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MANDO Adapt T812
Maintenance

Order h49 7144.907-333

11 Maintenance

11.1 Maintenance safety

WARNING

Serious injuries caused by parts being ejected
centrifugally after a loss of clamping power!



Maintain the maintenance and cleaning intervals
of the product at all times.



It is essential to check the maintenance status of
the product at regular intervals with a structural
clamping force measurement.

CAUTION

Health risks caused by incorrect handling of
cleaning agents!



Pay attention to hazard specifications and the
safety data sheet of the manufacturer.

INFORMATION

If necessary, use any forcing / extraction threads in
the components of the product, changing parts or
clamping elements.

11.2 Maintenance schedule

The following sections describe the maintenance work
needed to ensure optimum and fault-free operation.

If increased levels of wear are detected during regular
checks, shorten the maintenance intervals to reflect the ac-
tual rate at which signs of wear appear.

Contact the manufacturer for questions relating to mainte-
nance work and maintenance intervals [see »Contact« chap-
ter].

Interval

Maintenance work

daily

Visual inspection of clamping and mating surfaces for signs of
wear, nicks and cracks [see »Visual inspection« chapter]

Visual inspection of the rubber on the CENTREX ring and on
the locating taper for wearing points, nicks and cracks [see
»Visual inspection« chapter]

Visual inspection of rubber on clamping element for signs of
wear, nicks and cracks [see »Visual inspection« chapter]

Complete cleaning if heavily soiled [see »Cleaning« chapter]

Conduct a structural clamping force measurement

weekly or after 40- operat-
ing hours*

Remove the clamping element [see »Removal of the clamping
element« chapter]

Содержание T812

Страница 1: ...Operating instructions incl installation manual MANDO Adapt T812 EN...

Страница 2: ...MANDO Adapt T812 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Страница 3: ...nal protective equipment 16 2 5 Particular hazards 17 2 6 Other safety instructions 19 2 7 Screws 22 2 8 Functionality 22 2 9 Environmental protection 23 3 Technical data 24 3 1 General information 24...

Страница 4: ...he product 44 7 6 1 Compatibility check 44 7 6 2 Preparation of the product 45 7 6 3 Installation of the adaptation clamping device 46 7 7 Installation of the clamping element 50 7 8 Installation of t...

Страница 5: ...4 Removal of the clamping element 74 10 5 Removal of the product 79 10 5 1 Removal of the adaptation clamping device 80 11 Maintenance 86 11 1 Maintenance safety 86 11 2 Maintenance schedule 86 11 3...

Страница 6: ...data 25 Table 2 Operating conditions 27 Table 3 Nomenclature application limits 30 Table 4 Maximum workpiece mass 31 Table 5 Screw tightening torques metric control threads 40 Table 6 Screw tightening...

Страница 7: ...tion of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and co...

Страница 8: ...people and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3...

Страница 9: ...usiness and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only i...

Страница 10: ...ure of the prod uct or the machine tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of t...

Страница 11: ...MANDO Adapt T812 General Order hotline 49 7144 907 333 11 1 8 Warranty terms The warranty terms are included in the manufacturer s Gen eral Terms Conditions of Business...

Страница 12: ...t The operator is wholly and solely responsible for any resultant personal injury and or damage to materials Excepted from this are changing parts that HAINBUCH ap proved explicitly for autonomous mac...

Страница 13: ...ING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area Keep unauthorized people away from the working area If in doubt speak to people and direct them to le...

Страница 14: ...ians can work on electrical systems and can independently iden tify and avoid potential hazards Trainees Trainees can only work on the machine under the supervi sion and direction of staff skilled in...

Страница 15: ...us situations WARNING Serious injuries caused by misuse of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use with compatible products Only use for the type of u...

Страница 16: ...e examples of unintended use of the product If workpieces are not clamped properly If people fail to observe the safety stipulations when working on the product and failing to use additional pro tecti...

Страница 17: ...anual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact...

Страница 18: ...cidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Insufficient workpiece clamping DANGER Serious injuries caused by par...

