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53

Maintenance and Service

Hako system maintenance II

The following maintenance work must

be completed by an authorized Hako

service center.

Activity

Interval

Every 500 operating hours

All maintenance work in accordance with Hako system maintenance I

o

Read out the error memory and evaluate the error messages

o

Check the brake disk and brake blocks; change, if necessary

o

Check the electric power (hydraulic motor, brush motor and suction turbine)

o

Change the backup battery and set the real-time clock

o

Check the visual appearance of the vehicle (color, corrosion and labels)

o

Test drive and function test

o

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Содержание Hakomatic B115R

Страница 1: ...Operating Manual Hakomatic B115R 7090 11 21 35 41 51 81 91...

Страница 2: ...ontained in this manual En sure only original spare parts are used should any repairs be necessary Only such original spare parts warrant that the equipment is reliably ready to use at all times We re...

Страница 3: ...ulations concerning service and maintenance Maintenance work must be performed by authorized Hako service centers and confirmed in the Maintenance Report which serves as a warranty logbook The followi...

Страница 4: ...seat 25 2 3 6 Switching the vehicle on 26 2 3 7 Charge status indicator 27 2 3 8 Switching the vehicle off 28 2 3 9 After completing cleaning 29 2 4 Service code table 30 2 5 Loading and transporting...

Страница 5: ...ling the brushes 62 5 8 Deflector 63 5 8 1 Pivoting the deflector away 63 5 8 2 Changing the deflector rubber 63 5 9 Squeegee 64 5 9 1 Cleaning the squeegee 65 5 9 2 Changing the sealing strips 65 5 9...

Страница 6: ...for Definition Danger persons or property Safety information to prevent the development of haz ardous situations resulting from ignoring or failing to follow instructions or prescribed work procedures...

Страница 7: ...rmed The warning labels attached to the equipment provide important infor mation concerning safe operation Labels which are illegible or missing must be replaced Original spare parts must be used to e...

Страница 8: ...er Remove the ignition key to prevent unauthorized use of the vehicle When driving the vehicle to the area of use the squeegee and brush head must be raised The style of driving must be adapted to the...

Страница 9: ...l equipment must be inspected checked at regu lar intervals Defects such as loose connections and cable damage must be rectified immediately Batteries Observe the information in the oper ating manual...

Страница 10: ...ances which represent a risk to health and the environment e g oils and lubri cants Always observe the applicable legal regulations and local directives when disposing of refuse waste water and cleani...

Страница 11: ...replaced immediately Company logo Fig 1 1 Machine model Fig 1 2 Rating plate Fig 1 3 Water temperature max 50 Fig 1 4 Label Do not step on deflectors Fig 1 5 Read and observe the operating manual Fig...

Страница 12: ...12 Safety Information Fig 1 1 1 2 3 4 5...

Страница 13: ...13 Safety Information Fig 2 6 7 8...

Страница 14: ...14 Safety Information Fig 3 10 9 11...

Страница 15: ...s put into service Only technicians from your local authorized Hako dealer are allowed to provide ini tial instruction on the machine The manufacturing plant will notify the deal er immediately after...

Страница 16: ...must then be set in the Configura tion menu The settings can only be made at an authorized Hako service center Battery type Order no Trough battery 24 Volt 320 Ah PzS low maintenance Trough battery 24...

Страница 17: ...ccordance with illus tration Replacing Installing is only possible with the aid of a crane and appropriate lifting gear Please read the information provided in the operating man ual of the battery man...

Страница 18: ...ing is only possible with the aid of appro priate lifting gear Please read the information provided in the operating manual of the bat tery manufacturer For reasons of safety we strongly recom mend ha...

Страница 19: ...an be read through the window in the housing Always select the same nominal volt age for the socket and connector The following three conditions must be fulfilled for the complete system 1 The voltage...

Страница 20: ...e deflector 7 Switch on the vehicle with the key switch and set the required driving direction using the driving direction selection switch refer to Section 2 3 6 The operating hour counter displays t...

Страница 21: ...the cleaning functions have switched off all fields go out 2 3 2 Charging the battery 1 Move the vehicle to a piece of level ground switch it off and apply the parking brake 2 Open the seat console a...

Страница 22: ...gram is active the yellow LED Fig 9 1 lights up When the charging program has ended the green LED Fig 9 2 lights up A trickle charge is then supplied The battery is again ready for use The vehicle can...

Страница 23: ...n appropriate disposal point 2 Park the vehicle so that the draining hose Fig 10 2 reaches the drain in the floor 3 Switch off the vehicle Observe the applicable laws and local regulations when dis po...

