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- 9 - 

6.1 Daily maintenance 

- General cleaning of the machine to remove 

accumulated shavings. 

- Clean the lubricating coolant drain hole to avoid 

excess fluid. 

- Top off the level of lubricating coolant. 

- Check blade for wear. 

- Rise of saw frame to top position and partial 

slackening of the blade to avoid useless yield stress. 

- Check functionality of the shields and emergency 

stops. 

 
6.2 Weekly maintenance 

- Thorough cleaning of the machine to remove 

shavings, especially from the lubricant fluid tank. 

- Removal of pump from its housing, cleaning of the 

suction filter and suction zone. 

- Clean the filter of the pump suction head and the 

suction area. 

- Use compressed air to clean the blade guides (guide 

bearings and drain hole of the lubricating cooling). 

- Cleaning flywheel housings and blade sliding 

surfaces on flywheels. 

 
6.3 Monthly maintenance 

- Check the tightening of the motor flywheel screws. 

- Check that the blade guide bearings on the heads are 

perfect running condition. 

- Check the tightening of the screws

 

of the gear motor, 

pump, and accident protection guarding. 

 
6.4 Six-monthly maintenance 

- Continuity

 

test

 

of

 

the

 

equipotential

 

protection

 

circuit. 

 

6.5 Maintenance of other machine parts 

The

 

worm

 

drive

 

gearbox mounted

 

on

 

the

 

machine

 

is

 

maintenance-free

 

guaranteed

 

by

 

its

 

manufacture. 

 

6.6 Oils for lubricating coolant 

Considering the vast range of products on the market, 

the user can choose the one most suited to their own 

requirements, using as reference the type SHELL 

LUTEM OIL ECO.    THE MINIMUM PERCENTAGE 

OF OIL DILUTED IN

 

WATER IS 8 - 10 %. 

 
6.7 Oil disposal 

The

 

disposal

 

of

 

these

 

products

 

is

 

controlled

 

by

 

strict

 

regulations.

   

Please

 

see

 

the

 

Chapter

 

on

 "Machine 

dimensions Transport - Installation" 

in

 

the

 

section

 

on

 

Dismantling. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

6.8 The gear box 
 

 

 

The gear box requires periodic changing of oil.    The 

oil must be changed by the first 6 months of a new 

machine and every year thereafter. 

To change the gear box oil 

- Disconnect the machine from the power source. 

- Raise the saw arm to vertical position. 

- Release the drain hold (O) to draw off gear oil by 

loosening the hex socket screw (P). 

- Replace the screw (P) after oil completely flows off. 

- Place the saw arm back to horizontal position. 

- Fill Gear box with approximately .3 liter of gear oil 

through the hole of the vent screw (Q) 

For reference, use SHELL type gear oil or Mobile gear 

oil #90.

 

 
6.9 Special maintenance 

Special

 

maintenance

 

must

 

be

 

conducted

 

by

 

skilled 

personnel.

   

We

 

advise

 

contacting your nearest dealer

 

and/or

 

importer.

 

Also

 

the

 

reset

 

of

 

protective

 

and

 

safety 

equipment

 

and

 

devices (of

 

the

 

reducer), the

 

motor,

 

the

 

motor pump,

 

and

 

other

 

electrical

 

components

 

requires

 

special maintenance. 

 

7

 TECHNICAL CHARACTERISTICS 

 
7.1 Table of cutting capacity and technical details 
 

 

 

 

 

 

 

 

 

 

 

10

Instruction Manual for EB-270DSA (B066)

31/03/2016

Содержание EB-270DSA

Страница 1: ...INSTRUCTION MANUAL EB 270DSA Swivel Head Metal Cutting Band Saw 415V 260 x 100mm W x H Rectangle B066 1 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 2: ...ACHINE 5 1 Blade tension assembly 7 5 2 Adjusting the blade guide 7 5 3 Saw frame return stroke limiting device 7 5 4 Changing the blade 8 5 5 Adjusting the blade to the flywheels 8 5 6 Replacing saw frame return spring 8 Chapter 6 ROUTINE AND SPECIAL MAINTENANCE 6 1 Daily maintenance 9 6 2 Weekly maintenance 9 6 3 Monthly maintenance 9 6 4 Six monthly maintenance 9 6 5 Maintenance of other machin...