Страница 19: ...injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating DANGER Serious in...

Страница 20: ...chine spindle is unable to start up WARNING Serious injuries caused by reaching into slots and bores Never reach into slots or bores WARNING Serious injuries caused by workpieces dropping or the clamp...

Страница 21: ...by parts dropping if the changing aid is used incorrectly The changing aid must only be used for installa tion removal of the clamping element NOTE Serious damage to materials the machine tool the pro...

Страница 22: ...e specified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and internal thread Radially mounted screws and threaded pins...

Страница 23: ...azardous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous...

Страница 24: ...nes XS 42 52 13 19 3 0 1 5 0 4 0 3 6 0 170 0 x 122 5 7000 10 42 10 1 65 7 6 145 0 x 135 8 6000 80 9 0 160 0 x 125 0 5500 S 42 52 16 21 3 0 1 5 0 4 0 3 6 3 170 0 x 124 5 7000 10 42 10 1 65 2 5 7 6 186...

Страница 25: ...0 3 42 52 50 80 3 0 3 0 0 5 0 4 8 5 170 0 x 164 5 7000 65 3 5 2 5 10 0 186 0 x 169 5 6000 25 105 10 1 80 3 5 3 0 11 4 205 0 x 169 5 5500 4 65 69 100 3 5 2 5 0 5 0 4 11 7 186 0 x 179 5 6000 35 150 10 1...

Страница 26: ...cation status and level of contami nation of the product see Maintenance schedule chap ter The achievable clamping forces resulting from actuating forces must be checked at regular intervals For this...

Страница 27: ...Serious injuries caused by workpieces being ejected centrifugally after a loss of clamping power Never rotate the product without a workpiece in stalled When several clamping points are involved clam...

Страница 28: ...ce end stop and it clamps the workpiece that is to be machined To make it eas ier to install the clamping element if necessary which de pends on size a suitable changing aid can be used to pre vent th...

Страница 29: ...tomer specified clamping diameter 4 2 3 Workpiece end stop The workpiece end stop is produced with an end stop di mension that reflects customer wishes 4 3 Special aids 4 3 1 Face spanner The face spa...

Страница 30: ...order confirmation Any other fields of application require the explicit approval of the manufacturer The clamping device is used for the internal clamping of workpieces 5 2 Limits of use Limits are se...

Страница 31: ...mit clamping length The clamped length must be proportional to the planned clamping and machining operation 5 2 5 Fourth limit forces The radial clamping force must exceed its required limit The requi...

Страница 32: ...144 907 333 The clamping forces must be adapted to reflect the work piece materials The torque exerted on the clamping device during machining of the workpiece must never exceed the maximum level of t...

Страница 33: ...g gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hoo...

Страница 34: ...kaging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt im...

Страница 35: ...ace 5 Secure the product to prevent it from rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packa...

Страница 36: ...n a regular basis check the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean the product see Cleaning chapter 2 Apply a light c...

Страница 37: ...working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the sys...

Страница 38: ...ar and lifting tackle CAUTION Serious cut injuries caused by sharp edged changing parts and or clamping elements All installation removal of changing parts and clamping elements must be performed by s...

Страница 39: ...about greases see Use of lubricants chapter Do not damage the functional surfaces flat mating ta pered and sealing surfaces 7 3 Screw tightening torques The tables show the specified values Knowledge...

Страница 40: ...of the machine for installation 1 Set the machine into set up mode 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working area of the machine or cove...

Страница 41: ...e other than SPANNTOP mini proceed with installation of the clamping element see Installation of the product chapter If the adaptation clamping device is to be installed on a SPANNTOP mini an adaptati...

Страница 42: ...the adaptation ring onto the basic clamping device 2 Screw in the clamping device adaptation ring and tighten it down gently 3 Check the face run out on the test surface of the adap tation ring ideal...

Страница 43: ...g ideally 0 005 mm Whenever the face run out is greater than the maximum per mitted value 6 Remove the adaptation ring 7 Clean the locating face and the mating faces of the basic clamping device and t...