Страница 24: ...11 2 and fill the clean water tank through the opening Fig 11 3 max tempera ture 50 C 3 Mix the cleaning agent in accor dance with the manufacturer s in structions Only use cleaning agents ap proved b...

Страница 25: ...th the lever Fig 12 2 so that the driver can sit comfortably with all the operating elements within easy reach The vehicle is equipped with an electronically monitored seat contact switch Damage or ma...

Страница 26: ...m the socket and place it in the holding recess 2 All control levers must be in their neutral position 3 Switch on the vehicle with the key switch Fig 13 3 and set the re quired direction using the dr...

Страница 27: ...ve gone out the permissible low discharge level is reached The bottom field begins to flash and an acoustic warning signal is issued All the cleaning units are switched off after three minutes the vac...

Страница 28: ...kly by applying the vehicle s brake Fig 15 3 2 Move the driving direction selector switch Fig 15 2 to its zero position 3 Apply the brake Fig 15 3 to its end position and then release it to lock it 4...

Страница 29: ...is posing of cleaning agents 4 Check the clean water filter Fig 16 1 5 Check the sealing strips Fig 16 2 and suction hose Fig 16 3 6 Check the electrical equipment functions and settings 7 For informa...

Страница 30: ...s stop Foreign bodies block the brush Check the brushes for foreign bodies and remove them as necessary 1 2 6 3 Brush attachment and brush motor are switched off Foreign bodies between the brush head...

Страница 31: ...nd brush head must be raised Loading Take the weight of the vehicle into ac count when loading it refer to Section Technical Data Transporting When the vehicle is to be transported on another vehicle...

Страница 32: ...re sponsible for you Special equipment for Hakomatic B115R Order no Warning equipment with flashing light and acoustic signal Working lights Comfort seat Mop holder and toolkit net for cleaning tools...

Страница 33: ...7520 7522 7684 7544 7547 7317 7543 7545 7546 7686 Accessories for super pads with drive plates Pcs TB 650 TB 750 TB 900 Light soiling red Routine cleaning brown Basic cleaning and heavy soiling black...

Страница 34: ...sh head This manual contains illustrations of both versions When a cleaning operation is activated cleaning agent is fed from the clean water tank Fig 17 1 to the rotating brushes on the brush head Fi...

Страница 35: ...and indicator elements 3 2 1 Left hand operating panel 1 Key switch 2 Horn button 3 Driving direction selection switch 4 Switch for working lights or hazard warning system option 5 Scrubbing vacuum to...

Страница 36: ...position Control lever back reverse drive To change the driving direction stop the vehicle by applying the service brake select the new direction and ac celerate again Switch for working lights or haz...

Страница 37: ...ion 3 Button chemical dosage option 4 Button squeegee and suction turbine 5 Button brush drive 6 Button brush pressure adjustment 7 Button clean water dosing 8 Button clean water supply 9 Button boost...

Страница 38: ...off After the suction turbine is switched off the squeegee is raised after a delay the suction turbine is shutdown after a delay Button for brush drive Fig 19 5 This button is used to switch the drive...

Страница 39: ...which the machine was run ning before the boost function was acti vated The boost function can be stopped at any time by pressing any button whereby the newly selected function will be activated Condi...

Страница 40: ...nk full 4 Icon parking brake 5 Icon service indicator 6 Icon charge status indicator TSG 7 Icon chemical dosage option 8 Icon scrubbing vacuum tool option 9 Icon suction turbine drive 10 Icon operatin...

Страница 41: ...neutral position and driving has been stopped Icon service indicator Fig 20 5 The service indicator lights up when an error has occurred in the system and the cleaning or driving process has been int...

Страница 42: ...en switched on The suction turbine continues to run for 15 seconds after the vacuuming function has been switched off The icon flashes during this period Icon operating hour counter Fig 20 10 After sw...

Страница 43: ...ion 3 2 3 On the vehicle 1 Accelerator 2 Brake Parking brake 3 Clean water tank filling neck 4 Water filter 5 Waste water draining hose 6 Clean water draining hose with water level indicator Fig 21 3...

Страница 44: ...brake Fig 21 2 The mechanical brake serves to slow the vehicle down and park the vehicle Clean water filling neck Fig 21 3 The clean water tank is filled through a filling neck which can be opened Cl...

Страница 45: ...s Dirt hopper cylindrical brush head Fig 22 2 The cylindrical brush head is provided with a dirt hopper equipped with a lock The dirt hopper can be removed to be cleaned Ejector for disk brushes Fig 2...

Страница 46: ...eights Weight empty without batteries kg 345 345 347 345 347 Total weight ready to operate kg 720 720 727 720 727 Driving performance Driving speed forwards reverse kph 7 0 3 4 7 0 3 4 7 0 3 4 7 0 3 4...

