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SAFETY 

Avoid Heating Near Pressurized Lines 

• 

Avoid torching, welding, and soldering near 

pressurized hydraulic lines. Pressurized lines 

may accidentally burst when heat goes be-

yond the immediate flame area.  

Be Prepared 

• 

Be prepared for an emergency. Keep a fire 

extinguisher handy. Keep a first aid kit and 

clean water in the cab also.   

• 

Make sure to service the fire extinguisher 

regularly. Keep an accurate inventory of sup-

plies in the first aid kit and dispose of any-

thing that has expired.  

General Repair/Maintenance Safety 

• 

Turn off sprayer engine before checking, ad-

justing, repairing, lubricating, or cleaning any 

part of the attachment. 

 

• 

Disconnect the battery ground cable and turn 

the main battery switch off before servicing 

electrical system or welding on attachment. 

 

05-4 

Содержание UpFront 120

Страница 1: ...IN THIS OPERATOR S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS GUARDS RAILS OR LIDS REMOVED ARE FOR DEMONSTRATION ONLY HAGIE MANUFACTURING STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DEV...

Страница 2: ...NY OPERATOR S MANUAL FOR HAGIE 120ft BOOM COVERS 120ft BOOM ATTACHMENT OPTION NUMBERS U61510 721 CENTRAL AVENUE WEST BOX 273 CLARION IOWA 50525 0273 515 532 2861 07 09 493487 2009 Hagie Manufacturing...

Страница 3: ...ve attempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company reserves the right to...

Страница 4: ...sale this manual should accompany the boom If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Hagie Manufacturin...

Страница 5: ...1 Specifications 15 1 Operator s Station 20 1 MD3 25 1 The Boom 30 1 Operating Instructions 35 1 Norac Operating Instructions 40 1 Quick Tach System 45 1 Calibration 50 1 Norac Calibration 55 1 Transp...

Страница 6: ...t Such changes and or modifications may become safety hazards to you and to others and will void all warranties Replace missing faded or damaged safety signs See the operator s manual for correct sign...

Страница 7: ...e systems may lead to unintended or uncontrolled motion DO NOT install add on control systems that are not approved by Hagie Manufacturing Com pany Some conditions can not be completely safe guarded a...

Страница 8: ...the cab Clean off as much mud and dirt from your shoes as you can before entering the cab Safe Hydraulic Maintenance Always practice personal safety when per forming service or maintenance on the hy d...

Страница 9: ...rst aid kit and clean water in the cab also Make sure to service the fire extinguisher regularly Keep an accurate inventory of sup plies in the first aid kit and dispose of any thing that has expired...

Страница 10: ...ntainers prop erly Wash spilled chemicals or spray residue from the sprayer to prevent corrosion and deterio ration Select a safe area to fill flush calibrate and clean sprayer where chemicals will no...

Страница 11: ...using the Norac boom leveling system in auto mode it can be disabled to avoid a potentially hazardous situation To disable the Norac system you can toggle the AUTO switch on the Norac console to manu...

Страница 12: ...ng the cylinder in both directions to completion at least two times Then when initially connecting the cylinder to allow full operation of the boom be aware of the changes that have taken place and be...

Страница 13: ...e cylinder will move slower but in trying to suspend the weight the weight may cause faster movement because the valve is not dampening the flow like it normally would THIS SITUATION ALSO REQUIRES THE...

Страница 14: ...They will fracture upon attempted removal and therefore must be replaced Following are locations of important safety decals Replace them if they are torn or missing All warning decals and other instru...

Страница 15: ...10 2 650202 2 One on each side of transom DECALS 650203 1 On the front of the rolling transom left of the center valve...

Страница 16: ...10 3 DECALS 650204 4 One at each folding section along the boom 650210 5 One on each Norac sensor 650208 1 On the Norac level valve...

Страница 17: ...t spray width with boom fully extended 90ft spray width with boom folded at the 90 120 extension fold 15 1 70ft width with boom folded at the 70ft extension fold Transport width Recommended spray widt...

Страница 18: ...ot only do you have structural protection at that point in the event that you catch something with the boom but you also have protection from the boom s continued forward motion during a sudden or une...

Страница 19: ...Gauge 100 PSI glycerin filled 2 Fence Row Nozzles Two position remote activated Lift Shock Absorber Gas charged accumulators 3 Break Away Accumulators Gas charged accumulators 4 Transoms Active roll...

Страница 20: ...om the operation of the switches in a machine set up with a 80 90ft boom The switches operate the valves that control the flow of the solution through the boom The boom is divided into nine spray sect...