Страница 44: ...Face spanner 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 2 As described in the Preparation of the basic clamping device chapter prepare t...

Страница 45: ...pling ring and the rotary extractor sleeve the workpiece end stop are already installed WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation Th...

Страница 46: ...hat may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic clamping device into its clamping re serve position 4 Set down the adaptation clamping dev...

Страница 47: ...e vice attached to its limit stop in the opposite direction to the arrow until the hole pattern on the basic clamping device matches that on the adaptation clamping device WARNING Serious crushing inj...

Страница 48: ...ening torques chapter 8 Unfasten and remove any lifting gear that may have been required 9 Remove the mounting aid on a vertically suspended spindle if one was used If a clamping element is to be inst...

Страница 49: ...otary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size pos...

Страница 50: ...the product see Instal lation of the changing parts chapter 7 7 Installation of the clamping element A Segment clamping bushing clamping element B Coupling ring C Rotary extractor sleeve workpiece end...

Страница 51: ...ll the clamping element the rotary extractor sleeve the workpiece end stop and the coupling ring must be removed see Preparation of the product chapter 2 Move the clamping device into release position...

Страница 52: ...N Injuries caused by falling clamping element when installed removed incorrectly Secure the clamping element to prevent it from falling out If a changing aid is included in the scope of deliv ery use...

Страница 53: ...d stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size positioning marks can be applied to th...

Страница 54: ...hotline 49 7144 907 333 6 Install the rotary extractor sleeve the workpiece end stop over the coupling ring on the product see Instal lation of the changing parts chapter 7 Unfasten and remove the cha...

Страница 55: ...ws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws changing part variant x times axial screw connec tion bayonet C...

Страница 56: ...ts such as the workpiece end stop can be installed in different ways If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the releva...

Страница 57: ...h bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x times axial screw connection see Installation of x times...

Страница 58: ...Installation 58 Order hotline 49 7144 907 333 2 Twist the changing part until firmly home 3 Screw in the changing part fixing screws and tighten to the specified tightening torque see Screw tightening...

Страница 59: ...07 333 59 7 8 3 Installation of the variant screwed directly 1 Screw the changing part into the product using its thread and tighten it down 7 8 4 Installation of the central variant with axial screw...

Страница 60: ...MANDO Adapt T812 Installation 60 Order hotline 49 7144 907 333 2 Screw in the changing part fixing screw and tighten it to the specified tightening torque see Screw tightening torques chapter...

Страница 61: ...regular intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool...

Страница 62: ...ains no particles measuring 100 microns filtered with a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never use a cooling lubri can...

Страница 63: ...fore every installation and or before every time the products are put into service The products used are undamaged All fixing screws are present on the products and are tightened to the correct tighte...

Страница 64: ...G Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and clamping device Never reach into the clamping area CAUTION Burns caused by h...

Страница 65: ...hed back on 3 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear th...

Страница 66: ...arts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear fro...

Страница 67: ...rts in the working area of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WAR...

Страница 68: ...over them 4 Remove operating and auxiliary materials as well as re maining processing materials and dispose of them in an environmentally responsible manner 10 3 Removal of the changing parts A Changi...

Страница 69: ...ally if the coupling ring is not se cured properly Always secure the coupling ring with the rotary extractor ring a changing part Depending on the version of changing parts they can be re moved as fol...

Страница 70: ...T812 Removal 70 Order hotline 49 7144 907 333 10 3 1Removal of the variant x times with axial screw connection 1 Unfasten and remove the fixing screws on the changing part 2 Take the changing part off...

Страница 71: ...Removal of the variant x times with axial screw connection bayonet 1 Unfasten the fixing screws on the changing body a few turns without removing them 2 Turn the changing part until the screw head on...

Страница 72: ...pt T812 Removal 72 Order hotline 49 7144 907 333 3 Take the changing part off the product 10 3 3Removal of the variant with direct screw connection 1 Unscrew the changing part from the product using i...

Страница 73: ...T812 Removal Order hotline 49 7144 907 333 73 10 3 4Removal of the central variant with axial screw connection 1 Unfasten and remove the fixing screw on the changing part 2 Take the changing part off...