Страница 3: ...rformed in a well lit area or where there is sufficient light from extra sources so as to avoid the risk of even slight accidents 1 2 The electrical equipment according to European Standard CENELEC EN 60 204 1 which assimilates with some integrating modifications the publication IEC 204 1 1992 The electrical equipment ensures protection against electric shock as a result of direct or indirect cont...

Страница 4: ...oration and or obsolescence General rules If the machine is to be permanently demolished and or scrapped divide the material to be disposed of according to type and composition as follows 1 Cast iron or ferrous materials composed of metal alone are secondary raw materials so they may be taken to an iron foundry for re smelting after having removed the contents classified in point 3 2 Electrical co...

Страница 5: ...light 17 Foot pad operation indicator light 3 3 Vise adjustment Clamping the Work Piece Place work piece between the jaws Use the hand wheel to close the vise jaw For multiple cuts of a same size material leave a small gap between the work piece and vise jaw Push cycle start button F The vise will automatically clamp the work piece while going through the operation cycle When the operation cycle i...

Страница 6: ...er indicator light 1 is on it means the voltages are okay Select the cutting speed on switch A Note While selecting the cutting speed indicator light will blink Press hydraulic flow control start switch G Note If the hydraulic flow control fails to activate then switch C D and F cannot operate Indicator light 7 will blink if any are pressed indicating that start switch G has failed to activate Che...

Страница 7: ...chine has gone out of order 1 Indicator light 14 indicates the emergency button is pressed Indicator light 16 indicates the emergency button on foot pad is pressed 2 Indicator light 13 indicates the band saw blade has broken 3 Indicator light 10 indicates the blade cover is open 4 Indicator light 12 indicates the motor has overloaded 5 Indicator light 15 indicates the hydraulic motor has overloade...

Страница 8: ...e carried out as follows Note the position for pad A and bearing F are fixed and cannot be adjusted Loosen screw C nut D and setscrew D to widening the passage between the pads A and B Loosen the nut G and setscrew G and rotate the shaft screw E with a flat head screwdriver to widen the passage between the bearings E and F To mount the new blade adjust the pad B to the blade then loosen the setscr...

Страница 9: ...ill ride away from the flange If the blade rides away too far then it will come off After the adjustment is finished fasten the hex nut screws in this order A B and C Checking the adjustment of the blade Use a strip of scrap paper and slide it between the blade and the flywheel while it is running if the paper is cut then the blade is riding too close to the flange Re adjust if you notice that the...

Страница 10: ... 6 Oils for lubricating coolant Considering the vast range of products on the market the user can choose the one most suited to their own requirements using as reference the type SHELL LUTEM OIL ECO THE MINIMUM PERCENTAGE OF OIL DILUTED IN WATER IS 8 10 6 7 Oil disposal The disposal of these products is controlled by strict regulations Please see the Chapter on Machine dimensions Transport Install...

Страница 11: ...terials The table above lists the characteristics of the materials to be cut So as to choose the right tool to use 8 2 Selecting blade First of all the pitch of the teeth must be chosen in other words the number of teeth per inch 25 4 mm suitable for the material to be cut according to these criteria Parts with a thin and or variable section such as profiles pipes and plate need close toothing so ...

Страница 12: ...are classified in M2 M42 M51 and differ from each other because of their major hardness due to the increasing percentage of Cobalt Cc and molybdenum Mo contained in the metal alloy 8 7 Blade type They differ essentially in their constructive characteristics such as Shape and cutting angle of tooth Pitch Set Shape and angle of tooth REGULAR TOOTH Oº rake and constant pitch Most common form for tran...

Страница 13: ...th and it is used for extremely thin materials less than 1mm ALTERNATE SET INDIVIDUAL TEETH Cutting teeth right and left This set is used for the cutting of nonferrous soft materials plastics and wood 9 NOISE TESTS The test was held under environmental noise levels of 65db Noise measurements with the machine operating unload was 71db Noise level during the cutting of mild carbon steel was 73db NOT...

Страница 14: ... 13 10 WIRING DIAGRAMS 14 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 15: ... 14 15 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 16: ...tion points of the safety limit switches at their locations on the machine for normal condition refer to the wire diagram No WT M3 C 01 connection wire No 4 5 6 7 8 19 and 20 2 Hydraulic pump Failure a Check on hydraulic motor M1 and see if it works b Check the pump for normal condition c Check AC contactor K1 for normal condition or over load FS1 d Check the distributor board for voltage flow to ...