Страница 21: ...cator light D LPS4 and LPS5 range indicator light cradling booms E LPS4 and LPS5 range indicator light folding 90ft boom extension F F1 non functional button on this page G F2 clockwise roll button H...

Страница 22: ...boom is not connected The Left Main Boom Position sensor LPS3 as marked on the harness plug is the status of the left horizontal extension cylinder B The Left Level Position LPS4 is the status of the...

Страница 23: ...ain horizontal extension button is pushed a message will appear reminding the operator to raise the level cylinders to within the specific range B A B Break away Warning center cylinder This warning w...

Страница 24: ...evel Cylinder Position cradle Warning This message will appear if the level cylinders are not within range when the main booms are folded in This is set up to make sure the boom is in the proper posit...

Страница 25: ...ast the end of the 90 ft extension B and could scrape the ground if the booms are not above 6 75 inches when the function is performed A B Main Boom Extension Warning This warning alerts the operator...

Страница 26: ...ift Arm The fixed transom and lift arm house the flow me ter lift cylinders 2 pressure gauges 3 accumulators the boom indicator light assembly roll lock and 4 modules Level Cylinders The level cylinde...

Страница 27: ...or not the active roll of the pivot transom The fully extended position locked should only be used during maintenance and storage situations The fully retracted active roll unlocked position is the o...

Страница 28: ...der A provides the spring and shock functions The bottom portion of the cylinder B is the active portion A B Proximity Sensors There are external proximity sensors located at the 70 90ft vertical fold...

Страница 29: ...ons This allows the machine control system to achieve a much finer de gree of control over boom motion The information can be viewed on the MD3 120 boom page B The required specific motions exist to p...

Страница 30: ...e quick mounts for a 90ft or 100ft boom are mounted onto the 120ft boom They are located on the rolling transom These lights come on when the HIGHWAY LIGHT switch is activated on the steering console...

Страница 31: ...the transom is all the way up B To raise the transom press the RAISE on the square rocker switch on the hydrostatic lever C 35 1 OPERATING INSTRUCTIONS Before proceeding check the area around the mac...

Страница 32: ...in the range shown on the MD3 display for each side and the in side green light C will illuminate showing you are with in range Following this step ensures that the level cylinders are in the correct...

Страница 33: ...prevent an unbalanced load on the transom NOTE Boom motion slows near the end of travel make sure the boom has stopped moving completely full extension should be 19 to 20 inches of cylinder exten sio...

Страница 34: ...st 15 inches on LPS3 and LPS6 see step 4 Both boom level cylinders are extended past 6 75 inches see step 3 The outside set of green lights C must be illuminated before folding the 90ft boom section T...

Страница 35: ...he 90ft boom is not folded all the way out a message will appear on the MD3 saying that the LPS3 and LPS6 position sensors need to be moved to their proper positions before the func tion can be comple...

Страница 36: ...one way or the other A you will need to manually roll the transom back before con tinuing To manually roll the transom follow these steps make sure you are away from power lines or any overhead obstru...

Страница 37: ...35 7 OPERATING INSTRUCTIONS 3 Fold the 120ft section by pressing IN on the 120 BOOM EXTENSION A switch on the side console Continue to hold the switch until the boom section is all the way in B B A...

Страница 38: ...ft section see illustration C Fold the 90ft section D in by pressing IN on the 80 90 100 BOOM EXTENSION switch A and holding until they are all the way in NOTE the booms must be past 15 inches on the...

Страница 39: ...on the hydrostatic lever B Be sure that they are being folded in at the same time to keep a balanced load on the transom A Movement may stop during this process if earlier steps were not followed The...

Страница 40: ...OPERATING INSTRUCTIONS 35 10 7 Once the boom is against its respective cra dle A lower each level cylinder until the movement stops and the boom is sitting in the cradle B...

Страница 41: ...t The booms should be fairly level A 2 Turn the Norac controller ON and engage the control by toggling the auto manual switch to AUTO PAY ATTENTION the system will move the booms to the programmed spr...

Страница 42: ...oms only need to be opened far enough to be able to lower them they do not need to be fully opened into the spray position 3 Position the boom extensions slightly open The main extensions need to be o...

Страница 43: ...e proc ess 5 Extend the roll locks This step is extremely important NEVER attempt to remove the boom or perform any maintenance on the boom without extending the roll locks to the locked position Fail...

Страница 44: ...where the legs will rest on the ground This will help to keep them from sinking into a soft surface such as grass or soil 8 Lower the LH and RH wings onto an elevated object Use the right and left le...