Страница 47: ...0 110 118 110 118 Vacuum mbar 170 170 170 170 170 Electrical installation Nominal voltage V 24 24 24 24 24 Nominal power max P1 W 3260 3260 3260 3100 3100 Power consumption drive motor P1 S2 120 min W...

Страница 48: ...ound pressure level LpA measured according to DIN EN 60335 2 72 at the driver s ear under normal working conditions is dB A 66 Measurement inaccuracy KpA dB A 2 Vibration The weighted effective value...

Страница 49: ...s the vehicle has a long ser vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the work shoul...

Страница 50: ...rating hours Hako System Maintenance I 1250 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 1500 operating hours Workshop Stamp completed on...

Страница 51: ...l the clean water tank and dose the chemicals o Check the sealing strips on the squeegee turn or change as necessary o Check the deflector rubber of the side deflector change as necessary o Check the...

Страница 52: ...d parking brake lock o Check the brush head change worn parts as necessary o Check the clean water system change worn parts as necessary o Check the waste water and vacuum system change worn parts as...

Страница 53: ...k in accordance with Hako system maintenance I o Read out the error memory and evaluate the error messages o Check the brake disk and brake blocks change if necessary o Check the electric power hydrau...

Страница 54: ...0 operating hours All maintenance work in accordance with Hako system maintenance II o Clean carbon dust from the drive motor and check the carbon brushes move easily and for signs of wear change the...

Страница 55: ...aintenance and Service 5 4 Battery system 1 Seat console 2 Battery plug 3 Water filling system 4 Charger 5 Charge status indicator Handling and changing the batteries refer to Section 2 2 Fig 23 1 2 3...

Страница 56: ...k Refilling may only be complet ed when battery charging has ended green LED indicator on the charger 5 4 2 Charge status indicator TSG The vehicle is equipped with a charge status indicator Fig 23 4...

Страница 57: ...Draining hose clean water tank 5 Draining hose waste water tank 6 Filter sieve 7 Float switch waste water tank 8 Cleaning opening sieve 9 Fill level indicator clean water tank 10 Clean water sieve wi...

Страница 58: ...an it Replace it with a new one if necessary 4 Replace the filter element and filter cap 5 5 3 Cleaning the waste water tank Clean the waste water tank Fig 24 13 every day or as necessary 1 Open the t...

Страница 59: ...59 Maintenance and Service 5 6 Disk brush head 1 Brush head 2 Brushes 3 Brush ejectors Fig 25 1 3 2 2 3...

Страница 60: ...downward and remove the brushes to clean them 5 6 2 Changing the brushes Check the brushes on the brush head weekly for signs of wear In the case of wear to a brush length of 1 5 cm the brushes must...

Страница 61: ...61 Maintenance and Service 5 7 Cylindrical brush head 1 Cylindrical brush head 2 Locking lever 3 Brushes 4 Dirt hopper 5 Brush holder Fig 26 2 3 5 X A B 4 1...

Страница 62: ...away refer to Section 5 8 3 Unlock the brush holder Fig 26 5 Press the locking lever Fig 26 2 to position A and remove the brush holder 4 Pull out the brush Fig 26 3 and check it 5 7 3 Installing the...

Страница 63: ...eflector away to the side 5 8 2 Changing the deflector rubber Check the deflector rubber Fig 27 4 daily or as required and change it when necessary 1 Loosen the wing nut Fig 27 2 2 Slide the clamping...

Страница 64: ...64 Maintenance and Service 5 9 Squeegee 1 Squeegee 2 Star shaped knob 3 Screw for angle adjustment 4 Suction hose 5 Fastening device 6 Washers for height adjustment Fig 28 2 1 2 5 4 6 6 3...

Страница 65: ...Changing the sealing strips Check the inner and outer sealing strips on the squeegee Fig 28 1 weekly for signs of wear The sealing strips can be turned four times 90 and reused 1 Raise the squeegee 2...

Страница 66: ...the squeegee so that the ends of the sealing strips just make con tact with the floor Fig A Turn the counternut counterclock wise Distance from sealing strip to floor is reduced in the middle Fig B T...

Страница 67: ...and floor must be adjusted by altering the number of washers Fig 28 6 on the holder In the case of very smooth floors e g laminated screed PVC linoleum etc Number of washers 2 This corre sponds to a...

Страница 68: ...68 Maintenance and Service...

Страница 69: ...EC and is in accordance with 2004 108 EEC Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health require...

Страница 70: ...y for a Cleaner Better Environment Advanced Technology for a Cleaner Better Environment Hako Werke GmbH Stammwerk und Hauptverwaltung Hamburger Str 209 239 D 23843 Bad Oldesloe 04531 806 0 Fax 04531 8...

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