of very smooth floors e g varnished floors linoleum etc Number of washers 2 This corre sponds to a distance of approx 2 mm...

Страница 54: ...for signs of wear In the case of wear to a brush length of 1 5 cm the brushes must be changed 1 Raise the brush head using the pe dal Fig 15 1 2 Press the brush down with the hand on one side using f...

Страница 55: ...ntenance and Service 5 10 Rotary brush head 1 Slotted head screw 2 Cover 3 Waste container 4 Deflector roller 5 Catch 6 Brushes 7 Sealing strips 8 Spray jets 9 Knurled screws Fig 20 1 5 3 5 6 2 4 6 8...

Страница 56: ...1 Switch off the machine with the main switch 2 Lift out the brush head with the brush head lift 3 Loosen the slotted head screw Fig 20 1 with a coin and pivot the cover Fig 20 2 upwards 4 Remove the...

Страница 57: ...4 Assemble the new sealing strips so that they touch the ground lightly Only use original spare parts 5 10 5 Checking the spray jets Check the spray jets daily and clean them as necessary 1 Switch of...

Страница 58: ...58...

Страница 59: ...ents of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements mentio ned in the Directives the following stan dard s and or technical specific...

Страница 60: ...tzentechnik f r eine saubere und sch nere Umwelt Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 04531 806 0 Fax 04531 806 338 88 10 2997 01 2...

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