Страница 45: ...to unlock the quick tach lock assemblies DO NOT open the lock assemblies with the boom in the air To open the assemblies simply pull the handle A toward the center of the machine Be sure that they do...

Страница 46: ...ng con nected to each other Do not attempt to connect hoses from different systems together NOTE If there is too much tension on the hoses when trying to disconnect them at this point they can be disc...

Страница 47: ...nes equipped with quick couplers do not have caps Care must be taken when recon necting the hoses to ensure that no foreign material enters the hydraulic system 15 Slowly back the machine away from th...

Страница 48: ...e to high to fit under the quick tach hooks In this case you need to release air from the air bags If your machine is not equipped with re lief valves you may order them from Hagie Customer Service NO...

Страница 49: ...ll Hagie Customer Service for replacement of damaged parts NOTE The hydraulic hoses and electrical lines must be connected before proceeding 4 Connect the solution and foam marker hoses Connect the so...

Страница 50: ...lly extended and it stays open 6 Turn ON the shut off valves on the level cylinders Turn the valves so that the are parallel with the cylinders 7 Raise the transom so that the quick tach hooks engage...

Страница 51: ...ing with attachment process 9 Raise the right hand and left hand ex tensions to level Rise the extensions using the level switches on the hydrostatic lever 10 Raise the transom to allow the leg stands...

Страница 52: ...Norac leveling functions until you have completed this step 12 Fold the boom either in or out to allow the position sensors to readjust The horizontal fold will need to be activated in either directio...

Страница 53: ...ose representation of 15 inch wet boom CALIBRATION Follow the instructions in the Hagie sprayer opera tor s manual to calibrate the wet boom There are just a few things different in the set up the boo...

Страница 54: ...ovement Re Tune 1 Level the booms at normal working height It is not necessary to have the booms at 35 inches from the ground when performing a re tune 2 Toggle the AUTO YES switch to continue 3 Hold...

Страница 55: ...conduct this calibration over standing crop or tall grass 2 Position the boom at normal working height 3 Use a tape measure to measure the distance from the bottom of the spray nozzle closest to the...

Страница 56: ...than the cab when cradled Follow the procedure on the next page to lower the boom below the highest point of the cab NEVER operate the machine on a public roadway with solution in the tank DO NOT oper...

Страница 57: ...teps to lower the transom be low the cab 1 Raise the boom wings off their cradles 2 Lower the transom to the desired position 3 Reposition the boom wings back into their cradles DO NOT leave the boom...

Страница 58: ...foam pads 65 4 Check friction pads for wear 65 4 Replace Norac sensor pads 65 4 Replace worn friction pads 65 3 Grease zerks 90 120ft break away fold 2 1 each side 65 3 Grease zerks main pivot tubes...

Страница 59: ...in roller seizure DAILY WEEKLY Level Pivot Tube The level pivot tube has a grease zerk that needs to be greased weekly Failure to grease this zerk may result in reduced ability of the level functions...

Страница 60: ...grease this zerk may re duce the functionality of the break away WEEKLY Main Pivot Tube The main pivot tubes on either side of the tran som have a grease zerk that needs to be greased weekly Failure...

Страница 61: ...rom the sensor and blow it out with an air compressor and reinsert Foam pads should be replaced as necessary Replacement pads can be ordered through Hagie Customer Service Depart ment DO NOT blow the...

Страница 62: ...ures for the monitor and flow meters 5 thoroughly wash the boom and touch up any chipped or damaged paint For touch up paint recommendations contact Hagie Customer Service 6 Replace any damaged or mis...

Страница 63: ...bove 6 75in The horizontal extension was not completed MD3 should read approx 19 20in for full extension PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY This message appears on the MD3 The boom shifted too fa...

Страница 64: ...75 2 TROUBLE SHOOTING NOTES...

Страница 65: ...tion or negligent use or repair This warranty does not cover normal maintenance such as engine tune ups adjustments inspections nor any consumables such as tires rubber products solution system valves...

Страница 66: ...Precautions 05 1 05 8 Service and Maintenance 65 1 65 4 Filters 65 4 Lubrication 65 2 65 3 Quick reference 65 1 Specific Safety Issues 1 4 1 6 Specifications 05 6 05 8 Storage 70 1 T Throttling Valve...

Страница 67: ...INDEX 85 2 V W Warranty 80 1 Work Lights 30 5 X Y Z 2009 Hagie Manufacturing Company Clarion Iowa USA...

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