Страница 74: ...ling ring C Rotary extractor sleeve workpiece end stop C1 Fixing screws rotary extractor sleeve workpiece end stop D Changing aid Special aids needed If necessary use a changing aid depending on size...

Страница 75: ...njuries caused by falling clamping element when installed removed incorrectly Secure the clamping element to prevent it from falling out If a changing aid is included in the scope of deliv ery use it...

Страница 76: ...ation removal work is interrupted either remove the coupling ring rotary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully...

Страница 77: ...mented clamping bushing off the product If a different clamping element is to be installed proceed with installation of the clamping element see Installation of the clamping element chapter If the pro...

Страница 78: ...ary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size posit...

Страница 79: ...ging parts chapter 10 5 Removal of the product A Adaptation clamping device A1 Fixing screws adaptation clamping device A2 Face spanner B Coupling ring C Rotary extractor sleeve workpiece end stop C1...

Страница 80: ...ing must be removed see Removal of the clamping element chapter 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic...

Страница 81: ...device towards the basic clamping device in the opposite direction to the arrow up to its limit stop or turn the spindle with the basic clamping device attached in the direction of the arrow right up...

Страница 82: ...ary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size posit...

Страница 83: ...ver the coupling ring on the product see Instal lation of the changing parts chapter If the adaptation clamping device was installed on a basic clamping device other than SPANNTOP mini no further step...

Страница 84: ...7144 907 333 Removal of the adaptation ring A Adaption ring A1 Adaption ring fixing screws a Test surface axial run out adaptation ring b Test surface face run out adaptation ring 1 Unfasten and remo...

Страница 85: ...MANDO Adapt T812 Removal Order hotline 49 7144 907 333 85 2 Remove the adaptation ring from the basic clamping de vice...

Страница 86: ...intenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which s...

Страница 87: ...after 3000 operating hours Completely clean the product see Cleaning chapter with storage See Storage chapter depending upon which stipulation is achieved first Table 7 Maintenance table 11 3 Cleaning...

Страница 88: ...E Damage to clamping elements caused by the wrong solvent To clean the product never use a solvent that contains ester nor a polar solvent Cleanliness of the relevant limit stop and guide diameter are...

Страница 89: ...he sealing elements for example O rings rectangular rings and sealing surfaces Pay attention to notes about greases see Use of lubricants chapter 11 4 Visual inspection Perform a daily visual inspecti...

Страница 90: ...solubil ity in coolants Furthermore there must be no particles of dirt in the grease because these cause an operational malfunc tion if they come between two interference fit surfaces For this the fol...

Страница 91: ...us substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal s...

Страница 92: ...remedied by au thorized and appropriately skilled specialists INFORMATION The troubleshooting table in the following section pro vides information about who is authorized to remedy a given fault 6 In...

Страница 93: ...ary Skilled special ist Geometry devia tion on the work piece Axial run out error on the adaptation clamping device Check axial run out of the adapta tion clamping device and clean the mating surfaces...

Страница 94: ...of clamping element Use a suitable clamping element Dirty clamping ele ment Clean the clamping element Damaged clamp ing element Replace the clamping element Dimensional differ ence between workpiece...

Страница 95: ...333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you ar...

Страница 96: ...MANDO Adapt T812 Annex 96 Order hotline 49 7144 907 333...

Страница 97: ...MANDO Adapt T812 Annex Order hotline 49 7144 907 333 97...

Страница 98: ...uct 44 Installation safety 37 Intended use 14 K Key to symbols 7 L Layout 28 Liability 9 Limits of use 30 Lubricants 23 90 M Maintenance schedule 86 Misuse 15 O Operating conditions 27 P Packaging 35...

Страница 99: ...dapt T812 Order hotline 49 7144 907 333 99 Symbols on the packaging 34 T Technical data 24 Tests 63 Transport inspection 34 Transportation internal 35 Type designation 27 U Unpacking 35 Use 30 W Warra...

Страница 100: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...

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