Страница 17: ...roperly located and closed b Check the limit switches for normal condition Check the connection for wire No 61 and 68 10 Motor M1 M2 Over loaded indicator light blinking a Check the motor loading for normal condition neither over loaded or short circuited b Check the wire connections for normal condition Check the connection points for wire No 61 and 70 on FS1 No 61 69 on FS2 11 Saw bow Up Down Li...

Страница 18: ...ant drain holes on the blade guide blocks and that flow is plentiful in order to facilitate the removal of chips from the blade Material surfaces can be oxidized or covered with impurities making them at the beginning of the cut harder that the blade itself or have hardened areas or inclusions inside the section due to productive agents used such as casting sand welding wastes etc Avoid cutting th...

Страница 19: ... such impurities as quickly as possible Check level of liquid in the tank Increase the flow of lubricating coolant checking that the coolant nozzle and pipe are not blocked Check the emulsion percentage BLADE BREAKAGE Faulty welding of blade Too fast advance Wrong cutting speed Wrong tooth pitch Ineffective gripping of the part in the vice Blade touching material at beginning of cut Remedy The wel...

Страница 20: ... Tight or slackened blade guide bearings Replace them Adjust them see Chapter Machine adjustments in Blade guide section CUTS OFF THE STRAIGHT Blade not parallel as to the counter service Blade not perpendicular due to the excessive play between the guide pads and maladjustment of the blocks Too fast advance Worn out blade Wrong tooth pitch Check fastenings of the blade guide blocks as to the coun...

Страница 21: ...ade or with chipped and or broken teeth Wrong tooth pitch Blade guide block too far from material to be cut Insufficient lubricating coolant or wrong emulsion Decrease advance exerting less cutting pressure Adjust the braking device Use a superior quality blade Replace it Blade used probably has too large teeth use one with more teeth see Material classification and blade selection in the Blade Ty...

Страница 22: ... 13mm 1 64 Hex Socket Cap Screw M10x35 1 23 Hose 5 16 x235cm 1 64 1 Spring Washer M10 1 23 1 Hose 1 x45cm 1 65 Shaft Nut 1 24 Coolant and Chip Tray 1 65 1 Oil Seal 1 24 1 Block Plate 1 65 3 Disk 1 25 Mounting Bracket 2 65 4 Spring Washer M8 4 26 Spring Washer M10 4 65 5 Hex Socket Cap Screw M8x30 4 27 Hex Socket Cap Screw M10x20 4 66A Shaft 1 28 Washer M10 4 68 Swivel Arm 1 29 Hex Cap Bolt M10x20 ...

Страница 23: ...ydraulic Cylinder Arm 1 117 3 Bushing 1 172 Bushing 2 118 Set Screw M8x10 1 173 Hex Socket Cap Screw M12x20 2 120 Vise Seat 1 174A Limit Switch Plate 1 122 Vise Setting Plate 1 175 Spring Washer M8 4 123 Hex Socket Cap Screw M10x35 2 176 Nut M8 4 124 Washer 3 4 x37x3 1 177 Spring Washer M6 2 125 Lock Lever Device 1 178 Hex Socket Cap Screw M6x12 2 127 Handle 1 179 Limit Switch 2 128 Setting Plate ...

Страница 24: ...ex Cap Bolt M6x12 2 222 Handle 2 285 Washer M6 2 223 Handle Wheel 1 326A Flow Control 1 223 1 Thrust Bearing 51103 1 327A Hose 2 5 meters 1 223 2 Blade Tension Gauge 1 328A Hose 2 0 meters 1 223 3 Plate 1 329A Hose 2 0 meters 1 224 Special Spring Washer 10 330A Hose 2 0 meters 1 225 Tension Shaft 1 331A Hose 1 5 meters 1 229 Plate 1 332A Manifold 1 230 Hex Socket Cap Screw M6x12 2 333A Motor 1 230...

Страница 25: ... 24 25 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 26: ... 25 26 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 27: ... 26 27 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 28: ... 27 28 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Страница 29: ... 28 29 Instruction Manual for EB 270DSA B066 31 03 2016 ...

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